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Orbitalum PS 4.5 Plus Translation Of Original Operating Instructions

Pipe cutting and beveling machines
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PS 4.5 Plus (Akku)
en Pipe cutting and beveling machines
Translation of original operating instructions and
spare parts list
An ITW Company

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Summary of Contents for Orbitalum PS 4.5 Plus

  • Page 1 PS 4.5 Plus (Akku) en Pipe cutting and beveling machines Translation of original operating instructions and spare parts list An ITW Company...

  • Page 2: Table Of Contents

    Mounting the clamping jaws on 2.5.3 PS machines....the vice........Description ........Disassembling clamping jaws .. Portable pipe saw PS 4.5 Plus Which saw position for which electric........application?......Portable pipe saw PS 4.5 Plus Mounting the saw blade at saw battery ........
  • Page 3 PS 4.5 Plus (Akku) Mounting the saw blade at saw blade clamping point 2 ..... Clamp pipe and adjust pipe di- mension ........Determining and setting the speed ........8.9.1 Electric motor ..... 8.9.2 Battery motor ..... Operation .......... Shutdown (including in case of emergency) ......

  • Page 4: About These Instructions

    PS 4.5 Plus (Akku) About these instructions Warning messages The warnings used in these instructions warn you of injuries or damage to property. Always read and observe these warnings! This is a warning icon. It warns against dangers of injury. In order to avoid injuries or death observe the measures marked with a safety sign.

  • Page 5: Abkürzungen

    PS 4.5 Plus (Akku) Abkürzungen ABBREVIATION MEANING Pipe cutting and beveling machines Automatic feed module [Automatisches Vorschubmodul (AVM)] on GF ma- chines Manual feed module [Manuelles Vorschubmodul (MVM)] on GF machines Pipe cutting and beveling machines PS 4.5 Plus Portable pipe saw for cutting pipes with electric drive PS 4.5 Plus battery...

  • Page 6: Information And Safety Instructions For The Owner

    - PS 4.5 Plus: Motor (code 790 048 190 and 790 048 192). - PS 4.5 Plus battery: Motor (code 790 037 530 and 790 037 531) • The drive motor may only be used in connection with the machine.

  • Page 7: Improper Use

    PS 4.5 Plus (Akku) • Using it only in its original condition with genuine accessories, spare parts and operating materials. • Processing only those materials named in the operating instructions. 2.2.2 Improper use • Any use that differs from or goes beyond the use and stated limits specified under chapt. "Intended use”...

  • Page 8: Environmental Protection And Disposal

    PS 4.5 Plus (Akku) Environmental protection and disposal 2.3.1 REACh (Registration, Evaluation, Authorization and Restriction of Chemicals) The regulation (EC) 1907/2006 of the European Parliaments and of the Council concerning the registra- tion, evaluation, authorization and restriction of chemicals (REACh) regulates the production, placing on the market and use of chemical substances and the mixtures produced from these.

  • Page 9: Electric Tools And Accessories

    PS 4.5 Plus (Akku) 2.3.3 Electric tools and accessories Used-up power tools and accessories contain a large amount of valuable raw materi- als and plastics which can be recycled. For this reason: • Electrical and electronic devices marked with the symbol at the right may not be disposed of with household garbage as per EU directive.
  • Page 10 PS 4.5 Plus (Akku) • PS 4.5 Plus (battery) only: Along with these safety instructions, the general warning information for electric tools (see supplement) also applies, which must always be kept. • Store all documentation near the machine. • Generally valid regulations for the prevention of accidents must be observed.
  • Page 11 PS 4.5 Plus (Akku) • In extreme conditions of use, conductive dust or lubricant can settle inside the machine. For this reason and for better safety, an on-site SPE-PRCD or ground-fault circuit is required between the mains network and the machine, to be installed and tested if necessary by a professional electrician.
  • Page 12 PS 4.5 Plus (Akku) DANGER Damaged insulation! Fatal electric shock. ► Do not screw signs to the drive motor. ► Use adhesive signs. DANGER Loss of insulation due to collection of metal dust in the motor housing! Fatal electric shock.
  • Page 13 PS 4.5 Plus (Akku) DANGER Defective safety parts due to soiling and wear! Bodily injury due to failure of safety parts. ► Do not misuse the cable, for example by suspending or carrying the machine by the cable. ► Replace defective safety parts immediately and check daily for proper functioning.
  • Page 14 PS 4.5 Plus (Akku) WARNING Falling objects or tilting and bending tubes! Irreversible crushing. ► Wear safety shoes (in accordance with EN ISO 20345, at least S1). ► Place sufficient supports under the tube. ► Transport the machine as shown in chapter Transporting the ma- chine of the operating instructions.
  • Page 15 PS 4.5 Plus (Akku) WARNING Liquid leaking from the battery due to wrong use! Various injuries and damage to property. ► Wash with water if touched accidentally. ► If liquid enters the eyes, contact a doctor. WARNING High speed when transporting the machine! Risk of being hurt by lifting in the packaged state.

  • Page 16: Warning Signs

    PS 4.5 Plus (Akku) Warning signs The warning signs and safety signs located on the machine must be observed. The warning signs are part of the machine. They must not be removed or modified. Missing or illegible warning signs must be replaced immediately.

  • Page 17: Gfx Machines

    PS 4.5 Plus (Akku) POSITION ON MA- IMAGE MACHINE TYPE MEANING CODE CHINE GF 4 (AVM/MVM), Warning: Dangerous GF 8 (AVM/MVM), Line laser holder 790 142 289 laser radiation. GF 12 (AVM/MVM) GF 6 (AVM/MVM) Directly on laser Warning: Laser class I.

  • Page 18: Ps Machines

    PS 4.5 Plus (Akku) IMAGE POSITION ON MACHINE MEANING CODE For lasers 790 142 125 (230 V ma- chines): 790 142 288 Directly on laser Warning: Laser class I. For lasers 790 142 135 (120 V ma- chines): 790 142 298...
  • Page 19 PS 4.5 Plus (Akku) IMAGE POSITION ON MACHINE MEANING CODE For lasers 790 142 125 (230 V ma- chines): 790 142 288 Directly on laser Warning: Laser class I. For lasers 790 142 135 (120 V ma- chines): 790 142 298...

  • Page 20: Description

    PS 4.5 Plus (Akku) Description Portable pipe saw PS 4.5 Plus electric DESIGNATION DESIGNATION Hand wheel for clamping jaws Slide Line laser Swivel plate Saw position 1 Vice Saw position 2 Swivel ring Chips guard Clamping jaws made of cast aluminum...

  • Page 21: Portable Pipe Saw Ps 4.5 Plus

    PS 4.5 Plus (Akku) Portable pipe saw PS 4.5 Plus battery DESIGNATION DESIGNATION Hand wheel for clamping jaws Torque adjusting wheel ON/OFF switch line laser Slide Saw position 1 Swivel plate Saw position 2 Vice Chips guard Swivel ring Locking handle...

  • Page 22: Characteristics

    PS 4.5 Plus (Akku) Characteristics • Increased safety through standing pipe and rotating tool • Self-centering clamping system with universally applicable cast aluminum clamping jaws • Maintenance-free gears • Right-angled, burr-free cutting surface and deformation-free pipe cross section • Cold machining process •...

  • Page 23: Accessories And Consumables

    • Incl. 4 hexagon socket head screws for mounting the PS on Quick mount- the quick-mounting plate. ing plate with screw clamps Item Code Quick-mounting plate with screw clamps 790 048 334 From the Orbitalum Tools Performance range. Pipe wall thickness Saw blade Ø Code [mm] [inch] [mm] [inch] Saw blades...
  • Page 24 PS 4.5 Plus (Akku) • Made of aluminum. • Suitable for PS 4.5, PS 4.5 Plus and GFX 3.0. • Simple mounting of the saws directly on the tripod without mounting plate. • Dismountable in a few steps. • Storage in PS transport case possible.

  • Page 25: Scope Of Application

    PS 4.5 Plus (Akku) Scope of application Application range MATERIAL TYPE SAW POSITION PIPE OUTER DIAMETER WALL THICKNESS [mm] [inch] [mm] [inch] Pipes 6 - 120 0,236 - 4,724 0.6 - 3.0 0,024 - 0,118 Elbows 30 - 120 1,181 - 4,724 Materials •...

  • Page 26: Technical Specifications

    PS 4.5 Plus (Akku) Technical specifications Portable pipe saw PS MACHINE MODEL PS 4.5 PLUS PS 4.5 PLUS BATTERY [mm] 480 x 230 x 600 480 x 420 x 450 Dimensions (l x w x h) [inch] 18.9 x 9.1 x 23.6 18.9 x 16.5 x 17.7...

  • Page 27: Line Laser

    PS 4.5 Plus (Akku) Line laser [mm] 68 x 15 Dimensions (l x w) [inch] 2.7 x 0.59 Weight [lbs] 0,012 [mW] Total emitted power [HP] 5x10-6 Power for the classifica- [μW] < 390 tion Beam range [inch] 39.37 Wave length...

  • Page 28: Commissioning

    Tool bag (roll-up case code 790 048 345)* PCS. General pipe cutting and beveling machine safety information PCS. PS 4.5 Plus (battery) operating instructions and spare parts list download links PDF: https://www.orbitalum.com/de/download.html We reserve the right to make changes. ORBITALUM TOOLS...
  • Page 29 PS 4.5 Plus (Akku) The tool key set includes the following: • 1 brush (code 790 041 017) • 1 each Allen key AF 2 (code 790 142 218), AF 2.5 (code 243 870 029), AF 5 (code 243 870...

  • Page 30: Storage And Transport

    ► Transport the machine in the transport case using 2 persons. The case has adequate carry handles. For a safe transport, the PS 4.5 Plus (battery) should be positioned in the transport case as shown in the two pictures below: 1.
  • Page 31 PS 4.5 Plus (Akku) PS 4.5 Plus electric with quick mounting plate PS 4.5 Plus electric without quick mounting plate PS 4.5 Plus battery with tripod PS 4.5 Plus battery without quick mounting plate ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...

  • Page 32: Set-Up And Mounting

    PS 4.5 Plus (Akku) Set-up and mounting WARNING When switching the motor on, the machine may revolve around the pipe uncontrollably, automatically! Various injuries and damage to property. ► In their home position, the saw blade or bevel cutter must not touch the pipe.

  • Page 33: Mounting The Machine On The Work Bench

    PS 4.5 Plus (Akku) Mounting the machine on the work bench NOTICE! Prior to initial operation of the portable pipe saw, the drive must be rotated 90° counter-clockwise so that the handle of the motor points toward the front (see chapt. Storage and transport [} 30]).

  • Page 34: Mounting The Machine On The Tripod

    PS 4.5 Plus (Akku) 8.1.3 Mounting the machine on the tripod The tripod is not included in the scope of delivery but is obtainable as an accessory (see chapt. Acces- sories and consumables [} 23]). To mount the portable pipe saw on the tripod: ►...

  • Page 35: Mounting The Clamping Jaws On The Vice

    (< 45 mm) or large (> 45 mm) pipe diameters (see chapt. Applica- tion range [} 25]). On delivery the clamping jaws are already mounted on the PS 4.5 Plus (battery), with the result that it is pos- sible to begin processing pipes > 45 mm.

  • Page 36: Mounting The Saw Blade At Saw

    PS 4.5 Plus (Akku) Saw blade clamping point 1: Cutting pipes Saw blade clamping point 2: Cutting pipe elbows Mounting the saw blade at saw blade clamping point 1 WARNING Flying hot and sharp chips, pipe surfaces, cutting edges and tools! Danger of injury to eyes and hands.
  • Page 37 PS 4.5 Plus (Akku) WARNING Parts thrown off/tool breakage! Various injuries and damage to property. ► Do not process pipe loose in the vice. ► No damaged or deformed saw blades and bevel cutters should be used. ► In the event of tool breakage do not run a new tool into the old cut because this can cause a repeat tool breakage.
  • Page 38 Damage to property! ► Saw blades must be free of chips and dirt. ► Only use original Orbitalum Tools saw blades. ► Put the saw blade onto the shaft with the result that the inscription points to slide. The toothing then points in the right direction.
  • Page 39 PS 4.5 Plus (Akku) Place the saw blade nut (5) back onto the shaft (8) and tighten slightly using a combination wrench AF 22 (counter-clockwise thread). Mounting the saw blade at saw blade clamping point 2 WARNING Flying hot and sharp chips, pipe surfaces, cutting edges and tools! Danger of injury to eyes and hands.
  • Page 40 PS 4.5 Plus (Akku) WARNING When switching the motor on, the machine may revolve around the pipe uncontrollably, automatically! Various injuries and damage to property. ► In their home position, the saw blade or bevel cutter must not touch the pipe.
  • Page 41 Damage to property! ► Saw blades must be free of chips and dirt. ► Only use original Orbitalum Tools saw blades. ► Put the saw blade onto the shaft with the result that the inscription points to slide. The toothing then points in the right direction.
  • Page 42 PS 4.5 Plus (Akku) Clamp pipe and adjust pipe dimension WARNING When switching the motor on, the machine may revolve around the pipe uncontrollably, automatically! Various injuries and damage to property. ► In their home position, the saw blade or bevel cutter must not touch the pipe.
  • Page 43 PS 4.5 Plus (Akku) Use the motor grip to swing the motor approx. 45° upward clockwise until the saw blade reaches the cutting position. To adjust the saw blade position, turn the locking handle (6) until the teeth of the saw blade reach approx.
  • Page 44 PS 4.5 Plus (Akku) Determining and setting the speed 8.9.1 Electric motor SPINDLE SPEED GEAR SWITCH PIPE MATERIAL SPEED SETTING (STAGE) (STAGE) (RPM) Stainless steel (material no. 1.40...-1.45...) 4 -6 120 – 182 with a wall thickness of 1 mm to 3 mm max.
  • Page 45 PS 4.5 Plus (Akku) SPINDLE SPEED TORQUE SETTING GEAR SWITCH PIPE MATERIAL (STAGE) (STAGE) (RPM) Stainless steel (material no. 1.40...-1.45...) Max. with a wall thickness of 1 mm to 3 mm max. High-performance mate- rials Max. (nickel chrome molybde- num, Hastelloy and In-...
  • Page 46 PS 4.5 Plus (Akku) Operation DANGER Machine startup due to unintentionally pressing the ON/OFF but- ton! Fatal electric shock. Various injuries and damage to property. ► At the end of each working cycle, before transportation, changing tools, cleaning and performing any maintenance, adjustment or re- pair work, switch off the machine, wait until the machine/tool stops running and pull the mains plug.
  • Page 47 PS 4.5 Plus (Akku) WARNING Parts thrown off/tool breakage! Various injuries and damage to property. ► Do not process pipe loose in the vice. ► No damaged or deformed saw blades and bevel cutters should be used. ► In the event of tool breakage do not run a new tool into the old cut because this can cause a repeat tool breakage ►...
  • Page 48 ► If necessary, remove tensioned parts before restarting the machine. CAUTION Vapor when working with lubricants! Damage to lungs, skin and the environment. ► Only use original lubricant recommended by Orbitalum Tools. ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 49 GENCY STOP does not function. The user must check whether the power plug can be pulled out of the outlet by the cable. ► Only use genuine spare parts from Orbitalum Tools. ► Ensure free access to the power plug.
  • Page 50 PS 4.5 Plus (Akku) Cutting pipes The process is the same in saw blade positions 1 and 2. Tighten the saw blade. Set pipe dimension and penetration depth (see chapt. Clamp pipe and adjust pipe dimension [} 42]). Mark the point of separation on the pipe.
  • Page 51 PS 4.5 Plus (Akku) Continue turning until the pipe is cut off. 10. Turn the pipe saw counter-clockwise back to the home position. 11. Switch the motor off via the ON/OFF button. 9.2.1 Cutting pipes or elbows in a cramped workplace To cut pipes or pipe elbows in a cramped environment the saw’s swivel radius can be reduced by turn-...
  • Page 52 PS 4.5 Plus (Akku) Maintenance, service and troubleshooting NOTICE! Some of the tasks named are heavily dependent on use and ambi- ent conditions. The stated cycles are minimum values. In individ- ual cases, different maintenance cycles are possible. To ensure machine safety, have the maintenance performed annually by au- thorized service points with VDE testing.
  • Page 53 PS 4.5 Plus (Akku) 10.1.1 Line laser ► The laser does not require servicing. ► Maintenance work on the laser is not permitted. ► The laser is to be returned to the factory for any maintenance or repair work that may be required.
  • Page 54 10.3 Servicing/Customer service The following data are required to order spare parts: • Machine model: Portable pipe saw PS 4.5 Plus battery, for example • Machine No.: See type plate ► For ordering spare parts, see the spare part list.
  • Page 55 PS 4.5 Plus (Akku) SPARE PARTS ERSATZTEILLISTE / SPARE PARTS LIST ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 56 SPARE PARTS PS 4.5 Plus (Akku) ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 57 PS 4.5 Plus (Akku) SPARE PARTS ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 58 SPARE PARTS PS 4.5 Plus (Akku) ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 59 PS 4.5 Plus (Akku) SPARE PARTS ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 60 SPARE PARTS PS 4.5 Plus (Akku) ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 61 PS 4.5 Plus (Akku) SPARE PARTS ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 62 SPARE PARTS PS 4.5 Plus (Akku) ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 63 PS 4.5 Plus (Akku) SPARE PARTS ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 64 SPARE PARTS PS 4.5 Plus (Akku) ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 65 PS 4.5 Plus (Akku) SPARE PARTS ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 66 SPARE PARTS PS 4.5 Plus (Akku) ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 67 PS 4.5 Plus (Akku) SPARE PARTS ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 68 SPARE PARTS PS 4.5 Plus (Akku) ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 69 PS 4.5 Plus (Akku) SPARE PARTS ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 70 SPARE PARTS PS 4.5 Plus (Akku) ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 71 PS 4.5 Plus (Akku) SPARE PARTS ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 72 SPARE PARTS PS 4.5 Plus (Akku) ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 73 PS 4.5 Plus (Akku) SPARE PARTS ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 74 SPARE PARTS PS 4.5 Plus (Akku) ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 75 PS 4.5 Plus (Akku) SPARE PARTS ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 76 (including optionally available accessories from Orbitalum): / Machine et type (y compris accessoires PS 4.5 Plus Orbitalum disponibles en option): / Macchina e tipo (inclusi gli articoli accessori acquistabili opzionalmente PS 4.5 Plus Akku da Orbitalum): / Máquina y tipo (incluidos los artículos de accesorios de Orbitalum disponibles opcionalmente): / Machine en type (inclusief optioneel verkrijgbare accessoires van Orbitalum): / Stroj a typ stroje (včetně...
  • Page 77 Josef-Schüttler-Straße 17 78224 Singen, Deutschland Tel. +49 (0) 77 31 792-0 Portable Rohrsägen: Maschine und Typ (inklusive optional erhältlichen Zubehörartikeln von Orbitalum): / PS 4.5 Plus Machinery and type (including optionally available accessories from Orbitalum): PS 4.5 Plus Akku Seriennummer: / Series number: Baujahr: / Year: Hiermit bestätigen wir, dass die genannte Maschine entsprechend den nachfolgend...
  • Page 78 PS 4.5 Plus (Akku) ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 79 PS 4.5 Plus (Akku) ORBITALUM TOOLS GmbH, D-78224 Singen www.orbitalum.com...
  • Page 80 Orbitalum Tools GmbH provides global customers one source for the finest in pipe & tube cutting, beveling and orbital welding products. worldwide | sales + service NORTH AMERICA EUROPE ASIA Gulf Coast GERMANY CHINA Sales, Service & Rental Center E.H. Wachs E.H.

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