GE 076080 Installation And Start-Up Manual
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GE 076080 Installation And Start-Up Manual

GE 076080 Installation And Start-Up Manual

30,000 watt generator system
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Generator Systems
30,000 Watt
Generator System
Model 076080
Installation and
Start-Up Manual
This generator is rated in accordance with UL (Underwriters Laboratories) 2200 (stationary engine generator assemblies) and
CSA (Canadian Standards Association) standard C22.2 No. 100-4 (motors and generators).

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  • Page 1 Generator Systems 30,000 Watt Generator System Model 076080 Installation and Start-Up Manual This generator is rated in accordance with UL (Underwriters Laboratories) 2200 (stationary engine generator assemblies) and CSA (Canadian Standards Association) standard C22.2 No. 100-4 (motors and generators).
  • Page 2 Thank you for purchasing this quality-built GE generator. We’re pleased that you’ve placed your confidence in the GE brand. When operated and maintained according to the instructions in the operator’s manual, your generator will provide many years of dependable service.

  • Page 3: Table Of Contents

    Cold Weather Kit ........... . . 8 Installation Checklist - GE Generator Systems ......9 Generator Placement .

  • Page 4: Safety Rules

    Safety Rules Important Safety Instructions SAVE THESE INSTRUCTIONS - This manual contains The manufacturer cannot possibly anticipate every possible important instructions that should be followed during circumstance that might involve a hazard. The warnings installation and maintenance of the generator and batteries. in this manual, and the tags and decals affixed to the unit are, therefore, not all-inclusive.
  • Page 5 WARNING Storage batteries give off explosive hydrogen gas WARNING Hazardous Voltage - Contact with power lines could during recharging. cause electric shock or burn, resulting in death or Slightest spark will ignite hydrogen and serious injury. cause explosion, resulting in death or Lifting Hazard / Heavy Object - Could result in serious injury.
  • Page 6 WARNING Exhaust heat/gases could ignite combustibles WARNING Hot pressurized coolant could cause serious injury. or structures resulting in death or serious injury. Contact with muffler area could cause burns resulting in serious injury. • DO NOT open radiator cap when hot. •...

  • Page 7: Installation

    Installation This product is only for use as an optional generator system Every effort has been made to ensure that information in this which provides an alternate source of electric power and manual is accurate and current. However, we reserve the to serve loads such as heating, refrigeration systems, and right to change, alter, or otherwise improve the product and communication systems that, when stopped during any...

  • Page 8: Unpacking Precautions

    Unpacking Precautions The unit is shipped ready for installation on a prepared from dropping, bumping, collision, etc. Store and unpack carton reinforced cement slab or engineered base. Avoid damage with the proper side up, as noted on the shipping carton. Delivery Inspection After removing the packing crate and carton, carefully inspect and affix his signature under the consignor’s memo of loss or...

  • Page 9: Installation Checklist - Ge Generator Systems

    Installation Checklist - GE Generator Systems Proper installation of the generator requires the completion of the following tasks: Operation Carbon Monoxide (CO) Detector/ Smoke Detector Carbon Monoxide (CO) detector(s) installed and in working Cold Weather Kit is installed in temperatures below 30°F order.

  • Page 10: Generator Placement

    Generator Placement WARNING Running engine gives off carbon monoxide, an Before installing the generator, consult with the owner and odorless, colorless, poison gas. convey the following requirements, which must be satisfied Breathing carbon monoxide could result in death, serious before the installation is complete. injury, headache, fatigue, dizziness, vomiting, confusion, seizures, nausea or fainting.

  • Page 11: Reduce The Risk Of Carbon Monoxide Poisoning

    Placement of Standby Generator to REDUCE THE RISK OF CARBON MONOXIDE POISONING The figure below displays POTENTIAL points of entry for Carbon Monoxide Gas. All fossil fuel burning equipment, such as standby • Ensure exhaust gas is kept away from: generators, contains carbon monoxide (CO) gas in the engine B overhead doors exhaust.

  • Page 12: Other General Location Guidelines

    • Direct the standby generator exhaust away from or parallel to the building or structure. DO NOT direct the generator exhaust towards a potentially occupied building, structure, windows, doors, ventilation intakes, soffit vents, crawl spaces, open garage doors or other openings where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building or structure.

  • Page 13: Placement Of Standby Generator To Reduce The Risk Of Fire

    Placement of Standby Generator to REDUCE THE RISK OF FIRE The National Fire Protection Association (NFPA) standard WARNING Exhaust heat/gases could ignite combustibles or NFPA 37 establishes criteria for minimizing the hazard structures resulting in death or serious injury. of fire during the installation and operation of stationary •...
  • Page 14 Typical Installations with Structure Without a Fire Rating NOTICE The figures below show the minimum installation distances allowed to structures and items listed in legend. 5 ft (1.5 m) min. 5 ft (1.5 m) min. Standby Standby 5 ft (1.5 m) min. Exhaust 5 ft (1.5 m) min.

  • Page 15: Electrical And Fuel Inlet Locations

    Concrete Slab 42” (106.68 cm) At the appropriate location, construct a concrete slab: Concrete Slab (Ref) 6” (15.24 cm) 30” (76.20 cm) • 28 day compression strength of 3000 psi (200 MPa) Min. Overhang Base All Sides • Minimum 5” (13 cm) thick 27.73”...
  • Page 16 Lifting the Generator The generator weighs approximately 1,086 pounds (493 kg). Two 60” (1.5m) lengths of 2” Schedule 40 pipe (C), supplied Proper tools, equipment and qualified personnel should be by the installer, are required to lift the generator onto cement used in all phases of handling and moving the generator.
  • Page 17 Access Ports The generator is equipped with an enclosure that has several access panels, as shown. The access panels and the components located behind them are listed below: A - Roof (Control Panel, internal guard) B - Front Access Panel (oil drain and oil filter) C - Internal Guard (air filter, oil dipstick, coolant bottle) D - Rear Access Panel (fuel regulator, fuel selector,...
  • Page 18 Each generator is shipped with a set of identical keys. These To remove front panel: keys fit in the lock on the front and rear removable panels. 1. Remove the two bolts (C) that secure the panel to the The roof must be unlocked in order for it to open. unit.

  • Page 19: The Gaseous Fuel System

    The Gaseous Fuel System The information below is provided to assist gaseous fuel • A minimum of one accessible, approved manual system technicians in planning installations. In no way shutoff valve (F) shall be installed in the fuel supply should this information be interpreted to conflict with line within 6 ft (1.8 m) of the generator.

  • Page 20: Fuel Conversion

    Fuel Conversion • Locate fuel selector switch on side of circuit breaker The engine of your generator system is factory calibrated to enclosure. run on natural gas (NG) or on liquefied propane (LP) vapor. To convert to either fuel, follow these steps: NOTICE Units are set to NG at the factory.

  • Page 21: Fuel Consumption

    Fuel Consumption Fuel Pressure Estimated fuel supply requirements for natural gas and LP Both LP vapor and natural gas fuel supply pressure at the vapor fuels are shown here. generator’s fuel inlet port should be between 5 to 11 inches LP Vapor (Propane) (13 to 28 cm) of water (in.

  • Page 22: System Connectors

    System Connectors Low Voltage connections to signal fault contacts and for transfer switch communication are made via a field connection terminal block in control board area. Compare this illustration with your generator to familiarize yourself with the location of these connections. UTILITY A UTILITY B NEUTRAL...
  • Page 23 Generator AC Connection System A single-phase, three-wire AC connection system is used Neutral in the generator. The stator assembly consists of a pair of stationary windings with two leads brought out of each winding. The junction of leads 22 and 33 forms the neutral lead, as shown schematically and as wiring diagram.

  • Page 24: Grounding The Generator

    Grounding the Generator The generator must be installed as part of a system that grounding at generator must use metal piercing lock washers includes a listed transfer switch, with neutral to ground (or equal), UL listed terminals installed per terminal supplier’s bonding at the transfer switch in accordance with installation instructions, and comply with national electrical codes and instructions.
  • Page 25 System Control Panel The generator control board, located inside the generator, under the roof, is shown below. Brief descriptions of the controls used during installation are: •“MANUAL” Used to manually start the generator. - Menu/Programming Navigation Buttons — See Menu - “AUTO”...

  • Page 26: Menu

    Menu The following chart shows the icons for the buttons that control the system control panel. ENTER THE MENU (VIEW SETTINGS) MENU PRESS TO CONFIRM SELECTION WHEN PROGRAMMING. ESCAPE (EXIT) RETURN TO LAST MENU ITEM TOGGLE THROUGH MENU OPTIONS RIGHT ARROW SETTING SYSTEM PARAMETERS TOGGLE THROUGH MENU OPTIONS LEFT ARROW...
  • Page 27 General Set Up Screen For general set up, press and hold the left arrow and right arrow for 3 seconds. Follow the prompts as outlined below. NOTE: Date and Time were set at the factory and stored in the control panel memory. The Exercise Cycle was also set at the factory.
  • Page 28 Control Panel Prompts Automatic Mode AUTOMATIC MODE In Automatic Mode, the display screen will display via scrolling text: • Generating set READY - if the unit is in standby and GENERATOR READY OR SERVICE CODE DESCRIPTION utility power is present. (When Generator NOT Running - Auto Mode) •...
  • Page 29 Advanced Settings Screen Advanced setting parameters are preset at the factory for a typical installation. To view Advanced Settings items and/or to change items, follow the instructions listed below. NOTICE Advanced settings are critical to the operation of the unit. Careful consideration should be taken when working in the Advanced Settings menu.

  • Page 30: Final Installation Considerations

    Final Installation Considerations Engine Oil Battery The installer must supply and install a valve-regulated NOTICE Any attempt to crank or start the engine before it has been properly serviced with the recommended coolant or oil will rechargeable starting battery. The starting battery MUST result in equipment failure.

  • Page 31: Initial Start-Up (No Load)

    Initial Start-up (No Load) The unit has been set-up for NG operation at the factory. Fuel 9. Check generator output between one generator conversion, if needed, must be completed prior to performing connection lug and neutral lug, then between other these steps.
  • Page 32 Check to make sure there is adequate fuel flow to the Setting the exercise day and time. generator. 1. Press and hold the left and right arrow buttons 1. Install a manometer, Briggs and Stratton #19495 or simultaneously for 3 seconds to enter the General Set-up equivalent, in the manometer port.

  • Page 33: Operation

    Operation Automatic Operation Sequence The generator’s control panel houses a logic control circuit • Once the timer has expired, the engine will crank board. This control board constantly monitors utility power and start. source voltage. Should that voltage drop below a preset Utility Voltage Pickup Sensor level, control board action will signal the engine to crank This sensor monitors utility power supply voltage.

  • Page 34: Wireless Monitor

    Wireless Monitor The generator is supplied with a battery-powered, wireless Compare the illustration below with your monitor to monitor. familiarize yourself with these important components. The monitor communicates wirelessly with the generator • Generator Ready (A) - Green LED control panel. The monitor may be placed in a suitable •...
  • Page 35 Antenna Placement The wireless monitor includes an antenna, that must be connected during the generator installation process. 1. Lift roof to the open position. 2. Carefully remove tape from roof to insert antenna upright. 3. Secure antenna to roof with the flange nut. generator ready generator power # of flashes...
  • Page 36 3. Locate the MENU AND ESCAPE buttons on the control panel (A) . Press and hold for 3 seconds to enter the linking mode. 4. “LINKING MODE” will scroll across the generator menu control panel. manual auto 5. Locate and hold the SYSTEM UPDATE button (B) on the wireless monitor for 5 seconds.
  • Page 37 Standard Operation: Wireless Monitor Status LED’s • The wireless monitor receives data from the generator NOTICE None of the conditions on the display unit can be every 10 minutes and displays the generator status cleared at the wireless monitor. All alerts must be cleared at through 3 LED’s.

  • Page 38: Installation Inspection

    Installation Inspection Before placing the generator system into service, inspect the entire installation carefully. Be sure to fill out the Installation Checklist on Page 9. This completes the installation and start-up instructions. The Operator’s Manual provides full details on Operation, Maintenance and Troubleshooting for this generator system.
  • Page 39 Notes...

  • Page 40: Schematic Diagram

    Schematic Diagram...
  • Page 41 Schematic Diagram (continued)

  • Page 42: Wiring Diagram

    Wiring Diagram...
  • Page 43 Wiring Diagram...
  • Page 44 is a trademark of General Electric Company Copyright © 2013. All rights reserved. No part of this material may and is under license by Briggs & Stratton be reproduced or transmitted in any form without the express written Power Products Group, LLC. permission of Briggs &...
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