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AG MINI Operation Manual

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AG Mini Operation Manual
AR / 25.07.23 / Version 1
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  • Page 1 AG Mini Operation Manual AR / 25.07.23 / Version 1...

  • Page 2: Table Of Contents

    CHARGING THE AG MINI ....................17 3.2.2 3-STAGE BATTERY CHARGER INSTRUCTIONS ..............18 OPERATION ........................... 19 OPERATION AND SAFE USE OF THE AG MINI ................ 19 MAINTENANCE ..........................20 CLEANING INSTRUCTIONS ..................... 20 OUT OF SEASON STORAGE ....................20 AR / 25.07.23 / Version 1...
  • Page 3 ELECTRICAL COMPONENETS ....................28 CIRCUIT DIAGRAM ........................ 29 TERMS, CONDITIONS AND WARRANTY ..................30 STANDARD TERMS AND CONDITIONS .................. 30 QUALITY OF TRANSLATIONS ....................34 SAFETY ........................... 34 AG PRODUCTS DEALER WARRANTY PROCESS ..............35 AR / 25.07.23 / Version 1...

  • Page 4: Introduction

    1.1 FOREWORD Thank you for your purchase of the AG Mini. This manual will assist the operator to set, operate and maintain the AG Mini. For safe and reliable operation, these instructions must be followed at all times. It is particularly important that the safety notes in the following section are read and understood by all users and maintainers of the machine before it is used.

  • Page 5: Intended Use

    1.2.3 MISUSE Foreign objects, such as stones, metal objects etc. must not be allowed to enter the AG Mini. Failure to observe this may result in damage to the machine and / or injury to the operator or others. Do not ride on the AG Mini or permit others to do so.

  • Page 6: Safety Signs

    AG Mini Operation Manual 1.2.4 SAFETY SIGNS The following signs appear on the machine and are for your safety and the safety of other people. Ensure that you identify each symbol and understand its warning. All safety signs must be kept in a legible condition and must be replaced if damaged or missing.

  • Page 7: About The Ag Mini

    2.1.1 SERIAL PLATE The AG Mini is identified by the serial plate. The serial plate is located on the hopper of the machine, facing the handlebars. The serial plate includes AG Products details and contact information, C E marking, the AG Product, year of manufacture, the unique serial number, and the weight of the AG Mini in kgs.

  • Page 8: Qr Codes

    Two QR codes can be found on the AG Mini hopper, located either side of the serial plate. Both codes are labelled, the left code is the parts manual for the AG Mini and the code to the right of the serial plate is the operator’s manual. By scanning the code with a smart phone camera, a link will appear on the screen.

  • Page 9: Hopper Slide

    AG Mini Operation Manual 2.1.4 HOPPER SLIDE Ensure machine is switched off before adjusting. The volume of material dispensed is controlled by the position of the hopper slide. The hopper slide is attached to the flicker unit as shown in the images below. The slide is pivoted about the point at which it is attached.

  • Page 10: Varying Distance Of Application

    AG Mini Operation Manual 2.1.5 VARYING DISTANCE OF APPLICATION It is also possible to alter the distance the material is distributed. Moving the distribution bolt in this direction will increase the distance the product is thrown. Moving the distribution bolt in this direction will decrease the distance the product is thrown.

  • Page 11: The Handlebars

    AG Mini Operation Manual 2.2 THE HANDLEBARS Handlebar inserts, bolted to the chassis of the AG Mini means that the handlebars are adjustable to suit operator. The handlebar inserts come with 4x pre-set holes offering various adjustment for operator. Fully closed handlebars...

  • Page 12: Functions On The Handlebars

    AG Mini Operation Manual Fully extended handlebars With a cushioned handle to maximise user comfort as standard. 2.2.1 FUNCTIONS ON THE HANDLEBARS Located on the handlebars is the main 3 position Off/On/Off switch for the flickers and agitator function. Also fitted to the handlebars is the female charger port, for charging of the AG Mini battery.

  • Page 13: The Electrical Enclosure

    AG Mini Operation Manual 2.3 THE ELECTRICAL ENCLOSURE The electrical enclosure for the AG Mini is bolted to the underside of the chassis, located above the battery. The enclosure protects wiring components inside of the enclosure from water, muck, and bedding. Here you will find components for flickers, agitator and charging circuits.

  • Page 14: Circuit Breakers

    CAUTION In the unlikely event of machine blockage, always ensure the AG Mini is switched off and the battery is disconnected. Never attempt to clear blockages by hand; always use a tool of some kind.

  • Page 15: Ag Mini Flickers And Agitators

    2.4 AG MINI FLICKERS AND AGITATORS The agitator motor and gearbox are fixed to the underside of the AG Mini chassis, above the battery. The 3x M6 cup-head bolts fix the motor and gearbox to the AG Mini chassis. Bolts are fitted through the top side of the chassis, below the flickers and through the gearbox housing as illustrated below.
  • Page 16 The agitator shaft is fixed to the shaft of the gearbox by a roll pin. With the hole in the centre of the AG Mini hopper, the agitator shaft protrudes through the base of the hopper for the red agitator disc to be fitted.

  • Page 17: The Battery

    AG Mini Operation Manual 2.5 THE BATTERY The AG Mini 12 V battery is located underneath the chassis of the dispenser. The battery is secured in position, by a battery clamp, in the battery tray located on the axle. AG Mini battery.

  • Page 18: Specifications

    CAUTION Disconnect battery before assembly of AG Mini. 1) Ensure the AG Mini is placed on the ground in a stable condition. 2) Ensure all guards are fitted correctly before use. Place the wheel onto the base frame of the machine and then secure by placing the washer and external Circlip in the order shown.

  • Page 19: Charger

    AG Mini Operation Manual CHARGER The 12 V charger is supplied with all AG Minis. With a “Soft start” feature to check for possible faults i.e. reverse battery connection or short circuit, before offering maximum charge current. A “Constant current bulk charge and 3 stage charging” feature provides the fastest possible way to recharge SLA batteries without over-charging.

  • Page 20: Charging The Ag Mini

    Position 3 – OFF • Only charge when switch is in position 1. • Never charge the AG Mini with any other charger than the unit supplied. • Never charge in the rain or wet conditions. • Never leave the battery flat, always charge the battery after use.

  • Page 21: 3-Stage Battery Charger Instructions

    AG Mini Operation Manual 3.2.2 3-STAGE BATTERY CHARGER INSTRUCTIONS Plug the charger in and switch on. During start up the charger will determine battery status and depending on the result will switch to either BULK charge mode (red indicator ON) OR FLOAT charge mode (green indicator ON) NOTE, when the charger enters float charge mode the battery is 100% fully charged.

  • Page 22: Operation

    DO NOT operate the machine with bystanders present. The AG Mini has been designed to bed cubicles with ease and speed, following some simple guidelines in this booklet will ensure the AG machine is reliable and satisfactory.

  • Page 23: Maintenance

    AG Mini Operation Manual 5 MAINTENANCE 5.1 CLEANING INSTRUCTIONS • Disconnect the battery before cleaning. • DO NOT use a pressure washer to clean the machine. • We recommend using compressed air to blow away any waste material. • A cleaning agent can be used on any heavily soiled areas.

  • Page 24: Removal Of Hopper

    CAUTION Disconnect battery terminals! When servicing the AG Mini, the following steps may wish to be followed. These steps, if followed, will ensure that the AG Mini is running to its full potential. Remove the agitator plate, by simply pulling the plate off the shaft.

  • Page 25: Clearance On Distributing Vane

    AG Mini Operation Manual 5.4 CLEARANCE ON DISTRIBUTING VANE Ensure a clearance gap of 3 mm between the distributor arm and the base of the machine indicated by the arrow marked A. Also ensure there is a gap of 5...

  • Page 26: Motor Removal

    AG Mini Operation Manual 5.5 MOTOR REMOVAL To remove the flicker vane, you need to first remove the bin. Then taking a punch and hammer you need to remove the roll pin. Once the roll pin is removed the vane will pull off.

  • Page 27: Spare Parts Identification

    AG Mini Operation Manual 6 SPARE PARTS IDENTIFICATION AR / 25.07.23 / Version 1...

  • Page 28: Bin & Rotors

    AG Mini Operation Manual 6.1 BIN & ROTORS AR / 25.07.23 / Version 1...

  • Page 29: Base Frame & Handle

    AG Mini Operation Manual 6.2 BASE FRAME & HANDLE AR / 25.07.23 / Version 1...

  • Page 30: Motor Components & Battery

    AG Mini Operation Manual 6.3 MOTOR COMPONENTS & BATTERY AR / 25.07.23 / Version 1...

  • Page 31: Electrical Componenets

    AG Mini Operation Manual 6.4 ELECTRICAL COMPONENETS AR / 25.07.23 / Version 1...

  • Page 32: Circuit Diagram

    AG Mini Operation Manual 6.5 CIRCUIT DIAGRAM AR / 25.07.23 / Version 1...

  • Page 33: Terms, Conditions And Warranty

    AG Mini Operation Manual 7 TERMS, CONDITIONS AND WARRANTY 7.1 STANDARD TERMS AND CONDITIONS Garnett Farms Engineering Limited These terms and conditions and any dispute or claim arising out of or in connection with them shall be governed by and construed in accordance with English law, and the parties submit to the exclusive jurisdiction of the English courts.
  • Page 34 AG Mini Operation Manual Listed prices and delivery charges do not include VAT or any other tax or levy on the supply of goods, which will be an additional charge to the Customer. Payment Terms Unless otherwise agreed in writing at the time of ordering, payment terms will be strictly in line with the published Marketing Strategy current at that time.
  • Page 35 AG Mini Operation Manual Returns No goods will be accepted for credit by the Company without prior agreement. Any goods accepted for credit shall be returned at the Customer’s expense and will be subject to a 10% handling charge unless otherwise agreed.
  • Page 36 AG Mini Operation Manual Credit cannot be issued for parts not supplied by the Company unless there has been a prior agreement for the use of those parts. Where such agreement exists, the credit given will normally exceed the value which would have been invoiced if the parts had been obtained from the Company.

  • Page 37: Quality Of Translations

    AG Mini Operation Manual 7.2 QUALITY OF TRANSLATIONS Where instructions for use are translated from these Original Instructions into other languages, expert translators or specialists shall be responsible for the translation, including editing and proofreading, and: • have basic competencies in communication, particularly technical communication.

  • Page 38: Ag Products Dealer Warranty Process

    30 days of identification of the fault. • All failed parts must be held for 3 months unless instructed by AG Products • AG Products aim to process and credit where applicable all claims within 60 days of submission of the warranty claim.
  • Page 39 AG Mini Operation Manual Hales Pasture Farm, Allostock, Nr Knutsford, Cheshire WA16 9LT. Tel: 01565 722922 Mob: 07921 212770 service@ag-products.co.uk WARRANTY CLAIM DEALER DATE OF CLAIM Job Number: CUSTOMER MANUFACTURER MACHINE SERIAL NUMBER: INVOICE NUMBER: DATE OF DELIVERY DATE OF FAULT...

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