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Mitt 301 LEGEND User Manual

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USER MANUAL
301 legend

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Summary of Contents for Mitt 301 LEGEND

  • Page 1 USER MANUAL 301 legend...
  • Page 2 Preface Thanks for purchasing the motorcycle manufactured by our company. This is a well-designed vehicle with low fuel comsumption and low noise. You can find all the basic repairing and maintenance process of this vehicle in the manual. To ensure safety driving of the motorcycle,please do read the manual carefully before you drive the motorcycle.

  • Page 3: Table Of Contents

    How to drive motorcycle safely……...3 Clutch adjust………………………………………..25 Safety regulation………………………….……3 Driven Chain check,adjust and lubricate…26 Safeguard procedures…………………..….4 CBS front and rear brake……………………….27 DIY guidelines……………………………….……4 Brake fluid…………………………………………….28 Loading and accessories……………….…..4 Rear wheel dismantle and assembly………29 Tyres ………………………………………….….…6 Battery maintenance……………………………..30 VIN number…………………………………..….7 Change of fuse……………………………………..31 Location of component…………………..8 Rear brake indicator switch adjust………..32 Instrument and signal light………….….11...

  • Page 4: Safety Regulation

    vehicle. Safety regulation: 1) Check your vehicle before you use it each time to prevent any accident occuring. 2) Driver must get driver liscence before driving the motorcycle and do not lend your motorcycle to anyone who does not have driver liscence. 3) Mostcollision accident between truck and motorcycle is because that the truck driver does not see the motorcycle.

  • Page 5: Diy Guidelines

    1) Do wear helmet,face cover and eyeglasses, gloves when driving 2) When driving the exhaust pipe will become very hot, riders must wear boots to avoid being burned. 3) Driver and rider do not wear large clothes to avoid being wounded on the footrest,wheels. DIY guidelines Warning: any modification of the vehicle may result in safety problem.
  • Page 6 sides of the vehicle. 2) Adjust tyres pressure and shock absorber according to loaded goods weight and road conditions 3) Loaded goods must be fastened on motorcycle before you drive your motorcycle 4) Do not put the goods on handlebar, front fork, front fender. Accessories Only use original manufacturer parts.

  • Page 7: Tyres

    Always keep the tyres at recommended tyre pressure item specifications Tyres pressure Front: (225 +/10)kpa Rear:(225+/-10) kPa size Front: 4.00-10 Rear: 4.50-17 110/90-17 130/80-17 If found any damages on the tyre, please contact service Warning: incorrect tyre pressure may damage tyres and results in accident It is dangerous to use worn out tyres and do change tyres when the tyre worn out.

  • Page 8: Vin Number

    VIN and engine number are for vehicle registration VIN number (fig1) VIN engraved on the vertical tube (fig1) Product nameplate Product nameplate is riveted on the verticle pipe (fig2) VIN number Engine number: Engine number is on the bottom of left crankcase (fig3) (fig2) Product plate (fig3)
  • Page 9 Components location Control system Rear Mirror Left Switch assy Speedometer Speed/odometer Front brake lever Ignition switch lock Right switch assy Throttle handlebar Steering lock Version 1: Version 2:...
  • Page 10 Version 3: 1. VIN number 4. Front left footrest 2. Engine number 5. Side stand 3. Gear shift pedal 6. Rear left footrest...
  • Page 11 1. Rear right foot rest pedal 2. Front right foot rest pedal 3. Main support 4. Rear brake pedal...
  • Page 12 Instrument and indicator light Instrument is above the headlight 1. Left turning indicator light : when opening the left turning light , the light flicker 2. Speedometer: indicates the speed of the engine crankshaft. 3. High beam : when turning on high beam light , the light is on 4.
  • Page 13 Ignition switch (combined switch ) Ignition switch 1 is under the instrument OFF : the vehicle power off , gear indicator light is not on , the engine can’t start . the key can be taken out ON : the vehicle power on , gear indicator light is on , the engine can start . the key can’t be taken out Steering lock : turn the handlebar to far left , then turn the key to “off ”postion and press inward and turn anticlockwise to “PUSH”...
  • Page 14 Attention : Even the engine is already running-in , should not let the speedometer reach the red line area1. When wresting throttle hard , be attention specially , should not let the speedometer to touch the red line area . redline area indicate engine already reach the max running speed . running at this speed , it will shorten the engine’s life span .

  • Page 15: Fuel And Lubricating Oil

    Fuel and lubricating oil Fuel tank and lubricating oil Fuel tank cover opening ways: 1, opening the dustproof cover of the fuel tank (1) 2, insert the ignition switch key (2) 3,turn the key clockwise 4,the fuel tank cover will open automatically When need to close , press it The capacity of the fuel tank is 12 L The application fuel should conform to P or E5.
  • Page 16 Fuel pump Fuel pump under the fuel tank tail part , pump the fuel from the fuel tank , going through fuel filter , reach fuel spray nozzle; one side of the fuel pump connect high pressure fuel pipecross connector when installconnect high pressure oil pipe with the fuel pump.
  • Page 17 Operation instruction check before driving Before driving , need to make a full-scale checking of the vehicle , make a key checking of the parts which may affect the driving safe. Please check the following items at least (need to adjust or maintenance , according to each instructions of the this instruction manual ) check lubricating oil level of the engine –according request , fill in oil , and check whether leakage .

  • Page 18: Engine Start

    Engine start 1. Insert the key and turn to “ON” 2. Shift the gear change pedal to neutral , then neutral indicator light is on . or the gear at any gears, the left hand need hold the clutch handlebar tightly. 3.

  • Page 19: Engine Running-In

    Engine running-in New vehicle need running-in , it can ensure the vehicle normal running in the future The mileage of running-in is 1000km. because the engine is new , the initial 1000km running-in is very important to the engine’s performance and life span . during the running-in time , avoid the throttle full open, strictly control the engine’s speed , the max rotating speed should not exceed 6500rpm (refer to engine speedometer) 1.
  • Page 20 Driving the vehicle 1. open the switch , grasp the brake and start the vehicle (it should preheat when the engine is in cool state) 2. slowly turn the throttle handlebar , let the speed increase gradually , ensure start smoothly . 3.
  • Page 21 The brake instructions 1. When need to lower speed , should use front and rear brake gradually . 2. When emergency braking , should loosen the throttle first , then use the front and rear brake decidedly . Brake announcements : 1.

  • Page 22: Maintenance And Repair

    Maintenance and repair Oil checking,replacing and oil-filter cleaning Oil level checking: To check oil level before driving the vehicle every day The oil gauge is on the rear of right crankcase cover①. On the oil dip, there is oil level marks. The oil level must be between the oil dip’s max ②...
  • Page 23 Spark plug selecting and change Conform to standard Spark plug:CPR8EA-9 1.Taking out the spark plug cap,using the special sleeved spanner of work bag to pull down the spark plug,and then usingwire brush to clean the carbon distribution and dirty. 2.Examing the electrode of spark plug whether wared abnd teared.side electrode whether ablated.If the spark plug had spoiler or the insulator had crackele or shed,we should exchange the spark plug.

  • Page 24: Airfilter Cleaning And Assembling

    Air filter’s cleaning and assembling After driving 1000km,the air filter must be cleaned at least 1 time.If your vehicle drive to dusty area,you should clean the air filter.This model of air filter is foam filter element. 1.First to remove the right side cover, then remove the 4 fastening screws of air filter’s upper cover.
  • Page 25 Inspection and Adjustment of Valve gap When valve gap is too large,it will produce noise;if valve gap is too small or no gap,will hinder the valve close,causing valve ablation and the engine power shortage,therefore,we must regularly check the valve clearance. Check and adjust the valve clearance work should be carried out in the cold engine,the inspection and adjustment metbads are as follows;...
  • Page 26 accelerator adjustment 1) Check if the accelerator hand works smoothly or not from on to off. 2) Check if cable connecting accelerator hand to valve is well arranged, if not rearrange the cable or change it. 3) Check if the accelerator hand’s free travel is withn 2-6mm, if not, adjust it by loosing the adjusting bolt on the right handlebar①、...
  • Page 27 Drive chain check,adjustment and lubrication Drive chain check,adjustment Check the tension of the drive chain as follows;If the chain is short of oil,you should add libricant: 1.Move the chain up and down by hand to allow the movement range of about 10~20mm. 2.Check the chain’s smooth when turn rear wheel,if not smooth, then with lubrication.

  • Page 28: Cbs Front And Rear Brake

    2.Clean the chain with wash oil,remove all dirty and dry it. 3.After the chain lubricated,then instakk the chain into the sprocker wheel, and install the chain lock clamp correctly. 4. adjust chain tension and status of rear brake, then set up chain box and left back cover back in the right location. Note: when install chain clamp, make sure the directing of opening is opposite the normal direction of movenment of the chain.
  • Page 29 personnel to ensure safety. 3.If there is a soft feel during the braking operation,it indicates that there is air in the brake systenm.So we must completely ruled out the air in the brakibg system,then we can operate the motorcycle.Otherwise the air inside the brake system will significantly reduce the braking perfomance,cabn also lead to failure or cause accidents,therefore we must cakk the maintenance person to adjust and exhaust.

  • Page 30: Brake Fluid

    Brake fluid 1.Front and rear hydraulic brake ①used brake fluid brand is 4604 NON- petroleum base brake oil,DOT3 or DOT4,do not use other nmixde types of brake oil.Such as silicon-based or petroleum-based brake oil,etc.,otherwise it will seriously damage the braking system. 2.Never use brake fluid that has been voided or stored in open containers,and never use brake fluids that were left in the last maintenance or that were stored for a long period of time,because these brake fluids...
  • Page 31 Assemble rear wheel 1.support the motorcycle with the main supportor or other relatively fixed support,so that the two wheels off ground and maintain balance. 2.Loosen the② locknut of the chain adjuster and the chain adjuster on both sides,lossen the rear wheel nut③ and push the rear wheel forward. 3.Remove the fixing ckamps of the drive chain to remove the drive chain.

  • Page 32: Battery Maintenance

    Battery’s maintenance The battery is located on the front left side of the seat cushion,we can see it by removing the left side cover. This model of motorcycle uses 12V/9AH battery,It should be checked according to the mileage intervals described in the”Maintenance Period Table”and”Inspection before Driving”...
  • Page 33 room with a higher temperature(20℃). Replace fuse two types of fuse: fuse pipe and fuse insert. As real vehicle standard. Main fuse location is under the seat. The rated current of the fuse is 15A. if burned, replace the fuse pipe or fuse insert. if either short circuit or overload in the power system.

  • Page 34: Cleaning

    Open fuse case cover---take out clip and fuse pipe—take out old fuse pipe with clip—take new fuse pipe with clip and put inside of fuse case. 2) Replace fuse insert Open fuse case—take out the old fuse insert—put with new fuse insert—close the fuse case.
  • Page 35 Attention: When cleaning, the wheel rim, the ignition switch, the electric switch, the instrument, the hub, the muffler outlet, and the lower part of the fuel tank should not be washed with high pressure water, or those parts maybe be damaged. After cleaning, rinse with clean water.

  • Page 36: Periodic Maintenance Table

    Periodic maintenance I=inspect; C=clean; R=replace; A=adjust; L=lubricate maitenance FREQUENCY Items 1000KM 4000KM 8000KM 12000KM FUEL TUBE FUEL FILTER Once change when 8000km/one year ACCELERATOR CHOKE FILTER ELEMENT SPARK PLUG VALVE GAP...
  • Page 37 ENGINE OIL PER YEAR R at 300km; 2 R at600km;3 R at 1000km then R after each 2000km OIL FILTER PER YEAR Replace each year TIMING CHAIN CARBURETOR BRAKE HOSE 4 YEARS BRAKE RESERVOIR BRAKE LIQUID 2 YEARS Replace every 2 years DRIVING CHAIN Every 500km I and L BATTERY...
  • Page 38 Storage If the vehicle will not be used over 60days, you are strongly suggested to make a thorough cleaning of the vehicle and do the following maintenance. 1. Empty all fuel in the vehicle both in the tank and tube and carburetor 2.

  • Page 39: Specifications

    temperature difference. Note :Before the storage, a comprehensive overhaul will be needed. Use motorcycle after a long time 1. Take off set and clean the motorcycle. Change the lubricating oil if Storage time for more than 4 months. 2. Check the battery power, If there is a need to charge, and then restored. 3.
  • Page 40 Oil capacity 1.0L Fuel tank Max Speed >=85km/h Max power 6.8kw/7500rpm Max torque 9N.m/6500rpm Fuel consumption <=2.9L/100km Climbility >=20 degree Oil grade SG 5W-30 Fuel grade P OR E5 Engine number YG152FMI BORE*STROKE 52.4*57.9MM DISPLACEMENT 124.8ml Compression ratio 9.0:1 Sparkplug gap 0.6~0.7mm Air valve clearance Inlet:0.04~0.06mm;outlet: 0.04~0.06mm...
  • Page 41 gear 1.304 gear 1.091 gear 0.929 Battery 12V9Ah Spark plug spec CPR8EA-9 Ignition ECU (EFI) Fuse Mass distribute Front 90kg; rear 121kg...
  • Page 42 @mittmotorcycles mittmotorcycles @MittMotorcycles MITT Motorcycles w ww.m it tm o tors .c o m...

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