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GMV GREENLIFT GLT Omega EVO EN 81-20 Installation Manual

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English
GLPM
I
NSTALLATION
L
:
IFT TYPE
 GLT Ω E
VO EN
 GLT Ω E
VO EN
GMV SPA
FLUID DYNAMICS EQUIPMENT AND COMPONENTS
FOR LIFTS
GLT Ω E
VO
81-20
81-21
  
S
T
W
ELL
ECH
M
ANUAL
L
IFT
10991842EN
T
RANSLATION OF THE
ORIGINAL INSTRUCTIONS
Verified by GMV S.p.A.
UNI EN ISO 9001
Certified Company
O
U
ORK
WNER
SER
ENG
3.0

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Summary of Contents for GMV GREENLIFT GLT Omega EVO EN 81-20

  • Page 1 IFT TYPE  GLT Ω E 81-20 VO EN  GLT Ω E 81-21 VO EN RANSLATION OF THE ORIGINAL INSTRUCTIONS Verified by GMV S.p.A. GMV SPA UNI EN ISO 9001 FLUID DYNAMICS EQUIPMENT AND COMPONENTS Certified Company FOR LIFTS...
  • Page 2 For any data not included in this document, please refer to the documentation of each component. In order to safeguard the product, do not use spare parts that are not genuine or not approved by GMV S.p.A. GMV S.p.A. accepts no liability for failure to comply with the instructions in this document.

  • Page 3: Table Of Contents

    10991842EN - 19.10.2022 Ω NSTALLATION ANUAL GENERAL INFORMATION ......................4 PURPOSE OF THE MANUAL ........................... 4 RECIPIENTS ..............................4 SUPPLY AND STORAGE ..........................4 UPDATES ................................ 4 LANGUAGE ..............................4 OPERATOR QUALIFICATIONS ......................... 5 SYMBOLS USED IN THE MANUAL ........................5 GLOSSARY OF TERMINOLOGY USED ......................

  • Page 4: General Information

    1000 kg. Diagrams and illustrations are shown in detail for the basic size with a rated load of 630 kg; only where necessary are any differences in the size with a rated load of 1000 kg specified and shown. For any lifts with specifications other than those given in this manual, please contact GMV S.p.A. RECIPIENTS The manual is intended for specialised operators in charge of installing the lift.

  • Page 5: Operator Qualifications

    10991842EN - 19.10.2022 Ω NSTALLATION ANUAL OPERATOR QUALIFICATIONS To establish the skills and qualifications of the operators involved in the various installation operations, refer to the table below: QUALIFICATION DEFINITION Qualified installation technician capable of carrying out lift preparation and installation operations.

  • Page 6: Glossary Of Terminology Used

    10991842EN - 19.10.2022 Ω NSTALLATION ANUAL GLOSSARY OF TERMINOLOGY USED A few specific terms are used throughout this manual. They are listed below with their meaning: TERM DESCRIPTION Person with the lift owner’s permission to enter restricted areas for maintenance, Authorised person inspection or rescue operations.

  • Page 7: Personal Protective Equipment

    10991842EN - 19.10.2022 Ω NSTALLATION ANUAL PERSONAL PROTECTIVE EQUIPMENT When working near the machine for assembly and for maintenance and/or adjustment operations, it is imperative to follow the general accident prevention regulations; hence it is important to use the personal protective equipment (PPE) required for every single operation.

  • Page 8: Preparing For Installation

    • Wiring diagrams The documentation can be found on GMV’s website All documentation for correct and safe installation of the lift must be kept by the person in charge of installation. This documentation is considered to be an integral part of the lift and must be complete, stored properly and intact in all its parts.

  • Page 9: Compliance With Dimensions

    If for any reason the lift cannot be installed immediately, check the stored components frequently to avoid damage caused by prolonged storage in unsuitable conditions. • Check that the lift documentation, which can be downloaded from the GMV website, is complete • Pay particular attention when unloading the materials and use suitable equipment.

  • Page 10: Using Lifting Hooks For Installation

    10991842EN - 19.10.2022 Ω NSTALLATION ANUAL USING LIFTING HOOKS FOR INSTALLATION For safe installation, use hooks of adequate capacity for lifting the various components to be fitted during the installation phases. The hooks must be fixed to the lift well according to the Manufacturer’s precise instructions. Refer to the “Scaffolding and hooks placement drawing”...

  • Page 11: Installation

    10991842EN - 19.10.2022 Ω NSTALLATION ANUAL INSTALLATION Installation must be carried out by specialised personnel. ANCHORS AND BOLTS Technical specifications of Halfen and Anchors Tensile Strength Shear Strength Min centre Min edge Type Class NRk,p [kN] VRk,s [kN] spacing [mm] distance [mm] M8 x 75 9.00...

  • Page 12: Installation Procedures

    10991842EN - 19.10.2022 Ω NSTALLATION ANUAL INSTALLATION PROCEDURES To assemble the lift correctly, follow the assembly/installation operations for the different components given in the table in numerical order. A separate sheet describes the operations and procedures needed to complete each phase or refers to the specific manual.
  • Page 13 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL OPERATION NO. SHEET REF. SHEET TITLE LOWERING THE PLUMB LINES INST-SCH-001 PPE REQUIRED EQUIPMENT REQUIRED • Plumb lines For correct lowering of the plumb lines, follow the procedure below: STEP ACTION PICTURES Lower the 4 plumb lines in the positions indicated on the project drawing and secure them in position Pd=Ps (right plumb line=left plumb line) behind the respective guide rails so that the guide rails can be put in column without...
  • Page 14 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL OPERATION NO. SHEET REF. SHEET TITLE INSTALLATION OF BRACKETS INST-SCH-002 PPE REQUIRED EQUIPMENT REQUIRED • Drill + Bits • 19 mm spanners • Torque wrench • Spirit level For correct installation of the brackets, follow the procedure below: STEP ACTION PICTURES...
  • Page 15 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL IMPORTANT! The vertical dimensions and/or the installation pitch of the brackets are indicated on the project drawing. Pay close attention to the installation height of the last upper brackets carefully following the indications on the project drawing. IMPORTANT! If the well consists of a metal structure, the brackets will be secured to the horizontal crossbars with the bolts provided and following the instructions in the structure’s installation manual.
  • Page 16 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL 630 kg BRACKET TYPES The brackets shown are type T82 single guide rail. SINGLE • A = 40 / 57 mm GUIDE • A = 50 / 77 mm RAIL • A = 70 / 110 mm BRACKET •...
  • Page 17 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL The brackets shown are type T70-1 single guide rail. SINGLE REAR • A = 50 / 62 mm COUNTER • A = 60 / 82 mm WEIGHT • A = 75 / 112 mm GUIDE •...
  • Page 18 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL 1000 kg BRACKET TYPES The brackets shown are type T89 single guide rail. SINGLE • A = 40 / 57 mm GUIDE • A = 50 / 77 mm RAIL • A = 70 / 110 mm BRACKET •...
  • Page 19 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL The brackets shown are type T70-1 single guide rail. SINGLE REAR • A = 50 / 62 mm COUNTER • A = 60 / 82 mm WEIGHT • A = 75 / 112 mm GUIDE •...
  • Page 20 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL OPERATION NO. SHEET REF. SHEET TITLE INSTALLATION OF GUIDE RAILS INST-SCH-003 PPE REQUIRED EQUIPMENT REQUIRED • 19 mm spanner • Torque wrench • Spirit level The 630 kg version has T82/B guide rails for the car and T70/1 ones for the counterweight, while the 1000 kg version has T89/B guide rails for the car and T70/1 ones for the counterweight.
  • Page 21 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Guide rails, brackets and junctions Counterweight Car guide rails guide rails Counterweight Car single guide single guide rail rail type Sa type Sc1 bracket bracket Counterweight/car double guide rail Sb type bracket Bracket pitch Guide rail junctions Page | 21...
  • Page 22 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL OPERATION NO. SHEET REF. SHEET TITLE INSTALLATION OF MACHINE SUPPORT BEAM AND FIXED INST-SCH-004 ROPE ATTACHMENT END SUPPORT BEAM PPE REQUIRED EQUIPMENT REQUIRED • 19 mm spanner • Drill + Bits • Torque wrench •...
  • Page 23 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Machine support beam (for 1000 kg version) • the fixed rope attachment end support beam, on the single car guide rail side • Place bracket A on the car guide rail (side opposite counterweight) and secure it with the clamps. •...
  • Page 24 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Fixed rope attachment end support beam Fixed rope attachment end support beam (for 1000 kg version) Page | 24...
  • Page 25 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL OPERATION NO. SHEET REF. SHEET TITLE INSTALLATION OF THE COUNTERWEIGHT FRAME INST-SCH-005 PPE REQUIRED EQUIPMENT REQUIRED • 8/19 mm spanners • Drill + Bits Proceed with installation of the counterweight frame, assembling and securing it from the pit. •...
  • Page 26 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL INSTALLATION OF THE CAR FRAME INST-SCH-006 PPE REQUIRED EQUIPMENT REQUIRED • 8/19 mm spanners Proceed with installation of the car frame, assembling and securing it from the pit. STEP ACTION Slide the two car frame uprights onto their guide rails, resting them on the ground, and fasten them to prevent them from falling.
  • Page 27 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL • Place the mechanical lock clamps A on the car guide rail (double side) and secure it with the screws. Mechanical lock closed Positioning the brackets for the mechanical lock: • Locate the fixing position of the mechanical lock back plate: ...
  • Page 28 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL INSTALLATION OF THE CAR OPERATION NO. TOPIC Page | 28...
  • Page 29 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL SHEET REF. SHEET TITLE INSTALLATION OF THE CAR FLOOR INST-SCH-007 PPE REQUIRED EQUIPMENT REQUIRED • 13/19 mm spanners For correct assembly, follow the instruction methods and sequences given below. IMPORTANT! Instructions for the TMC car. For a different type of car, refer to the specific manual CAUTION! Do not remove the protective film from visible corner brackets, uprights, roof, panels and accessories until indicated in the assembly instructions, as the film protects their integrity.
  • Page 30 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL CAR FLOOR (laying) STEP ACTION PICTURE Lay the car floor on the bottom of the car frame, insert the M12 hex head screws provided into the slots and fit the toothed washers and nuts on them, taking care not to tighten them for the time being.
  • Page 31 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL CAR FLOOR (securing) STEP ACTION PICTURE Align the floor with the centreline of the landing doors, considering that the centreline of the car door is the same distance as the length of the stop bar (SP) + half of the opening on the stop side.
  • Page 32 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Preparation of stabilising tie rods Tie rod Lower support Safety gear Page | 32...
  • Page 33 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Safety gear • Place the safety gear on the car frame upright (double side) and secure it with the screws. Caution! Check the distance between the rear part of the safety gear and the guide rail, which must be 1.5 mm Page | 33...
  • Page 34 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Car guide rail Page | 34...
  • Page 35 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Floor with tie rods in place Page | 35...
  • Page 36 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL OPERATION NO. SHEET REF. SHEET TITLE INSTALLATION OF THE MACHINE, OVERSPEED GOVERNOR, TENSION PULLEY AND OTHER INST-SCH-008 COMPONENTS PPE REQUIRED EQUIPMENT REQUIRED • 13/24 mm spanner • Lifting hoist of suitable capacity • Lift the machine safely using a suitable hoist attached to the hook provided at the top of the well. CAUTION! If the headroom is too low for the machine to be placed on the support beam with the hoist, follow the “Positioning the machine with a tilting bracket”...
  • Page 37 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL • Secure the machine to the support beam at the top of the guide rails following the “Position of holes by motor type” specification below and the instructions in the machine manual. POSITION OF HOLES by MOTOR TYPE NOTE The holes refer to:...
  • Page 38 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Overview of the components installed Machine Overspeed governor Upper overtravel contact Lower overtravel contact Oil drip tray at the base of each guide rail Tension pulley Page | 38...
  • Page 39 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Positioning the machine with a tilting bracket The following procedure provides instructions on using the tilting bracket. Useful tool for lifting and positioning the machine on the support beam previously secured to the top of the guides. Position and secure the machine on the tilting bracket Tilting bracket 2) Sling the tilting bracket using the holes indicated by the arrows in the picture and lift the machine with the...
  • Page 40 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Secure the tilting bracket to the machine support beam with the two bolts provided. These will act as a hinge and allow the tilting bracket to rotate 4) Unhook the hoist from the top of the tilting bracket and hook it to the bottom; lift the bottom so that the tilting bracket rotates with the machine on the previously secured bolts Page | 40...
  • Page 41 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL 5) Rotate the tilting bracket until it is flush with the surface of the machine support beam 6) Leaving the hoist attached and tensioned with the tilting bracket, detach the machine and slide it into position on the support beam, ensuring that the front holes in the machine feet are in line with the 18 mm front holes in the beam Page | 41...
  • Page 42 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Secure the machine in position on the support beam with the 4 M16 bolts (refer to the above “Position of holes by motor type” specification and machine manual), lower the tilting bracket and unhook it from the hoist 8) Remove the tilting bracket, put the hinge bolts back in the holes and store it in a suitable place;...
  • Page 43 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL SHEET REF. SHEET TITLE OPERATION NO. LIFTING THE CAR FRAME INST-SCH-009 PPE REQUIRED EQUIPMENT REQUIRED • Lifting hoist of suitable capacity • Lifting straps STEP ACTION Insert a shim between the bottom of the counterweight and the buffer as shown on the project drawing. Using two lifting straps, sling the car frame at the two ends of the upper crossbar Attach the straps to the hoist chain, which is properly secured to the hook at the top of the well.
  • Page 44 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL OPERATION NO. SHEET REF. SHEET TITLE INSTALLATION OF CAR FRAME PEDESTAL(S) INST-SCH-010 PPE REQUIRED EQUIPMENT REQUIRED • 13/19 mm spanners • Drill + Bits • Secure the car frame buffer support pedestal(s) to the relative guide rails, using a horizontal support, and to the pit bottom with anchors.
  • Page 45 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Positioning the car frame pedestals (for 1000 kg version) Guide rail pedestal bracket Car frame buffer pedestals Page | 45...
  • Page 46 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL OPERATION NO. SHEET REF. SHEET TITLE ROPING THE LIFT AND INST-SCH-011 ASSEMBLING THE ROPE OVERSPEED GOVERNOR PPE REQUIRED EQUIPMENT REQUIRED • 10/19 mm spanners CAUTION! Before installing these The lift uses 6.5 mm diameter polyurethane-coated traction ropes. ropes, carefully read the manufacturer’s “Draka CSR 6.5 mm diam.
  • Page 47 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL ROPING THE LIFT CAUTION! The operations described below are to be carried out one rope at a time, starting with no. 1 and proceeding in numerical order, without skipping the number of the grooves For correct and safe roping of the lift, refer to the following procedure so as not to encounter any lashing problems that would shorten the service life of the ropes.
  • Page 48 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL CAR FRAME CAR FRAME COUNTERWEIG SHEAVE SHEAVE HT SHEAVE FIXED FIXED CAR MACHINE MACHINE FRAME SIDE SHEAVE SUPPORT CONNECTION CONNECTION Lower the rope towards the counterweight side. Wind the rope in the groove of the counterweight pulley, following the position given in point “4”. Retrieve the rope bringing it towards the fixed machine support connection.
  • Page 49 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Measurement X must not be more than 40% of the total length of wedge Y to prevent the wedge from slipping out of the rope attachment end body if the rope slackens CAUTION! Throughout all rope lowering phases, always ensure that the rope is clean; any residual dirt or grease will reduce friction on the sheave and ensuing traction, which will easily lead to excessive slippage.
  • Page 50 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Rope path The 1000 kg version has the same rope path. In this case, however, the 4 sheaves and 2 fixed rope attachment ends will be centred with the counterweight. Page | 50...
  • Page 51 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL MOUNTING THE ROPE OVERSPEED GOVERNOR, ADJUSTING THE OVERTRAVEL POSITION AND MOUNTING THE WEIGHT-LOAD SENSORS STEP ACTION Place the rope in the groove of the overspeed governor Wind the rope in the groove of the tension pulley sheave Temporarily connect the two ends of the rope to the safety gear lever with the clamps provided Adjust the tension of the rope with the tension pulley, then secure the rope in the clamps Adjust the length of the traction ropes respecting the distance between the counterweight stop and its buffer, which...
  • Page 52 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL INSTALLATION OF ELECTRICAL MATERIAL OPERATION NO. TOPIC SHEET REF. SHEET TITLE INSTALLATION OF THE ELECTRICAL CABINET INST-SCH-012 AND PARTIAL WIRING PPE REQUIRED EQUIPMENT REQUIRED INSTALLATION OF THE ELECTRICAL CABINET For correct installation of the electrical cabinet, refer to the following procedure: STEP ACTION Place the panel as indicated in the lift project and secure it to the support.
  • Page 53 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL INSTALLATION OF THE TRUNKING Install trunking for the connection cables inside the well on the side where the electrical cabinet is located Trunking Electrical cabinet Page | 53...
  • Page 54 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL INSTALLATION OF FLEXIBLE CABLES Flexible cables are used to take all electrical lines from the electrical cabinet to the car roof and they must be laid and secured thoroughly to avoid damaging them. Install the flexible cables as shown in the picture: CAUTION! The flexible cables must be fixed to the wall (A) in the upper middle part of the well, in a position so that they do not touch the car (B) and the pit bottom AA (C).
  • Page 55 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL OPERATION NO. SHEET REF. SHEET TITLE TENSIONING THE LIFT INST-SCH-013 PPE REQUIRED EQUIPMENT REQUIRED CAUTION! The operations are to be carried out on the landing. Not on the car frame! For correct tensioning of the lift, refer to the following procedure: STEP ACTION Inhibit the overspeed governor device A3 (on the panel) to avoid the risk of locking the safety gear.
  • Page 56 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL INSTALLATION OF ELECTRICAL MATERIAL OPERATION NO. TOPIC SHEET REF. SHEET TITLE INSTALLATION OF WELL WIRING (PRE-WIRED) INST-SCH-014 PPE REQUIRED EQUIPMENT REQUIRED For correct and safe installation, follow the instructions in the attached “Electrical cabinet manual and wiring diagram”.
  • Page 57 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL INSTALLATION OF THE CAR OPERATION NO. TOPIC SHEET REF. SHEET TITLE INSTALLATION OF CAR WALLS AND ROOF INST-SCH-015 PPE REQUIRED EQUIPMENT REQUIRED • 7/13 mm spanners For correct assembly, follow the instruction methods and sequences given below. IMPORTANT! Instructions for the TMC car.
  • Page 58 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL CAUTION! Verify that the rear corners are correctly placed by checking the dimensions of the notches. WALL OPPOSITE THE PUSH-BUTTON PANEL (one panel) STEP ACTION PICTURE Lay the ventilated lower baseboard (1) on the side adjacent to the car frame uprights, inserting it on the M8 hex head locking screws and sticking to the rear corner.
  • Page 59 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL PUSH-BUTTON PANEL WALL STEP ACTION PICTURE Lay the ventilated lower baseboard (1) on the side opposite to the car frame uprights, inserting it on the M8 hex head locking screws and sticking to the rear corner. Pre-secure the ventilated lower baseboard (1) with the 3 M8 hex head locking screws.
  • Page 60 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL UPPER PART (BASEBOARDS AND ROOF) STEP ACTION PICTURE Apply the ventilated upper baseboard (1) on the side opposite to the car frame uprights, sticking it to the column side panels and to the push- button panel wall.
  • Page 61 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL SHEET REF. SHEET TITLE OPERATION NO. INSTALLATION OF THE DOOR OPERATOR INST-SCH-016 PPE REQUIRED EQUIPMENT REQUIRED For correct and safe installation, follow the instructions in the attached “Door operator manual”. Page | 61...
  • Page 62 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL INSTALLATION OF THE CAR OPERATION NO. TOPIC SHEET REF. SHEET TITLE INSTALLATION OF CAR ACCESSORIES INST-SCH-017 PPE REQUIRED EQUIPMENT REQUIRED • 7/17 mm spanners INSTALLATION OF THE HANDRAIL Install the handrail as follows: STEP ACTION PICTURE Prepare the rear corners by drilling at a height of...
  • Page 63 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL INSTALLATION OF THE SAFETY RAIL Install the safety rail as follows: STEP ACTION PICTURE Lay the safety rail on the fixing guides on the car roof, joining uprights and square pipes. Secure the safety rail to the roof using 10 M10 hex head screws with Ø10 toothed washer, Ø10 flat washer and threaded plates.
  • Page 64 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL INSTALLATION OF THE MAINTENANCE PUSH-BUTTON PANEL Install the car door panels as follows: STEP ACTION PICTURE Secure the maintenance push-button panel to the car roof with double sided adhesive tape provided under it CAUTION! The maintenance push-button panel is supplied with the electrical part.
  • Page 65 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL SHEET REF. SHEET TITLE OPERATION NO. INSTALLATION OF LANDING DOORS INST-SCH-018 PPE REQUIRED EQUIPMENT REQUIRED For correct and safe installation, follow the instructions in the attached “Landing doors manual”. Page | 65...
  • Page 66 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL SHEET REF. SHEET TITLE OPERATION NO. REDUCED HEADROOM AND/OR PIT (EN 81-21) INST-SCH-019 SPECIFIC INSTRUCTIONS PPE REQUIRED EQUIPMENT REQUIRED • 10/19 mm spanners If the well does not have standard headroom and/or pit, the lift supplied will comply with EN 81-21. This sheet provides the specific instructions necessary for correctly fitting the additional components supplied while indicating a few minor changes to the standard procedures.
  • Page 67 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL 19.1 Overspeed governor and relative tension pulley In case of reduced headroom and/or pit, a different overspeed governor and tension pulley to the standard will be supplied with a smaller footprint. The overspeed governor will be secured to the fixed rope attachment end support beam specifically provided for this purpose.
  • Page 68 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Tension pulley Rope anchor vertical movement bracket Tension pulley Fixing with M12 anchors Page | 68...
  • Page 69 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL 19.2 Car frame buffer pedestals In case of reduced pit, in addition to the fixed pedestal(s) with reduced height, the lift will also be fitted with a mobile pedestal with manually operated buffer. Pedestals are fitted with fixed buffer at one end. They will be secured to the bottom of the pit with M8 anchors: in the 630 kg version the fixed pedestal, which is shorter than the standard version, will be placed so that its centre is on the car...
  • Page 70 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Car frame buffer pedestals (for 1000 kg version) Disengage d mobile pedestal Contacts Fixed pedestals 19.3 Counterweight buffer pedestal In case of reduced headroom, the lift will be fitted with a mobile manually operated counterweight buffer pedestal.
  • Page 71 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Mobile counterweight buffer pedestal Pedestal passage slot Disengag ed mobile pedestal Contacts 300 mm Mobile counterweight buffer pedestal (for 1000 kg version) Disengag ed mobile pedestal 300 mm 185 mm Page | 71...
  • Page 72 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL 19.4 Additional overtravel contacts In case of reduced headroom and/or pit, in addition to the standard overtravel contacts, the lift will be fitted with additional contacts, which are required to electrically stop the lift before its impact with the mobile stops in their engaged position.
  • Page 73 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL 19.5 Apron under the car entrance In case of reduced pit, the lift will be fitted with a folding and/or telescopic apron to replace the standard one. The apron will be secured under the car sill according to the instructions provided with it. Its rest position will be indicated by a specific contact, which will be wired as instructed in the electrical cabinet manual and wiring diagram.

  • Page 74: Examinations, Tests And Verifications At The End Of Installation

    10991842EN - 19.10.2022 Ω NSTALLATION ANUAL EXAMINATIONS, TESTS AND VERIFICATIONS AT THE END OF INSTALLATION Once installation is complete, it is necessary to carry out examinations and tests on the lift. EXAMINATIONS AND TESTS Carry out the examinations shown in sub-clause 6.3 of EN 81-20, particularly: •...
  • Page 75 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL VISUAL PERFORMANCE DRAWING/ SUB- MEASUREME USER SAFETY REQUIREMENTS INSPECTION CHECK/ CALCULATIO CLAUSE NT C) INFORMATION E) TEST B) N D) 5.3.5 Strength of landings and car doors ✓ ✓ ✓ ✓ ✓ Protection in relation to door 5.3.6 ✓...
  • Page 76 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL VISUAL PERFORMANCE DRAWING/ SUB- MEASUREME USER SAFETY REQUIREMENTS INSPECTION CHECK/ CALCULATIO CLAUSE NT C) INFORMATION E) TEST B) N D) 5.4.9 Ventilation ✓ ✓ 5.4.10 Lighting ✓ ✓ ✓ ✓ 5.4.11 Counterweight / balancing weight ✓...
  • Page 77 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL VISUAL PERFORMANCE DRAWING/ SUB- MEASUREME USER SAFETY REQUIREMENTS INSPECTION CHECK/ CALCULATIO CLAUSE NT C) INFORMATION E) TEST B) N D) Guiding of the car, counterweight or 5.7.1 ✓ ✓ ✓ balancing weight 5.7.2 Permissible stresses and deflections ✓...
  • Page 78 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL VISUAL PERFORMANCE DRAWING/ SUB- MEASUREME USER SAFETY REQUIREMENTS INSPECTION CHECK/ CALCULATIO CLAUSE NT C) INFORMATION E) TEST B) N D) 5.10.10 Electrical identification ✓ ✓ ✓ 5.11 Protection against electric faults, failure analysis, electric safety devices Protection against electric faults, 5.11.1 ✓...
  • Page 79 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL PROCEDURE FOR CLEANING COATED ROPES mod. DRAKA CSR Materiale necessary: Isopropyl alcohol; Microfiber cloth; a pair of cotton gloves (recommended); It is important to keep your hands clean throughout the cleaning phase. Avoid touching parts of the lift soiled with oil or grease. Even if you wear gloves, avoid getting them dirty;...
  • Page 80 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL 2. Move on to the next rope. Place the cloth behind the rope to be cleaned, spray the product and pass the cloth over the rope. The ropes must be cleaned one at a time; 3.
  • Page 81 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL 5. Get down with the car about 2 meters and repeat the operations from point 1; 6. Continue until you reach the lower floor, proceeding in successive steps of about 2 meters at a time;...

  • Page 82: Specific Test/Examination Procedures

    " . SAFETY GEAR TEST (‘GMV NEGECOR1 (LCB-EVO)’ main controller) 1 ) Load the cabin with 125% of the rated capacity 2 ) Bring the cabin to the upper extreme floor...
  • Page 83 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL 4 ) When the rated speed is reached and when the car cabin is located at a floor (Led light red, on EED RECALL device), on the EED RECALL Button, turn the key in "TEST" position 5 ) Verify that the car stops (Leds safety chain on main board switch off).
  • Page 84 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL 9 ) Using the electric emergency device " QBME " in the operating panel , turn the selector switch to " electric emergency maneuver " and move the car cabin up in maintenance . If the safety gear have not released when the drive has reached the maximum current delivery limit , proceed to unload weight from the cabin and repeat the operation in step "...
  • Page 85 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL Final limit switches test Refer to the electrical cabinet operation and maintenance manual Landing and car doors BYPASS device test Refer to the electrical cabinet operation and maintenance manual Electrical circuits insulation resistance test Refer to the electrical cabinet operation and maintenance manual Emergency operation test Refer to the electrical cabinet operation and maintenance manual...

  • Page 86: Final Operations

    10991842EN - 19.10.2022 Ω NSTALLATION ANUAL FINAL OPERATIONS ADVICE • Ensure that no authorised personnel can enter the machinery room. • Ensure that all protections are mounted on the machine (e.g. electrical connection covers). • Do not lean or sit on the machine. •...
  • Page 87 10991842EN - 19.10.2022 Ω NSTALLATION ANUAL FLUID DYNAMICS EQUIPMENT AND COMPONENTS FOR LIFTS GMV S.p.A. Via Don Gnocchi, 10 – 20016 Pero – Milan (Italy) Tel. +39 02 33930.1 – Fax +39 02 3390379 Page | 87...

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