MG PSP20 Instruction Manual
MG PSP20 Instruction Manual

MG PSP20 Instruction Manual

Step-top electronic actuator

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INSTRUCTION MANUAL
STEP-TOP ELECTRONIC ACTUATOR
(Linear type with Auto-setup function; Modbus communication)
BEFORE USE ....
Thank you for choosing us. Before use, please check con-
tents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact our sales office or representatives.
■ PACKAGE INCLUDES:
Step-Top Electronic Actuator unit......................................(1)
■ MODEL NO.
Confirm Model No. marking on the product to be exactly
what you ordered.
■ SAFETY PRECAUTIONS
Before use, please read all the following precautions
carefully to ensure the safety. These safety precautions,
classified into "WARNING" and "CAUTION" according to
the degree of damage that may be caused by improper use
of the product, are imperative to prevent an accident. Af-
ter reading, be sure to keep this manual always in a visible
and accessible place for the user.
WARNING Suggesting that failure to observe the pre-
cautions could result in death or serious personal injury.
CAUTION Suggesting that failure to observe the pre-
cautions could result in personal injury or damage to the
property.
WARNING
Remove power supply to the actuator before wiring to the
unit. It could cause electric shock.
Do not disassemble or modify the unit in any way.
It could cause electric shock, burn, or injury.
DO NOT step onto the actuator unit.
DO NOT rest a heavy object on or against the unit.
It could cause personal injury.
When installing the actuator unit outdoor or where it
is exposed to rain or water drops, adequate precautions
must be taken for preventing water from entering inside
through wiring conduits. It could cause electric shock.
When performing manual operation, be sure that the
power supply is removed. A user's hand or arm could be
caught, resulting in serious injury.
CAUTION
DO NOT remove the cover of the actuator. It may cause
electric shock or injury.
The adjusters which are paint-sealed are for factory use
only and should be changed only by our qualified person-
nel. Otherwise it could cause breakdown.
We are not liable for any malfunction or inconvenience
caused by unauthorized changes made by the user.
MG CO., LTD. www.mgco.jp
5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
MODEL
■ INSTRUCTION MANUAL
This manual describes necessary points of caution for han-
dling this product and specifically for installation, wiring,
hardware setting, and basic maintenance of the product.
This unit is factory-adjusted and calibrated according to the
Ordering Information Sheet.
Refer to the users manual (EM-4888) for the PC Configura-
tor Software (Model: STCFG (Ver. 1.3)).
When the user needs to change settings, please also refer to
the Section B of Operation Manual (EM-9255) for the Pro-
gramming Unit (Model: PU-2x).
POINTS OF CAUTION
■ POWER INPUT RATING & OPERATIONAL RANGE
• Locate the power input rating marked on the product and
confirm its operational range as indicated below:
24V DC: 24V rating ±10%, approx. 1.5 - 4.5 A
■ HUNTING
• Hunting is a condition in which the output stem is os-
cillated repeatedly and persistently without settling at a
single position.
• The actuator unit must operate at an average duty cycle
of 50% (approx. 13 strokes per minute) or less.
■ GENERAL PRECAUTIONS
• Remove the power supply to the actuator before wiring
the unit.
• DO NOT install signal wires and power supply wires to-
gether in one duct because it may cause a malfunction
due to induction noises. Alternatively, use shielded cables
for the input signal wires to prevent interference from
such noises.
• If input signals are to be turned on/off with power sup-
plied to the actuator, be sure to specify the output stem
operation for when abnormally low input is detected.
• DO NOT loosen the screws fixing the potentiometer in-
side the unit.
■ INSTALLATION
• Indoor, or outdoor where the unit is NOT exposed to di-
rect sunlight.
• Operating temperature -25 to +66°C (5 to 150.8°F)
• Operating humidity 30 to 90% RH (non-condensing)
• The unit is not designed to withstand all vibrations. We
do not guarantee long-term use of the unit even with
small vibrations. Please use the unit only after evaluat-
ing in an actual installation environment. Particularly,
avoid using under the condition where valve cavitation or
water hammer is likely to occur.
• Install the unit where it can be reached for maintenance
and inspection. Be sure to allow at least 20 cm (7.9 inch-
es) clearance above the unit and around the terminal box.
• Keep away from hazardous atmosphere such as explosive
or corrosive gases.
PSP20
EM-4894 P. 1 / 17

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  • Page 1 • Keep away from hazardous atmosphere such as explosive or corrosive gases. EM-4894 P. 1 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 2 LEDs are in the terminal BOX. Remove the transparent cover to work. • The quality inside the mechanism is stabilized by not re- moving the cover. EM-4894 P. 2 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 3: Component Identification

    ALARM SIG. CONFIG (TypeC) PU-2x modular jack POWER INPUT AUTO MOVING MOVING ALARM SETUP UP/CCW DOWN/CW UP/CCW DOWN/CW DIP Switch Manual Operation Buttons Figure 2. Component identification: Terminal Box EM-4894 P. 3 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 4 Parameter settings for Auto-setup and communication settings for Modbus can be configured on PU-2x. In addition, operation status of the unit can be monitored on PU-2x. EM-4894 P. 4 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 5: Wiring Connection

    U(+) OUTPUT POWER V(–) – UP/CCW SIG. Modbus DOWN/CW SIG. ALARM SIG. COMMUNICATION CABLE CONNECTIONS Master Unit PSP10 PSP10 I/O Unit Terminating resistor Terminating resistor Tx+/Rx+ Tx-/Rx- Terminating resistors can be turned ON/OFF on the PC configurator software (model: STCFG) or programming unit (model: PU-2x). EM-4894 P. 5 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 6 · The maximum thrust value (thrust at lock) is 4000N (max.) or 7000N (max.), however, selecting a valve with these values may shorten the product life span. Initial scale (3 scales) Scale for Contraction (1 scale = 1.0 mm) EM-4894 P. 6 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 7 2 mm Upper stop position Default upper stop position Auto-setup stop position When leakage occurs (Contraction approx. 0.1 mm) Valve seat surface (seating position) Valve seat surface (seating position) Auto-setup stop position When leakage occurs (Contraction approx. 0.1 mm) Lower stop position Default lower stop position Left approx. 2 mm (Left for adjusting leakage while using.) Lower-End of Max. Stroke EM-4894 P. 7 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 8 If no error occurs, the positions reached in step 2) and step 4) are saved as the lower-stop posi- tion and the upper-stop position, respectively. EM-4894 P. 8 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 9 Turn SW1-5 OFF -> ON -> OFF to set upper-end position newly. <After completion of upper-end position adjustment> Turn SW1-6 OFF -> ON -> OFF to set lower-end position newly. EM-4894 P. 9 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 10 DATA-ERR : Value is invalid or out of range ■ PARAMETER ITEM LIST Refer to “PARAMETER ITEMS COMMON TO MODBUS, CONFIGURATOR SOFTWARE AND PU-2x” for the parameter item list. EM-4894 P. 10 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 11: Modbus Communication

    (move downward), or retract (move upward) according to the settings of DIP switches 1-1 and 1-2 of the unit. • Refer also to “COMBINATION OF OPERATION MODE AND SPECIFICATIONS”. EM-4894 P. 11 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 12: Device Information

    Configurable, monitorable items by the PC configurator software. 1.2. Device information MODBUS PU-2x VALUE INITIAL ITEM SAVE CFG RANGE VALUE ADDRESS TYPE ITEM DISPLAY PSP20 unit ID 0x5141 – Model:x – ✓ Firmware: Major version 0 to 9 – Ver:x.y.z – ✓ Firmware: Minor version...
  • Page 13: Modbus Input

    · All R/W registers are readable and writable. · Registers other than the above are read only. · Operation stops (Actuator operates when a command for starting Auto-setup is entered via Modbus.) EM-4894 P. 13 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 14: Modbus Setting

    1 to 300: Judges loss of communication when Modbus commands are not received for a set period of time or longer. If a loss of communication occurs during operation with Modbus input, the output stem moves according to the settings of SW1-1 and 2. EM-4894 P. 14 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 15: Basic Setting

    Auto-setup history 3: Upper-stop position % 0.00 to 40.00 0.00 AS2Upp:x – – Auto-setup history 4: Lower-stop position % 0.00 to 40.00 0.00 AS2Low:x – – EM-4894 P. 15 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 16 *6 The output stem operates according to the settings of SW1-1 and 1-2 when a Modbus disconnection error is detected. *7 Includes writing to Modbus address 5 to 16, 51, 52, 101, and 111. EM-4894 P. 16 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...
  • Page 17: Maintenance

    Check power voltage and noise in Noise input signal. LIGHTNING SURGE PROTECTION offer series lightning surge protectors protection against induced lightning surges. Please consult us to choose appropriate models. EM-4894 P. 17 / 17 MG CO., LTD. www.mgco.jp 5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN...

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