Mecal SMST 2000 Use And Maintenance Manual

Crimp pull test gauge
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TRANSLATION OF ORIGINAL INSTRUCTIONS
CRIMP PULL TEST GAUGE
SMST 2000
USE AND MAINTENANCE MANUAL
Revision: 01
Date: 2023/06

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Summary of Contents for Mecal SMST 2000

  • Page 1 TRANSLATION OF ORIGINAL INSTRUCTIONS CRIMP PULL TEST GAUGE SMST 2000 USE AND MAINTENANCE MANUAL Revision: 01 Date: 2023/06...
  • Page 4 Distributing and/or duplicating this manual in any form, whole or partially, without written authorisation from Mecal S.r.l. is prohibited. Mecal S.r.l. reserves the right to modify the characteristics of the product described in this manual without notice. In case of doubts or difficulties in understanding or interpreting this manual, the original/official version indicated as "ORIGINAL INSTRUCTIONS"...
  • Page 5 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 STRUCTURE OF THE MANUAL The manual is divided into 9 chapters, the last of are the attachments. CHAPTER 1 – GENERAL INFORMATION This chapter contains general descriptions regarding the structure of the manual.
  • Page 6: Table Of Contents

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 INDEX 1. GENERAL INFORMATION ........................9 1.1 INTRODUCTION ............................11 1.2 SUPPORT ..............................11 1.3 GLOSSARY ..............................12 1.4 SYMBOLS ..............................14 1.5 MANUFACTURER’S INFORMATION ......................15 1.6 SAFETY STANDARDS ..........................16 1.7 MANUFACTURER’S RESPONSIBILITIES ......................
  • Page 7 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 2.7.2 Residual risks ............................32 2.7.3 Plates present on the machine ......................33 2.7.4 Warning plates present on the machine ................... 34 3. GENERAL DESCRIPTION ..........................37 3.1 LAYOUT ..............................40 3.2 TECHNICAL INFORMATION........................
  • Page 8 6.5 MACHINE ARRANGEMENT ........................74 6.5.1 Cable loading ............................74 6.5.1.1 Cable loading on SMST 2000 ...................... 74 6.5.1.2 Cable loading on SMST 2000 SPLICE ..................76 6.6 MACHINE USE PROCEDURES ........................77 6.6.1 Initial checks ............................77 6.6.2 Connecting power ..........................77 6.7 OPERATING MODE ............................
  • Page 9 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 9.1 LAYOUT ..............................108 9.1.1 SMST 2000 ............................. 108 9.1.2 SMST 2000 SPLICE .......................... 109 2023/06 – Rev.01 Page 7 of 111...
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  • Page 11: General Information

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2023/06 – Rev.01 Page 9 of 111...
  • Page 12 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 Page 10 of 111 2023/06 – Rev.01...
  • Page 13: Introduction

    This manual contains all the information necessary for correct installation, , regular use and suitable maintenance of the machine Mecal S.r.l., manufacturer of the equipment in question, will hereafter be referred to as “Manufacturer”. The company that purchased the equipment will hereinafter be referred to as "Customer".
  • Page 14: Glossary

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 1.3 GLOSSARY Component: constitutive part of the electrical equipment, usually specified by its function, but used in various applications. Contact: person responsible for conducting certain operations or assessments that may occur during the work or maintenance phase.
  • Page 15 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 Protective device: means of protection other than a guard. Protective means: guard or protection device. Qualified personnel or qualified maintenance personnel: those persons who have attended specialisation courses, training, etc. and have experience in the installation, commissioning and maintenance, repair, transport and handling of the machine.
  • Page 16: Symbols

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 1.4 SYMBOLS The manual uses some symbols that are intended to draw the attention of the reader and highlight some particularly important aspects. SYMBOL MEANING NOTES Indicates a danger with risk of injury or death to the user.
  • Page 17: Manufacturer's Information

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 1.5 MANUFACTURER CONTACTS The Manufacturer's Technical Department is always available to Customers for any type of information or clarification concerning use, maintenance, installation, etc. The latter should always put the questions in clear terms, with references to this manual, always indicating the data shown on the identification plate of the machine in question.
  • Page 18: Safety Standards

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 1.6 SAFETY STANDARDS The requirements, indications, standards and related safety notes described in the various chapters of the manual are intended to define a series of behaviours and obligations which must be followed when performing the various activities that constitute the intended use of the machine, aimed at operations that are safe for personnel, equipment and the surrounding environment.
  • Page 19: Machine Management

    (signs or traces of impact) as follows: • With a written note on the Transport Document. • Communicating the damage detected by registered letter to the carrier and to Mecal S.r.l., within 48 hours of receipt of the machine.
  • Page 20: Warranty

    1.10 WARRANTY Mecal S.r.l. guarantees that its machines are free from manufacturing defects for the period of time indicated in the stipulated contractual conditions. The purchaser is only entitled to the replacement of parts recognised as defective: the costs of packaging and transport, as well as any installation, are at the purchaser’s expense.
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  • Page 23: Safety

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2023/06 – Rev.01 Page 21 of 111...
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  • Page 25: General Information

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 2. SAFETY 2.1 GENERAL INFORMATION The Customer must instruct personnel regarding the risks of injury, the safety devices installed on the machine and the general accident prevention rules provided for by European Community directives and by legislation in the country where the machine is installed.
  • Page 26: Machine Certification

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 2.1.1 MACHINE CERTIFICATION The machine is supplied with an EC Declaration of Conformity with the essential safety requirements in accordance with Machinery Directive 2006/42/EC (Annex II A) and Electromagnetic Compatibility Directive 2014/30/EU.
  • Page 27: Intended And Improper Uses

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 2.1.2 INTENDED AND IMPROPER USES The machine has been designed and built to carry out pull-out and breaking load tests on crimped terminals on electrical cables. The machine is able to work with cables that comply with the following limit characteristics:...
  • Page 28: Environmental Operating Conditions

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 2.2 ENVIRONMENTAL OPERATING CONDITIONS The area where the machine is located must be a covered environment equipped with all the safety arrangements deriving from the laws in force in the user country.
  • Page 29: Vibrations

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 2.2.5 VIBRATIONS The machine does not produce vibrations that are dangerous for the health of personnel working CAUTION Excessive vibrations can only be caused by a mechanical failure, which must be immediately reported and eliminated.
  • Page 30: Disposal Of Exhausted Materials

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 The machine is therefore compliant with the Electromagnetic Compatibility Directive CAUTION Any maintenance on electrical equipment carried out in a non-compliant manner, or involving the incorrect replacement of components, may compromise the efficiency of the equipment itself.
  • Page 31: Safety Devices Applied To The Machine

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 2.5 SAFETY DEVICES APPLIED TO THE MACHINE The machine is equipped with the following safety devices: DEVICE FUNCTION Illuminated rocker switch Cuts off electrical power. Protections Separates danger zones. Stop moving parts immediately when the force limit is Electronic protection exceeded.
  • Page 32: Protections

    Wheel guard 2.5.3 ELECTRONIC PROTECTION Function: Stop moving parts immediately when the force limit is exceeded. Features: Mecal's proprietary electronic circuit board has a safety system that intervenes when the maximum load (2000 N) is exceeded, immediately stopping the pulling operation.
  • Page 33: Fuses

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 2.5.4 FUSES Function: Cuts off power in case of overload or short circuit. Features: The fuse is installed inside the fuse holders at the rear of the dynamometer. It intervenes autonomously in the event of an...
  • Page 34: Residual Risks

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 2.7 RESIDUAL RISKS 2.7.1 GENERAL INFORMATION All the areas and the parts at risk were evaluated during the design phase, and thus all the precautions necessary to avoid risks to people and damage to machine components have been taken.
  • Page 35: Plates Present On The Machine

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 2.7.3 PLATES PRESENT ON THE MACHINE There is a plate on the machine for identification. Dynamometer plate CAUTION Removing the monitoring plates from the machine is strictly prohibited. The Manufacturer declines all responsibility for the safety of the machine in the event of non-compliance with this prohibition.
  • Page 36: Warning Plates Present On The Machine

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 2.7.4 WARNING PLATES PRESENT ON THE MACHINE The Manufacturer has placed a series of monitoring plates on the machine, defined in accordance with European legislation regarding the graphic symbols to be used.
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  • Page 39: General Description

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2023/06 – Rev.01 Page 37 of 111...
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  • Page 41 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 3. GENERAL DESCRIPTION The machine has been designed and built to carry out pull-out and breaking load tests on crimped terminals on electrical cables. It can be used for measurements of compatible cables with the...
  • Page 42: Layout

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 3.1 LAYOUT ITEM DESCRIPTION ① Machine body ② Monitor and control buttons ③ Switching on, fuses and power supply ④ Start-up ⑤ Terminal or cable coupling slide ⑥ Pulling system ⑦...
  • Page 43: Technical Information

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 3.2 TECHNICAL FEATURES The following table shows the main technical features of the machine. SMST 2000 GENERAL TECHNICAL FEATURES Minimum applicable force 40 N (9.9 lbf) Maximum measured force 2000 N (449.6 in)
  • Page 44: Description Of Units

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 3.3 DESCRIPTION OF UNITS 3.3.1 MONITOR AND CONTROL BUTTONS A large panel is located on the front and features, on the left the cable pull speed selector, in the centre the display for viewing measurements and on the right the button for resetting the measured value.
  • Page 45: Pulling System

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 3.3.5 PULLING SYSTEM The wheel which pulls the sample cable is equipped with a lever lock mechanism, which allows the grip on the cable to be maintained during pulling. When the maximum pull-out load of 2000 N is exceeded, the pulling system is interrupted to preserve the integrity of the machine and the safety of the operator.
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  • Page 47: Packaging And Transport

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2023/06 – Rev.01 Page 45 of 111...
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  • Page 49: Packaging

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 4. PACKAGING AND TRANSPORT 4.1 PACKAGING Unless otherwise indicated (i.e. sea transport), the packaging does not protect from external weather events such as rain, snow, hail, etc., even when the components are packed and transported in wooden crates.
  • Page 50: Transport

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 4.2 TRANSPORT Depending on the destination, the machine can be shipped in the following ways: • BY SEA → the various parts that make up the machine are enclosed in flat bottomed crates and anchored with tie rods.
  • Page 51: Lifting And Handling

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 4.3 LIFTING AND HANDLING You must know the weight of the machine before performing any handling and/or lifting. CAUTION All handling and/or lifting operations must be carried out by qualified personnel, aware of the standards regarding the lifting and handling of loads, and in full compliance with them.
  • Page 52: Weight Of Packages

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 4.3.1 WEIGHT OF PACKAGES Description Weight Complete machine 14 Kg (31 lb) Page 50 of 111 2023/06 – Rev.01...
  • Page 53 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 2023/06 – Rev.01 Page 51 of 111...
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  • Page 55: Installation

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2023/06 – Rev.01 Page 53 of 111...
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  • Page 57: Machine Installation

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 5. INSTALLATION Before installing the machine: • Remove the protective packaging of the various parts that make up the machine. • Remove any fasteners used for transportation. 5.1 MACHINE INSTALLATION 5.1.1 GENERAL SAFETY PRECAUTIONS The operations described in this paragraph must be performed by authorised personnel.
  • Page 58: Choosing The Site And Verifying Installation Requirements

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 5.1.2 CHOOSING THE SITE AND VERIFYING INSTALLATION REQUIREMENTS The customer MUST prepare: • A sufficiently large room, free from obstacles, equipped according to the safety regulations in force in the user country.
  • Page 59: Connections

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 5.2 CONNECTIONS The machine must have the following connections: • Electrical ① HAZARD Machine power supply connection operations must be carried out solely by specialised personnel and are subject to use of personal protective equipment.
  • Page 60: Connecting To The Electrical Mains

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 5.2.1 CONNECTING TO THE ELECTRICAL MAINS Before making any electrical connections: • Make sure the main switch of the power distribution line is in the OFF (O) position and lock it.
  • Page 61: Checks And Verifications

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 5.3 CHECKS AND VERIFICATIONS Before starting the machine, carry out a series of checks and verifications in order to avoid problems during its operation. CAUTION Before making any movement, make sure that there are no faults in order to avoid damage to the machine.
  • Page 62: Electrical System Checks

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 5.3.2 ELECTRICAL SYSTEM CHECKS Proceed with a general check of the electrical system, in particular: 1. Check that all cables are connected and secured. 2. Check the grounding of the system.
  • Page 63: Universal International Recycling Codes Following Installation

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 5.4 UNIVERSAL INTERNATIONAL RECYCLING CODES FOLLOWING INSTALLATION Following the removal of machine packaging and its installation, remove the packaging from the area surrounding the machine and dispose of it in accordance with the regulations in force. The international recycling codes are indicated below.
  • Page 64 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 Simbol Code Description Wood materials #50 FOR Wood. #51 FOR Cork. #52 - #59 All other wood materials. Textiles #60 TEX Cotton. #61 TEX Jute. #62 - #69 All other textile materials.
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  • Page 67: Use

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2023/06 – Rev.01 Page 65 of 111...
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  • Page 69: General Rocker Switch

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 6. USE 6.1 MAIN ROCKER SWITCH An illuminated rocker switch is located on the rear of the dynamometer. This switch has two positions: • OFF (O) position, where the power supply is interrupted and the light on the switch is therefore off.
  • Page 70: Control Systems

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 6.3 CONTROL SYSTEMS Below is the location of the control systems on the machine. • ① Control panel. • ② Lever switch for starting/stopping pulling. • ③ Lever for pulling system.
  • Page 71: Panel

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 6.3.1 PANEL The panel houses the display to show the pulling result; on the left is the cable pulling speed selector and on the right the button to reset the measured value.
  • Page 72: Switch

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 6.3.2 SWITCH The switch for starting and stopping the pulling wheel is located on the surface of the machine. Drive Description Type: Lever switch. Function: Driving and stopping the pulling wheel.
  • Page 73: Hand Lever

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 6.3.3 HAND LEVER The hand lever that accompanies pull-out is located on the right side of the dynamometer. Drive Description Type: Hand lever. Function: To accompany cable pull-out. 2023/06 – Rev.01...
  • Page 74: Interface Systems

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 6.4 INTERFACE SYSTEMS The rear of the control panel houses the interface connector for exporting the acquired values. Data is obtained with MOD-BUS transmission protocol. Communication parameters Transmission speed 9600 bps...
  • Page 75 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 Serial command execution: Command: request value shown on the display Response: in the example the display shows the value 0.0 RS-232 serial port commands: Command to instrument Response received from instrument...
  • Page 76: Machine Arrangement

    Depending on the version of the dynamometer, it is possible to process cables crimped to terminals or cables crimped together (splice). 6.5.1.1 CABLE LOADING ON SMST 2000 Cables with eyelet terminals The eyelet terminals ① can be inserted into the pin ② on the slide and the cable passed through the open teeth ③...
  • Page 77 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 Cables with open terminals The open terminals ⑩ can be held in place by the teeth ③ of the clamp. The cable must then be passed between the pulling wheel ④ and the clamping sliding block ⑤.
  • Page 78: Cable Loading On Smst 2000 Splice

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 6.5.1.2 CABLE LOADING ON SMST 2000 SPLICE Splice type crimping ⑮ between two cables must be held in place by one of the two cables, positioned between the knurled surface of the gripper support ⑯ and the gripper wheel ⑰.
  • Page 79: Machine Use Procedures

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 6.6 MACHINE USE PROCEDURES 6.6.1 INITIAL CHECKS The operator must check the following before starting the machine: • Make sure that all power sources are properly connected to the respective power supply networks.
  • Page 80: Emergency Stop

    • If the result is positive, return the lever switch to the “STOP" position and continue as described in paragraph 6.5 - Machine arrangement and 6.6 - Machine use procedures. • If the result of the check is negative: contact Mecal S.r.l. technical support and report any malfunctions.
  • Page 81: Switching Off The Machine

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 6.9 SWITCHING OFF THE MACHINE To switch off the machine, the lever switch must be set to the “STOP” position, set the illuminated rocker switch in the OFF (0) position and put the padlockable disconnecting switch on the electrical panel in the OFF (O) position.
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  • Page 83: Dismantling

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2023/06 – Rev.01 Page 81 of 111...
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  • Page 85 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 7. DISMANTLING The following paragraph contains some recommendations and indications to correctly carry out the operations for decommissioning, dismantling and removal of the machine at the end of its operating life.
  • Page 86: Disposal

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 NOTE If difficulty arises in disassembly, demolition and dismantling of the machine or for greater safety, contact the Manufacturer and indicate the cause of the removal and the serial number of the machine.
  • Page 87 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 Device disposal is subject to directive listed below: User information Part of the Operating Instructions Scrupulously store and comply with equipment All instructions contained in this information are general safety precautions which we strongly recommended following.
  • Page 88 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 When disposing of the individual parts of the press due to replacement, we recommend the following CER codes: Iron, Steel CER 170409 Copper, Bronze, Brass CER 170401 Aluminium CER 170402 Plastic material...
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  • Page 91: Maintenance

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2023/06 – Rev.01 Page 89 of 111...
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  • Page 93: General Safety Precautions

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 8. MAINTENANCE 8.1 GENERAL SAFETY PRECAUTIONS Maintenance, troubleshooting and repair operations are only allowed to be performed by authorised personnel. Personnel in charge of machine operation and maintenance must be properly trained and have in- depth knowledge of accident prevention regulations.
  • Page 94: General Hazard Notes

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 8.1.1 GENERAL HAZARD NOTES • High voltages can cause death on contact. Always operate with the utmost caution and according to the accident prevention regulations in force in the country. • There are moving parts on the machine when it is running which can cause serious damage to people.
  • Page 95: General Warnings

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 • Before making connections, carefully inspect all the connections and make sure there are no dirt or defects on the threading. • Before applying pressure to the systems following a repair, verify the correct tightness of connections and joints.
  • Page 96 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 • The lubricants used must have good emulsion stability and be unalterable by ageing. • It is absolutely necessary to continue to use the lubricants used when filling for the first time.
  • Page 97: Qualification Of Maintenance Personnel

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 8.2 QUALIFICATION OF MAINTENANCE PERSONNEL CAUTION The safety manager shall ensure that all the people working on the machine have received all the instructions concerning their task contained in this manual, including the initial installation and commissioning operations.
  • Page 98 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 Machine manager Typical activities: Quality control and maintenance on part handling systems, in particular: • Use and evaluation of diagnostic system results • Use of the machine in its normal operating conditions and restoration of operation after the emergency stop switch has tripped •...
  • Page 99 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 Required qualification: • Complete training as an industrial mechanic, specialising in the technical automated systems sector. • Instruction and training on the machine are ensured by the Manufacturer. Lubrication personnel Typical activities: •...
  • Page 100 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 • Knowledge of measurement and test methods to determine actual machine conditions Required qualification: • Complete training as an industrial mechanic, specialising in the technical sector. Electrical/electronic maintenance personnel Typical activities: •...
  • Page 101: Safety Control Plan

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 8.3 SAFETY CONTROL PLAN CAUTION Electrically or mechanically bridging the circuit breakers on the safety circuits or tampering with them in any way is strictly prohibited. Periodically check the efficiency of the safety systems on the machine.
  • Page 102: Machine Stop Procedure

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 8.4 MACHINE STOP PROCEDURE Before carrying out the maintenance procedures described in the following chapter, the operator must stop and put the machine in maintenance status, following the procedure below: • Set the machine in optimal conditions to be able to resume operation without delays due to abnormal cycle conditions.
  • Page 103: Cleaning

    Make sure that no fasteners have become loose. months Annually Calibrate the dynamometer. WARNING The instrument's calibration certificate is valid for one year. Contact Mecal S.r.l. technical support as indicated in paragraph 1.2 (SUPPORT) to request dynamometer maintenance and calibration. 2023/06 – Rev.01 Page 101 of 111...
  • Page 104 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 MAINTENANCE LOG DATE OPERATOR DESCRIPTION OF INTERVENTION Page 102 of 111 2023/06 – Rev.01...
  • Page 105: Spare Parts

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 8.7 SPARE PARTS No spare parts are available, as the instrument must not be opened by anyone other than Mecal S.r.l. On penalty of forfeiture of the calibration certificate and warranty. technical support.
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  • Page 107 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2023/06 – Rev.01 Page 105 of 111...
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  • Page 109: Attached Documentation

    Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 9. ATTACHED DOCUMENTATION The following documents will be inserted at the end of this manual. ATTACHMENT NR. DESCRIPTION Machine layout and detail of the working height Exploded diagram of the machine Wiring diagram 2023/06 –...
  • Page 110 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 9.1 LAYOUT 9.1.1 SMST 2000 Page 108 of 111 2023/06 – Rev.01...
  • Page 111 Use and Maintenance Manual - EN DYNAMOMETER SMST 2000 9.1.2 SMST 2000 SPLICE 2023/06 – Rev.01 Page 109 of 111...

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