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Operating instructions Transport systems Trolly 35-6 Trolly Y 099-008822-EW501 Observe additional system documents! 11.01.2024...
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+49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted.
For your safety Notes on using these operating instructions For your safety Notes on using these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •...
For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the Activate and release / Tap / Tip user must observe. Switch off machine Release Switch on machine Press and hold Incorrect / Invalid Switch Correct / Valid Turn...
For your safety Safety instructions Safety instructions WARNING Risk of accidents due to non-compliance with the safety instructions! Non-compliance with the safety instructions can be fatal! • Carefully read the safety instructions in this manual! • Observe the accident prevention regulations and any regional regulations! •...
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For your safety Safety instructions WARNING Risk of injury due to improper clothing! During arc welding, radiation, heat and voltage are sources of risk that cannot be avoided. The user has to be equipped with the complete personal protective equipment at all times.
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For your safety Safety instructions CAUTION Smoke and gases! Smoke and gases may lead to shortness of breath and poisoning! The ultraviolet radia- tion of the arc may also convert solvent vapours (chlorinated hydrocarbon) into poiso- nous phosgene. • Ensure sufficient fresh air! •...
For your safety Transport and installation CAUTION Obligations of the operator! The respective national directives and laws must be complied with when operating the machine! • Implementation of national legislation relating to framework directive 89/391/EEC on the int- roduction of measures to encourage improvements in the safety and health of workers at work and associated individual guidelines.
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For your safety Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! • Disconnect all supply lines before transport! Risk of tipping! There is a risk of the machine tipping over and injuring persons or being damaged itself during movement and set up.
(D.01) Documents which also apply 3.3.1 Warranty For information on warranty, maintenance and testing, see the website www.ewm-group.com. 3.3.2 Service documents (spare parts) WARNING No improper repairs and modifications! To prevent injuries and damage to the machine, only competent personnel (authorised service personnel) are allowed to repair or modify the machine.
Intended use Documents which also apply 3.3.3 Part of the complete documentation This document is part of the complete documentation and valid only in combination with all other parts of these instructions! Read and observe the operating instructions for all system components, especially the safety instructions! Figure 3-1 Item...
Machine description – quick overview Front view / side view from the right Machine description – quick overview Front view / side view from the right Figure 4-1 Item Symbol Description Carrying handle Strap Machine support Holder of the wire feeder. Buffer Machine carrier plate To support the welding machine.
Design and function Securing the equipment Design and function Securing the equipment 5.1.1 Welding machine Figure 5-1 Item Symbol Description Machine support Holder of the wire feeder. Hexagon nut Plain washer Allen screw • Remove fastening material from the wire feeder machine support. 099-008822-EW501 11.01.2024...
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Design and function Securing the equipment Figure 5-2 Item Symbol Description Machine support Holder of the wire feeder. Retaining bolt • Remove fastening screws with wire feeder machine support. 099-008822-EW501 11.01.2024...
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Design and function Securing the equipment Figure 5-3 Item Symbol Description Machine carrier plate To support the welding machine. Machine mounting attachment Retaining bolt • Disassemble machine mounting attachment with fastening material from welding machine support. 099-008822-EW501 11.01.2024...
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Design and function Securing the equipment Figure 5-4 Item Symbol Description Machine feet Machine carrier plate To support the welding machine. • Place the machine with its feet in the recesses provided. Figure 5-5 Item Symbol Description Machine support Holder of the wire feeder. Transport bar •...
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Design and function Securing the equipment Figure 5-6 Item Symbol Description Transport bar Allen screw Plain washer Hexagon nut • Mount transport bar with fastening material and wire feeder machine support. • Refit the machine carrier to the attachment points of the transport cart using the previously loosened fastening material.
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Design and function Securing the equipment Figure 5-7 Item Symbol Description Machine carrier plate To support the welding machine. Machine mounting attachment Retaining bolt • Mount the machine mounting attachment with fastening screws on the welding machine support. 099-008822-EW501 11.01.2024...
Design and function Securing the equipment 5.1.2 Wire feed unit Figure 5-8 Item Symbol Description Wire feed unit Machine support Holder of the wire feeder. • Place the wire feeder onto the machine carrier plate. 099-008822-EW501 11.01.2024...
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Design and function Securing the equipment Figure 5-9 Item Symbol Description Strap Wire feed unit • Securely fix the machine using the strap. 099-008822-EW501 11.01.2024...
Design and function Intermediate hose package strain relief Intermediate hose package strain relief Property damage due to strain relief not installed or not installed correctly! The strain relief absorbs tensile forces on cables, plugs and sockets. If strain reliefs are not installed or not installed correctly, the connector plugs or sockets may be damaged.
Design and function Hose package holder Hose package holder The images show an example of the winding of the hose packages. 5.3.1 Winding the welding torch hose package Figure 5-11 Item Symbol Description Cable or hose holders (arranged opposite) Welding torch hose package 099-008822-EW501 11.01.2024...
Design and function Using the transport system Using the transport system CAUTION Improperly fastened machines! Devices, device combinations and accessories that are not properly fastened to trans- port systems may tip over during transport and cause injury. • Use the systems only for transporting the machines specified in > see 3.2 chapter. •...
Design and function Using the transport system 5.4.1 Lifting by crane WARNING Risk of injury when lifting by crane! When lifting the machine by crane, persons may be severely injured by falling machines or mount-on components! • Remove any supply lines and accessories before lifting by crane (e.g. hose package, wire spool, shielding gas cylinder, toolbox, wire feeder, remote control, etc.)! •...
Maintenance, care and disposal Maintenance work, intervals Maintenance, care and disposal Repair and maintenance work may only be performed by qualified authorised personnel; otherwise the right to claim under warranty is void. In all service matters, always consult the dealer who supplied the machine.
Technical data Trolly Y / Trolly 35-6 Technical data Trolly Y / Trolly 35-6 Dimensions (l x b x h) 801 x 626 x 1384 mm 31.5 x 24.6 x 54.5 inch Weight 21 kg 46.3 lb 099-008822-EW501 11.01.2024...
Appendix Searching for a dealer Appendix Searching for a dealer Sales & service partners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-008822-EW501 11.01.2024...
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