Page 1
Operating instructions Transport systems Trolly Y Trolly 35-6 099-008822-EW501 Observe additional system documents! 05.06.2018...
Page 2
+49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment.
6.2.3 Annual test (inspection and testing during operation) ..........24 Disposing of equipment ....................... 25 7 Technical data ............................26 Trolly Y / Trolly 35-6 ........................26 8 Appendix A ............................27 Searching for a dealer ......................... 27 099-008822-EW501 05.06.2018...
For your safety Notes on the use of these operating instructions For your safety Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. •...
For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the Activate and release / Tap / Tip user must observe. Switch off machine Release Switch on machine Press and hold Switch Incorrect / Invalid Turn Numerical value –...
For your safety Part of the complete documentation Part of the complete documentation These operating instructions are part of the complete documentation and valid only in combination with all other parts of these instructions! Read and observe the operating instructions for all system components, especially the safety instructions! The illustration shows a general example of a welding system.
Intended use Applications Intended use WARNING Hazards due to improper usage! The machine has been constructed to the state of the art and any regulations and standards applicable for use in industry and trade. It may only be used for the welding procedures indicated at the rating plate.
Machine description – quick overview Front view / side view from the right Machine description – quick overview Front view / side view from the right Figure 4-1 Item Symbol Description Carrying handle Clamping belt Machine support Holder of the wire feeder. Buffer Machine carrier plate To support the welding machine.
Design and function Transport and installation Design and function Transport and installation WARNING Risk of injury during lifting by crane! When lifting the unit by crane there is a risk of serious injuries due to the units or add- on modules falling down! •...
Design and function Transport and installation 5.1.2 Securing the equipment 5.1.2.1 Welding machine Figure 5-2 Item Symbol Description Machine support Holder of the wire feeder. Hexagon nut Plain washer Allen screw • Remove fastening material from the wire feeder machine support. 099-008822-EW501 05.06.2018...
Page 12
Design and function Transport and installation Figure 5-3 Item Symbol Description Machine support Holder of the wire feeder. Retaining bolt • Remove fastening screws with wire feeder machine support. 099-008822-EW501 05.06.2018...
Page 13
Design and function Transport and installation Figure 5-4 Item Symbol Description Machine carrier plate To support the welding machine. Machine mounting attachment Retaining bolt • Disassemble machine mounting attachment with fastening material from welding machine support. 099-008822-EW501 05.06.2018...
Page 14
Design and function Transport and installation Figure 5-5 Item Symbol Description Machine feet Machine carrier plate To support the welding machine. • Place the machine with its feet in the recesses provided. Figure 5-6 Item Symbol Description Machine support Holder of the wire feeder. Transport bar •...
Page 15
Design and function Transport and installation Figure 5-7 Item Symbol Description Transport bar Allen screw Plain washer Hexagon nut • Mount transport bar with fastening material and wire feeder machine support. 099-008822-EW501 05.06.2018...
Page 16
Design and function Transport and installation Figure 5-8 Item Symbol Description Machine carrier plate To support the welding machine. Machine mounting attachment Retaining bolt • Mount the machine mounting attachment with fastening screws on the welding machine support. 099-008822-EW501 05.06.2018...
Design and function Transport and installation 5.1.2.2 Wire feed unit Figure 5-9 Item Symbol Description Wire feed unit Machine support Holder of the wire feeder. • Place the wire feeder onto the machine carrier plate. 099-008822-EW501 05.06.2018...
Page 18
Design and function Transport and installation Figure 5-10 Item Symbol Description Clamping belt Wire feed unit • Securely fix the machine using the strap. 099-008822-EW501 05.06.2018...
Design and function Transport and installation 5.1.3 Intermediate hose package strain relief Missing or incorrectly fitted strain relief! Connection sockets or connection plugs on the machine, or the intermediate tube package, may be damaged if the strain relief is missing or incorrectly fitted. The strain relief takes the strain from cables, plugs and sockets.
Design and function Transport and installation 5.1.4 Hose package holder The images show an example of the winding of the hose packages. 5.1.4.1 Winding the welding torch hose package Figure 5-12 Item Symbol Description Bracket for cables and hoses (opposite mounting) Welding torch hose package 099-008822-EW501 05.06.2018...
Design and function Using the transport system 5.1.4.2 Winding the intermediate hose package Figure 5-13 Item Symbol Description Intermediate hose package Using the transport system CAUTION Improperly secured equipment! Equipment, equipment combinations and accessories incorrectly fastened onto transport systems can tip over during transport and cause injuries! •...
Page 22
Design and function Using the transport system Figure 5-14 Item Symbol Description Carrying handle Axle • Hold the trolley by the transport handle. • Secure the trolley at the axle with your foot. • Tilt the trolley at an angle of 40° to move it. 099-008822-EW501 05.06.2018...
Maintenance, care and disposal General Maintenance, care and disposal General DANGER Risk of injury due to electrical voltage after switching off! Working on an open machine can lead to fatal injuries! Capacitors are loaded with electrical voltage during operation. Voltage remains present for up to four minutes after the mains plug is removed.
A periodic test according to IEC 60974-4 "Periodic inspection and test" has to be carried out. In addition to the regulations on testing given here, the relevant local laws and regulations must also be observed. For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 099-008822-EW501 05.06.2018...
• Information about returning used equipment or about collections can be obtained from the respective municipal administration office. • In addition to this, returns are also possible throughout Europe via EWM sales partners. 099-008822-EW501 05.06.2018...
Technical data Trolly Y / Trolly 35-6 Technical data Trolly Y / Trolly 35-6 Dimensions (L x W x H) 820 x 640 x 1385 mm 32.3 x 25.2 x 54.5 inch Weight without accessories 21 kg 46.3 lb Standards used...
Appendix A Searching for a dealer Appendix A Searching for a dealer Sales & service parteners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-008822-EW501 05.06.2018...
Need help?
Do you have a question about the Trolly Y and is the answer not in the manual?
Questions and answers