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Summary of Contents for HULTDINS SuperSaw 555S
- Page 1 SuperSaw 555S Installation manual S/N 031-1758 & up...
- Page 2 This publication contains instructions for the installation and maintenance of the SuperSaw 555S grapple saw units. The instructions cover general information, procedures and specifications applicable to this grapple saw. If doubt should arise concerning the validity of the instructions please consult the nearest dealer for more detailed information.
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Page 3: Table Of Contents
Refilling chain lubrication oil ......38 Special tools ............18 Maintenance instructions ........39 Hydraulic diagram SuperSaw 555S / alt. 1 ..19 Regular maintenance .......... 39 Hydraulic diagram SuperSaw 555S / alt. 2 ..20 Daily maintenance ........39 Hydraulic diagram SuperSaw 555S / alt. - Page 4 CONTENTS (This page is reserved for future additions) SuperSaw 555S en_ss555TOC.fm...
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Page 5: Safety Instructions
S AF E T Y I NS T RUC T I ONS Safety instructions General safety • This page describes important safety instructions, which the operator should have a good knowledge of before the equipment is used. • This product should only be used by operators with proper knowledge and training. -
Page 6: Operational Safety
S AFE TY INS TRUCTIONS Operational Safety • Check the unit for damages at the beginning of each shift. • Make sure that the hydraulic pressure in the grapple cylinder is adjusted according to the specifications. If the pressure is too high, the unit will be overloaded, which could cause a structural failure, resulting in injury and/or property damage. -
Page 7: Maintenance Safety
It is not approved to: • Modify the equipment without the consent of HULTDIN SYSTEM AB. • Alter the function of the equipment without the consent of HULTDIN SYSTEM AB. • Use spare parts other than original HULTDINS parts. en011301_sc.fm Safety instructions... -
Page 8: Product Description
P RODUCT DESCRIPTION Product description Main parts, Grapple saw The SuperSaw 555S grapple saw consists basically of a frame, a saw unit and a hydraulic system. The illustration shows the location of the main parts. Fig. 1 Main parts SuperSaw 555S... -
Page 9: Adjustment Valves, Grapple Saw
PRODUCT DES CRIPTION product description Adjustment valves, Grapple saw The SuperSaw 555S grapple saw has the following adjustment valves. The location of the valves shows on the illustration. ill. 2 Adjustment valves 1 Pressure regulating valve for saw chain tension pressure... -
Page 10: Hydraulic Pressure Test Points
P RODUCT DESCRIPTION product description Hydraulic pressure test points The SuperSaw 555S grapple saw has three different hydraulic pressure test points, as shown on the following illustration. ill. 3 Hydraulic pressure test points 1 Test point for saw bar feed out pressure... -
Page 11: Hydraulic Connections
PRODUCT DES CRIPTION product description Hydraulic connections The SuperSaw 555S grapple saw is hydraulically installed with the following three connection ports. The location of the ports shows on the following illustration. ill. 4 Hydraulic connections 1 Saw motor pressure line... -
Page 12: Main Parts Supercut
P RODUCT DESCRIPTION Product description Main parts SuperCut The SuperCut saw unit is made up of the following main parts. ill. 5 Main parts SuperCut 1. Housing 2. Tension device 3. Bar holder 4. Feed out cylinder 5. Lubrication oil pump 6. -
Page 13: Labeling
SuperGrip, SuperGrip II or SuperGrip TL grapples is generally mounted on cranes intended for on road- and off road vehicles. SuperSaw 555S is only intended to be used for timber, pulp- and waste wood systems. SuperSaw 555S must not be used for felling... -
Page 14: Technical Data
TECHNICAL DATA Technical Data SuperSaw 555S - 19cc Dimensions Total weight .404” 165 kg (90cm) 168 kg (100cm) Length ‘A’ 1195 mm (90cm) 1335 mm (100cm) Width ‘B’ 184 mm Height ‘C’ 465 mm Width ‘D’ 148 mm Saw bar .404”... -
Page 15: Rotator Bracket
TECHNICAL DATA Technical Data Rotator bracket Dimensions Total weight incl. hoses 48 kg Length ‘A’ 90 mm Length ‘B’ 192 mm Height ‘C’ 64 mm Rotator hole pattern M16 / 173 mm en011104a_0720335.fm SuperSaw... -
Page 16: Rotator Bracket Hd
TECHNICAL DATA Technical Data Rotator bracket HD Dimensions Total weight incl. hoses 88 kg Length ‘A’ 175 mm Length ‘B’ 149,5 mm Height ‘C’ 170 mm Rotator hole pattern M16 / 173mm M20 / 203mm SuperSaw en011404a_0720336.fm... -
Page 17: Supergrip Tl Mtg. Bracket
TECHNICAL DATA Technical Data SuperGrip TL mtg. bracket Dimensions Total weight incl. hoses 26 kg Length ‘A’ 240 mm en011104a_0720430.fm SuperSaw... -
Page 18: Special Tools
Check valve key The check valve key, P/N 0696011, is required when replacing the check valve for the chain lubrication. It is also used when bleeding the chain tensioning cicuit See ill. ill. 8 Check valve key, P/N 0696011 SuperSaw 555S En011404c_ss555.fm... -
Page 19: Hydraulic Diagram Supersaw 555S / Alt. 1
TECHNICAL DATA Technical data Hydraulic diagram SuperSaw 555S / alt. 1 ill. 9 Hydraulic diagram 1. Tension device 11. Rotator 2. Saw motor manifold 12. Accumulator for saw motor case drain 3. Air tank for saw bar retraction 13. Check valve 4. -
Page 20: Hydraulic Diagram Supersaw 555S / Alt. 2
TECHNICAL DATA Technical data Hydraulic diagram SuperSaw 555S / alt. 2 ill. 10 Hydraulic diagram 1. Tension device 11. Rotator 2. Saw motor manifold 12. Accumulator for saw motor case drain 3. Air tank for saw bar retraction 13. Check valve 4. -
Page 21: Hydraulic Diagram Supersaw 555S / Alt. 3
TECHNICAL DATA Technical data Hydraulic diagram SuperSaw 555S / alt. 3 ill. 11 Hydraulic diagram 1. Tension device 11. Rotator 2. Saw motor manifold 12. Accumulator for saw motor case drain 3. Air tank for saw bar retraction 13. Check valve 4. -
Page 22: Functional Description
F UNCTIONAL DE SCRIP TION Functional description Chain lubrication system SuperCut is equipped with a M06 lubrication pump. The lubrication oil pump supplies oil during the entire feed out process. The lubrication oil pump (1) is a piston pump operated by a cam(3), attached to the saw unit. -
Page 23: Installation
I N S TA L L A T I O N Installation Where to install the grapple saw? SuperSaw 555S should normally be installed with the saw motor on the same side as the piston rod of the grapple cylinder, to achive the best weight balance. -
Page 24: Installing Rotator Bracket
I N S TA L L A T I O N Installation Installing rotator bracket 1. Assemble the manifold (1) to the rotator (2). Tighten the collar screws (3) with the correct torque according to the following chart. Torque Size Torque G1/2”... -
Page 25: Hydraulic Installation
I N S TA L L A T I O N 4. Assemble the grapple saw to the rotator bracket. Torque 130 Nm, M12, 12 pcs. ill. 16 Assemble the grapple saw to the rotator bracket Hydraulic installation 1. Connect the saw motor pressure line to port “1” on the rotator. -
Page 26: Installing Hd Rotator Bracket
I N S TA L L A T I O N Installation Installing HD rotator bracket 1. Assemble the rotator bracket with the grapple. Torque 320 Nm, M16, 6pcs. ill. 18 Assemble the rotator bracket with the grapple 2. Assemble the mtg. plate with the grapple saw. Torque 130 Nm, M12, 14 pcs. -
Page 27: Hydraulic Installation
I N S TA L L A T I O N 4. Install the rotator onto the rotator bracket Tighten the fasteners according to the following chart. Size Torque 320 Nm 620 Nm ill. 21 Install the rotator onto the rotator bracket Hydraulic installation “2”... -
Page 28: Supergrip Tl Installation
I N S TA L L A T I O N Installation SuperGrip TL installation 1. Assemble the mtg. plate with the grapple saw. Torque 130 Nm, M12, 16 pcs. ill. 23 Assemble the mtg. plate with the grapple saw 2. -
Page 29: Hydraulic Installation
I N S TA L L A T I O N Hydraulic installation “G0” 1. Connect the saw motor pressure line to port “X” on the rotator. 2. Connect the saw motor return line to port “G0” on the rotator. 3. -
Page 30: Initial Upstart
Saw motor upstart Important! Fill the saw motor casing with hydraulic oil before starting the motor. Important! The warranty will not be valid if the motor is disassembled. ill. 26 Fill the casing with hydraulic oil before upstart SuperSaw 555S en021506b_ss555.FM... -
Page 31: Adjusting Saw Bar Feed Out Pressure
Increase the pressure by tightening the set screw. • Decrease the pressure by loosening the set screw. For a proper pressure range, refer to Technical Data. 6. Remove the pressure gauge and assemble the saw motor cover. en021506b_ss555.FM SuperSaw 555S... -
Page 32: Adjusting Saw Bar Feed Out
• If the pressure is decreased, the retraction speed will be lower. For a proper pressure range, refer to Technical Data ill. 29 Adjusting saw bar retraction 1 Air-tank 2 Adjustment nippel for air-pressure SuperSaw 555S en021506b_ss555.FM... -
Page 33: Adjusting Chain Tension Pressure
Important! ill. 31 Bleeding the chain tension system Always bleed the system if there is any suspicion of 1 Bleeder valve air having entered the system, e.g. after replacing a 2 Bar holder hose or other component. en021506b_ss555.FM SuperSaw 555S... -
Page 34: Procedures
P ROCEDURE S Procedures Replacing saw chain The first signs of a worn chain are abnormally long saw times and blue smoke emerging from the cut. When replacing the saw chain we recommend the following method. Warning! Before performing any maintenance or service work, lower the attachment to the ground and shut off the engine. -
Page 35: Replacing Saw Bar
PROCEDURES Procedures Replacing saw bar Warning! Before performing any maintenance or service work, lower the attachment to the ground and shut off the engine. Turn off any master shut-offs and do not allow personnel in the cab. Caution! When working on the saw chain always ensure the engine is shut off and wear safety gloves to prevent injuries. -
Page 36: Replacing Bar Holder
P ROCEDURE S Procedures Replacing bar holder When replacing the bar holder, always use the following method. 1. Place the unit steady on the ground with the saw unit facing up (when possible). 2. Remove the saw chain. See Replacing saw chain. 3. -
Page 37: Replacing Drive Sprocket
PROCEDURES Procedures Replacing drive sprocket Warning! A worn or damaged drive sprocket may cause damage or breakage to the saw chain. Warning! Before performing any maintenance or service work, lower the attachment to the ground and shut off the engine. Turn off any master shut-offs and do not allow personnel in the cab. -
Page 38: Refilling Chain Lubrication Oil
P ROCEDURE S Procedures Refilling chain lubrication oil Warning! Before performing any maintenance or service work, lower the attachment to the ground and shut off the engine. Turn off any master shut-offs and do not allow personnel in the cab. Warning! The attachment has sharp edges. -
Page 39: Maintenance Instructions
No damages or cracking have occurred on the unit. • There is no leakage on the unit. • At the beginning of each shift, always start with a sharp saw chain! Tighten any loose items and repair any damages. En011107a_ss555.FM SuperSaw 555S... -
Page 40: Lubrication
170 to 220 cSt at 40°C. NLGI class 1-2. ill. 33 Lubrication points 1. Housing, 1 pcs. 2. Bearing, 1 pcs. The first month of operation Fasteners Tightening of the all fastners should be made once a week during the first month of operation. SuperSaw 555S En011107a_ss555.FM... - Page 41 MAINTENANCE INS TRUCTIONS En011107a_ss555.FM SuperSaw 555S...
- Page 42 Hultdin System AB Skolgatan 12, SE-930 70 MALÅ, Sweden Tel +46 953 418 00, Fax +46 953 418 01 E-mail: sales@hultdins.se 0116-7000247-EN Hultdins Inc. P.O. Box 1205, 22 Morton Ave. East Brantford, Ontario, Canada N3T 5T3 Tel (519) 754-0044, Fax (519) 754-1569...
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