Table of Contents
Advertisement
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for HULTDINS SuperSaw 650S
Summary of Contents for HULTDINS SuperSaw 650S
- Page 1 SuperSaw 650S Installation manual S/N 053-0038 & up...
- Page 2 This publication contains instructions for the installation and maintenance of the SuperSaw 650S grapple saw units. The instructions cover general information, procedures and specifications applicable to this grapple saw. If doubt should arise concerning the validity of the instructions please consult the nearest dealer for more detailed information.
-
Page 3: Table Of Contents
Daily maintenance ........33 Labeling.............. 12 Lubrication ........... 34 Technical Data............13 The first month of operation ......34 SuperSaw 650S - 40cc ........13 Fasteners ............34 Rotator bracket HD ..........14 SuperGrip TL mtg. bracket ........ 15 Special tools ............16 Hydraulic diagram SuperSaw 650S .... -
Page 4: Safety Instructions
S AFE TY INS TRUCTIONS Safety instructions General safety • This page describes important safety instructions, which the operator should have a good knowledge of before the equipment is used. • This product should only be used by operators with proper knowledge and training. •... -
Page 5: Operational Safety
S AF E T Y I NS T RUC T I ONS Operational Safety • Check the unit for damages at the beginning of each shift. • Make sure that the hydraulic pressure in the grapple cylinder is adjusted according to the specifications. -
Page 6: Maintenance Safety
It is not approved to: • Modify the equipment without the consent of HULTDIN SYSTEM AB. • Alter the function of the equipment without the consent of HULTDIN SYSTEM AB. • Use spare parts other than original HULTDINS parts. en011301_sc.fm Safety instructions... -
Page 7: Product Description
PRODUCT DES CRIPTION Product description Main parts, Grapple saw The SuperSaw 650S grapple saw consists basically of a frame, a saw unit and a hydraulic system. The illustration shows the location of the main parts. Fig. 1 Main parts SuperSaw 650S... -
Page 8: Lubrication Oil Tank
Product description Lubrication oil tank The SuperSaw 650S grapple saw can be equipped with two different lubrication oil tanks. One integrated 6,1 litre tank, or an external 26,5 litre tank. The design and placement of the two different tank is shown below. -
Page 9: Adjustment Valves, Grapple Saw
PRODUCT DES CRIPTION product description Adjustment valves, Grapple saw The SuperSaw 650S grapple saw has the following adjustment valves. The location of the valves shows on the illustration. ill. 3 Adjustment valves 1 Pressure regulating valve for saw chain tension pressure 2 Air nipple for saw bar retraction adjustment en011102b_ss650.fm... -
Page 10: Hydraulic Pressure Test Points
P RODUCT DESCRIPTION product description Hydraulic pressure test points The SuperSaw 650S grapple saw has four different hydraulic pressure test points, as shown on the following illustration. ill. 4 Hydraulic pressure test points 1 Test point for saw bar feed out pressure... -
Page 11: Supercut 300
PRODUCT DES CRIPTION Product description SuperCut 300 The SuperCut 300 saw unit is made up of the following main parts. ill. 5 Main parts SuperCut 300 1. Housing with integrated 4-point bearing/gear drive 2. Tension device 3. Bar holder 4. Saw motor 5. -
Page 12: Labeling
SuperGrip, SuperGrip II or SuperGrip TL grapples is generally mounted on cranes intended for on road- and off road vehicles. SuperSaw 650S is only intended to be used for timber, pulp- and waste wood systems. SuperSaw 650S must not be used for felling... -
Page 13: Technical Data
TECHNICAL DATA Technical Data SuperSaw 650S - 40cc Dimensions Total weight w/o lubrication oil tank 257 kg Length ‘A’ 1397 mm Width ‘B’ 234,5 mm Height ‘C’ 511 mm Width ‘D’ 148 mm Saw bar 3/4” 100 cm Hydraulic system... -
Page 14: Rotator Bracket Hd
TECHNICAL DATA Technical Data Rotator bracket HD Dimensions Total weight incl. hoses 101 kg Length ‘A’ 75 mm Length ‘B’ 245,5 mm Height ‘C’ 154 mm Rotator hole pattern M16 / 173 mm M20 / 203 mm SuperSaw en011104a_0726113.fm... -
Page 15: Supergrip Tl Mtg. Bracket
TECHNICAL DATA Technical Data SuperGrip TL mtg. bracket Dimensions Total weight incl. hoses 20 kg Length ‘A’ 236 mm en011104a_0726109.fm SuperSaw... -
Page 16: Special Tools
TECHNICAL DATA Technical data Special tools The following special tools are supplied with the unit and required when servicing the grapple saw. Air pump The air-pump is used when adjusting the saw bar retraction speed. ill. 6 Air-pump, P/N 0138042 Installation tool The installation tool, P/N 0690149, is required when replacing the check valve for the chain tensioning. - Page 17 TECHNICAL DATA Eye bolt The eye bolt, P/N 0108118, makes it easier to in a secure way lift and handle the grapple saw during installation or service. ill. 9 Eye bolt, P/N 0108118 Retraction tool The retraction tool, P/N 0696116, is used to retact the bar holder when replacing the saw chain or bleeding the tension circuit.
-
Page 18: Hydraulic Diagram Supersaw 650S
TECHNICAL DATA Technical data Hydraulic diagram SuperSaw 650S 3(P4) 14(P1) 14(P2) 10(P3) ill. 11 Hydraulic diagram 1. Tension device 11. Check valve 2. Saw motor manifold 12. Pilot valve for chain tensioning 3. Air tank for saw bar retraction 13. Bleed valve for chain tensioning 4. -
Page 19: Functional Description
FUNCTIONAL DES CRIPTION Functional description swivel in the saw motor (6) and finally through the bar holder (7) to the saw bar (8). The purpose of the pressure relief valve (9) is to limit the Chain lubrication system pressure in the lubrication circuit to prevent damages on the sviwel seals in the saw motor. -
Page 20: Installation
I N S TA L L A T I O N Installation Where to install the grapple saw? SuperSaw 651S should normally be installed with the saw motor on the same side as the piston rod of the grapple cylinder, to achive the best weight balance. The grapple saw should be installed with a Min. -
Page 21: Installing Hd Rotator Bracket
I N S TA L L A T I O N Installation Installing HD rotator bracket 1. Assemble the rotator bracket with the grapple. Torque 320 Nm, M16, 8 pcs. ill. 13 Assemble the rotator bracket with the grapple 2. Assemble the mtg. plate with the grapple saw. Torque 78 Nm, M12, 18 pcs. -
Page 22: Hydraulic Installation
I N S TA L L A T I O N 4. Install the rotator onto the rotator bracket Tighten the fasteners according to the following chart. Size Torque 320 Nm 620 Nm ill. 16 Install the rotator onto the rotator bracket Hydraulic installation 1. -
Page 23: Supergrip Tl Installation
I N S TA L L A T I O N Installation SuperGrip TL installation 1. Assemble the mtg. plate with the grapple saw. Torque 130 Nm, M12, 18 pcs. ill. 18 Assemble the mtg. plate with the grapple saw 2. -
Page 24: Hydraulic Installation
I N S TA L L A T I O N Hydraulic installation “G0” 1. Connect the saw motor pressure line to port “X” on the rotator. Retur 2. Connect the saw motor return line to port “G0” on the rotator. 3. -
Page 25: Initial Upstart
Saw motor upstart Important! Fill the saw motor casing with hydraulic oil before starting the motor. Important! The warranty will not be valid if the motor is disassembled. ill. 21 Fill the casing with hydraulic oil before upstart en011406b_ss650.FM SuperSaw 650S... -
Page 26: Adjusting Saw Bar Feed Out Pressure
If the pressure is increased, the retraction speed will be higher. • If the pressure is decreased, the retraction speed will be lower. For a proper pressure range, refer to Technical Data ill. 23 Adjusting saw bar retraction 1 Air-tank 2 Adjustment nippel for air-pressure SuperSaw 650S en011406b_ss650.FM... -
Page 27: Adjusting Chain Tension Pressure
Always bleed the system if there is any suspicion of ill. 25 Bleeding the chain tension system air having entered the system, e.g. after replacing a hose or other component. 1 Bleeder valve 2 Key, P/N 0696011 3 Bar holder 4 Retraction tool, P/N 0696116 en011406b_ss650.FM SuperSaw 650S... -
Page 28: Procedures
P ROCEDURE S Procedures Replacing saw chain The first signs of a worn chain are abnormally long saw times and blue smoke emerging from the cut. When replacing the saw chain we recommend the following method. Warning! Before performing any maintenance or service work, lower the attachment to the ground and shut off the engine. -
Page 29: Replacing Saw Bar
PROCEDURES Procedures Replacing saw bar Warning! Before performing any maintenance or service work, lower the attachment to the ground and shut off the engine. Turn off any master shut-offs and do not allow personnel in the cab. Important! When working on the saw chain always ensure the engine is shut off and wear safety gloves to prevent injuries. -
Page 30: Replacing Bar Holder
P ROCEDURE S Procedures Replacing bar holder When replacing the bar holder, always use the following method. 1. Place the unit steady on the ground with the saw unit facing up (when possible). 2. Remove the saw chain. See Replacing saw chain. 3. -
Page 31: Replacing Drive Sprocket
PROCEDURES Procedures Replacing drive sprocket Warning! A worn or damaged drive sprocket may cause damage or breakage to the saw chain. Warning! Before performing any maintenance or service work, lower the attachment to the ground and shut off the engine. Turn off any master shut-offs and do not allow personnel in the cab. -
Page 32: Refilling Chain Lubrication Oil
P ROCEDURE S Procedures Refilling chain lubrication oil Warning! Before performing any maintenance or service work, lower the attachment to the ground and shut off the engine. Turn off any master shut-offs and do not allow personnel in the cab. Warning! The attachment has sharp edges. -
Page 33: Maintenance Instructions
MAINTENANCE INS TRUCTIONS Maintenance instructions Warning! Before performing any maintenance or service work, lower the attachment to the ground and shut off the engine. Turn off any master shut-offs and do not allow personnel in the cab. Warning! Never touch or stand close to the pressurized cylinders and hydraulic hoses. -
Page 34: Lubrication
MAINTE NANCE INSTRUCTIONS Lubrication The saw unit should be lubricated every 8 to 200 hours of operation depending on the conditions that the unit is working under. The unit has 2 lubrication points as shown here. See ill. 27. Note!Use a mineral oil based grease thickened with, or mixable with a lithium soap. - Page 35 MAINTENANCE INS TRUCTIONS En011107a_ss651.FM SuperSaw 651S...
- Page 36 Hultdin System AB Skolgatan 12, SE-930 70 MALÅ, Sweden Tel +46 953 418 00, Fax +46 953 418 01 E-mail: sales@hultdins.se 0114-7000248-EN Hultdins Inc. P.O. Box 1205, 22 Morton Ave. East Brantford, Ontario, Canada N3T 5T3 Tel (519) 754-0044, Fax (519) 754-1569...
Need help?
Do you have a question about the SuperSaw 650S and is the answer not in the manual?
Questions and answers