Ambient HPS-5T60-DF Installation, Operation And Service Manual
  1. Manuals
  2. Brands
  3. Ambient Manuals
  4. Heat Pump
  5. HPS-5T60-DF
  6. Installation, operation and service manual

Ambient HPS-5T60-DF Installation, Operation And Service Manual

Monobloc air-to-water heat pump
Hide thumbs
Table of Contents

Advertisement

Quick Links

Installation, Operation and Service Manual
Manual Contents
1.
Read Before Proceeding . . . . . . . . . . . . . . . . . 2
2. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Unpacking and Transporting . . . . . . . . . . . . . 5
4. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 6
5. Minimum Clearances . . . . . . . . . . . . . . . . . . . 8
6. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.
Electrical Connections . . . . . . . . . . . . . . . . . 12
8. Hydronic Piping . . . . . . . . . . . . . . . . . . . . . . . 16
9. Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 24
12. Programmable Parameters . . . . . . . . . . . . . 27
13. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 29
14. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . 30
15. Application Guide . . . . . . . . . . . . . . . . . . . . 31
16. How It Works . . . . . . . . . . . . . . . . . . . . . . . . . 47
Model Number: _HPS-5T60-DF______ HPS-5T60______
Date Installed: __________________________________
TO THE INSTALLER:
Affix these instructions adjacent to heat pump
controller inside home.
Provide model number and serial number when
seeking information and support.
TO THE HOMEOWNER:
Retain these instructions for future reference.
Contact installer or technician for all issues and
support.
This unit must only be installed, serviced, or repaired by a qualified installer or service agency. Improper
installation, adjustment, alteration, service or maintenance can cause severe personal injury, death, or
substantial property damage. For assistance or additional information, consult a qualified installer or service
agency. Read these instructions before installing.
112480-01 - 2/24
Monobloc Air-to-Water Heat Pump
For Cold Climate
Page
!
WARNING
Heat Pump
Installation, Operating & Service Manual
9700609
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HPS-5T60-DF and is the answer not in the manual?

Questions and answers

Related Manuals for Ambient HPS-5T60-DF

Summary of Contents for Ambient HPS-5T60-DF

  • Page 1: Table Of Contents

    Heat Pump Installation, Operating & Service Manual Monobloc Air-to-Water Heat Pump For Cold Climate Installation, Operation and Service Manual Manual Contents Page Read Before Proceeding ....2 2.

  • Page 2: Read Before Proceeding

    Heat Pump Installation, Operating & Service Manual Read Before Proceeding Read and understand this document before WARNING proceeding with installation or maintenance. Perform • Carefully read all instructions in literature packet installation in accordance with local and national furnished with heat pump before installation, codes.

  • Page 3: Introduction

    • Retrofit application with existing heating Efficient Energy Transfer source designed for high temperature system. Ambient 5 Ton Hydronic Heat Pump has a high Components Included: efficiency, larger surface area energy exchanger for • 5 Ton Monobloc Air to Water Heat Pump.
  • Page 4 Heat Pump Installation, Operating & Service Manual Introduction (continued) 112480-01 - 2/24...

  • Page 5: Unpacking And Transporting

    Heat Pump Installation, Operating & Service Manual Unpacking and Transporting 1. Upon receiving unit, visually inspect for signs of Unit Storage damage, such as dents and scratches. 1. Store unit upright in a clean and dry area. 2. Any claim for damage or shortage in shipment 2.

  • Page 6: Specifications

    Heat Pump Installation, Operating & Service Manual Specifications Table 4-1: Ambient Heat Pump Performance and Dimensional Data Electrical Ratings Power Fan Motor Compressor Motor MCA* MOP** SCCR*** 240V / 1 / 60 1.6 A 33.5 A 44 A 50 A 5.0 kA...
  • Page 7 Heat Pump Installation, Operating & Service Manual Specifications (continued) 112480-01 - 2/24...

  • Page 8: Minimum Clearances

    Heat Pump Installation, Operating & Service Manual Specifications (continued) Figure 4-3: Dimensions (In.) Minimum Clearances Figure 5-1: Minimum Service Clearances 1. Clearances shown in Figure 5-2 assume no wall extends more than 6 in. above roof top of heat pump. There is no overhead roof and no more than two barrier walls on either side.

  • Page 9: Installation

    Heat Pump Installation, Operating & Service Manual Installation Sizing Heat Pump NOTICE: Before installation, check with local building codes and other guidelines. WARNING 1. Install unit outdoors with sufficient clearance for Installation and Service must be performed airflow into inlet and discharge air openings and only by a qualified installer or service agency.
  • Page 10 30 minutes, boiler will start. to determine capacity and efficiency. 2. Dual fuel control comes standard with 5 Ton Hydronic Heat Pump offering, HPS-5T60-DF. Table 6-2: Altitude Heating Capacity Multiplier 3. Choose a dry indoor location free of moisture and...
  • Page 11 Heat Pump Installation, Operating & Service Manual Installation (continued) Figure 6-4: Dual Fuel Control Wiring Diagram 112480-01 - 2/24...

  • Page 12: Electrical Connections

    Heat Pump Installation, Operating & Service Manual Electrical Connections Thermostat Connections WARNING 1. Remove front cover panel to access external Electrical Shock Hazard. connection terminals on right-hand side. All wiring and grounding must conform to 2. Install a jumper between terminals 3 and 4 requirements of authority having jurisdiction or, in absence of such requirements, to National (Remote Heat) to power heat pump via switching...
  • Page 13 Heat Pump Installation, Operating & Service Manual Electrical Connections (continued) 112480-01 - 2/24...
  • Page 14 (continued) Main Board Input and Output Connections Terminal Name Terminal Number Terminal Definition AD1-1 Inlet Water Temperature AD1-2 Outlet Water Temperature AD1-3 Ambient Temperature AD1-4 Coil Temperature AD1-5 Suction Temperature AD1-6 Antifreeze Temperature AD1-7 Outlet Coil Temperature AD2-8 EVI Inlet Temperature...
  • Page 15 Heat Pump Installation, Operating & Service Manual Electrical Connections (continued) Main Board Input and Output Connections (continued) Terminal Name Terminal Number Terminal Definition JP3-11 4-Way Valve JP3-12 2-Way Valve JP3-13 Crankshaft Heating Belt Output JP3-14 Chassis Heater Output EEV1 Electronic Expansion Valve EEV2 Electronic Expansion Valve of EVI EEV3...

  • Page 16: Hydronic Piping

    Heat Pump Installation, Operating & Service Manual Hydronic Piping General System Piping 13. Protect heating system components with a 30 psi relief valve. WARNING WARNING Failure to install unit with correct piping Burn Hazard. Pressure relief valve discharge configuration could damage unit and may piping must be piped near floor to eliminate resulting in severe personal injury, death potential of severe burns.
  • Page 17 If local code requires autofill, it must draw from a solutions should have a freeze-point temperature pre-mix glycol/water solution in case of a system as low as the minimum ambient temperature for a leak. cold start. NOTICE: Automatic Fill-when utilizing autofill, glycol/ 2.
  • Page 18 NOTICE: This information is provided as a general guideline only and is not intended to cover all possible conditions. It is ultimately installer’s responsibility to ensure that proper freeze protection is provided. Table 8-2: Glycol Concentrations (10% Minimum, 50% Maximum)* Ethylene Glycol% Min Ambient Temp for Operation 23ºF/-5ºC 14ºF/-10ºC 2ºF/-17ºC -13ºF/-25ºC...

  • Page 19: Startup

    Heat Pump Installation, Operating & Service Manual Startup Pre-Startup Inspection 5. Run system pump for 5 minutes and check system pressure. Cycle power to check if fault has WARNING been cleared. A licensed professional must perform startup Field Adjusted Parameters and commissioning of this unit.

  • Page 20: User Interface Features & Function

    Icon will display to indicate mode of operation. “SG Ready” will appear when any of these “Solar Modes” are selected: Low, SG Ready Medium, High or Normal. Ambient Temperature Displays ambient temperature. System Time Displays current time. Run Mode Shows unit operation mode, heating.
  • Page 21 Heat Pump Installation, Operating & Service Manual User Interface Features and Function (continued) 2. Display is password protected. To unlock, press Lock Key icon and enter "22" when prompted. 3. Swipe from right to left from “Home Screen” to access “Status” screen. 4.
  • Page 22 On or Off. On is bright blue and off is grey. 8. Press Temperature Curve icon to view inlet, outlet, tank and ambient temperature. 9. Temperature data is collected and saved every five minutes. 112480-01 - 2/24...
  • Page 23 Heat Pump Installation, Operating & Service Manual User Interface Features and Function (continued) 10. Press Brightness icon to adjust brightness level. 11. Drag or click to adjust screen brightness. 12. Screen has automatic On/Off function, if there is no operation for 30s, screen will enter half-time screen state. 112480-01 - 2/24...

  • Page 24: Troubleshooting

    PP11 Pressure Sensor PP12 High Pressure Sensor Low AT Protection Low ambient temp. Check ambient temp. value. Sensor detects value less No Cooling at Low AT Protection than A30 Electric heater high temp Check electric heater temp. Should be Electric Heater Overheat switch damaged <302°F (150°C).
  • Page 25 Heat Pump Installation, Operating & Service Manual Troubleshooting (continued) Sensors and Components Fault Cause Corrective Action Code Component/Condition Wire controller software Check wire control software number E084 Display and PCB Comm. does not match mainboard mainboard software number. software Hydraulic module and E08C Comm.
  • Page 26 Heat Pump Installation, Operating & Service Manual Troubleshooting (continued) Frequency Conversion Board Fault Cause Corrective Action Code Component/Condition Check and adjust current IPM Module IPM input current is high measurement Check voltage and frequency Compressor driver Out of phase or drive hardware damage conversion board Pre-Charge Failure Circuit protection fault...

  • Page 27: Programmable Parameters

    -4.0-68°F (-20°C~20°C) {Normal/Eco 0- {Normal} / 1- {Eco} {Shutdown Ambient Temp.} -40-50°F (-40.0~10.0°C) {Antifreeze Temp.} A22- 14°F (A22~10°C) {Ambient Temp. of Starting Defrosting} 12.5 -34-113°F (-37~45°C) {Heating Operation Time Before Defrosting} 0~120 min. {Interval Time Between Defrosting Cycles} 10~90 min.
  • Page 28 Heat Pump Installation, Operating & Service Manual Programmable Parameters (continued) Parameter Default No. Parameter Description Parameter Range Code Value {Heating Target Temp.} R10-52°F (R10~R11°C) {Temp. Diff. for Power-on in Heating} 32-50°F (0~10°C) {Temp. Diff. for Standby in Heating} 32-50°F (0~10°C) {Min.

  • Page 29: Maintenance

    Heat Pump Installation, Operating & Service Manual Maintenance WARNING Electrical Shock Hazard. • Disconnect electrical supply before installing or performing maintenance. Lock out all electrical boxes with padlock once power is turned off. • Installation and service must be performed only by a qualified installer or service agency. Improper service or maintenance could result in severe personal injury, death or substantial property damage.

  • Page 30: Service Parts

    Heat Pump Installation, Operating & Service Manual Service Parts Figure 12-1: Service Parts 112480-01 - 2/24...

  • Page 31: Application Guide

    Heat Pump Installation, Operating & Service Manual Service Parts (continued) Number Name Part Number Heat Pump Service Parts Compressor 112286-01 Water Flow Switch 112296-01 High Pressure Switch 112259-01 Low Pressure Switch 112294-01 Electronic Expansion Valve 112283-01 Reactor 112293-01 Inverter Board 112292-01 BP1000-G Main Board 112290-01...
  • Page 32 Residential Heat Pumps do have limitations that are important to consider when choosing a system configuration: As out 1. Heat pumps have limited capacity. The 5 ton Ambient heat pump has a capacity of 60 MBH with an additional Lookin 20 MBH using eBoost for a total of 82 MBH.
  • Page 33 Looking at decision tree below stand alone HHP Systems are limited to low water temperature systems with design conditions of 80 MBH. [Note: Driven by outside ambient conditions] Dual fuel with conventional gas, electric and even oil offer an opportunity to maintain living space comfort and still offer significant on site carbon emissions reduction.
  • Page 34 Heat Pump Installation, Operating & Service Manual Application Guide (continued) LOW TEMPERATURE SINGLE ZONE PIPING LOW TEMPERATURE SINGLE ZONE PIPING Suggested Piping Components: 1. Properly oriented 30 PSI Pressure Relief Valve piped close to floor with unthreaded termination 2. Union isolation valves for future service, flange toward Flat Plate heat exchanger 3.
  • Page 35 Heat Pump Installation, Operating & Service Manual Application Guide (continued) LOW TEMPERATURE SINGLE ZONE FIELD WIRING LOW TEMPERATURE SINGLE ZONE FIELD WIRING Service OUTSIDE Disconnect 240 VAC 50 AMP*** HEAT PUMP POWER To HP 24 VAC Resideo ROOM RA889A T-STAT INTERFACE 240 VAC RELAY...
  • Page 36 Heat Pump Installation, Operating & Service Manual Application Guide (continued) LOW TEMPERATURE MULTI-ZONE WITH PUMPS PIPING LOW TEMPERATURE MULTI-ZONE WITH PUMPS PIPING Suggested Piping Components: 1. Properly oriented 30 PSI Pressure Relief Valve piped close to floor with unthreaded termination 2.
  • Page 37 Heat Pump Installation, Operating & Service Manual Application Guide (continued) LOW TEMPERATURE MULTI-ZONES WITH PUMPS FIELD WIRING LOW TEMPERATURE MULTI-ZONE WITH PUMPS FIELD WIRING OUTSIDE Service Disconnect 240 VAC 50 AMP*** HEAT PUMP POWER ZONE 1 ZONE 2 24 VAC 24 VAC ROOM ROOM...
  • Page 38 Heat Pump Installation, Operating & Service Manual Application Guide (continued) LOW TEMPERATURE MULTI-ZONE WITH VALVES PIPING LOW TEMPERATURE MULTI-ZONE WITH VALVES PIPING Suggested Piping Components: 1. Properly oriented 30 PSI Pressure Relief Valve piped close to floor with unthreaded termination 2.
  • Page 39 Heat Pump Installation, Operating & Service Manual Application Guide (continued) LOW TEMPERATURE MULTI-ZONE WITH VALVES WIRING LOW TEMPERATURE MULTI-ZONE WITH VALVES WIRING OUTSIDE Service Disconnect 240 VAC 50 AMP*** HEAT PUMP POWER ZONE 1 ZONE 2 24 VAC 24 VAC ROOM ROOM T-STAT...
  • Page 40 8. P&T valve with temp probe inserted into tank via cross SOLUTION piped close to floor with unthreaded termination Note 1 9. Flow Check ValveS Provided with HPS-5T60-DF heat pump package: HPS, Hydronic Heat Pump B. 240 VAC pump HP-P C.
  • Page 41 Heat Pump Installation, Operating & Service Manual Application Guide (continued) DUAL FUEL SINGLE ZONE FIELD WIRING DUAL FUEL SINGLE ZONE FIELD WIRING hanger Service Disconnect WARNING Follow all local plumbing and electrical codes. * Only if eBoost is used Low voltage wire ** Follow installation instructions provided with Boiler High voltage wire *** Over Current Protection provided by contractor...
  • Page 42 8. P&T valve with temp probe inserted into tank via cross SOLUTION piped close to floor with unthreaded termination Note 1 9. Flow Check Valves Provided with HPS-5T60-DF heat pump package: HPS, Hydronic Heat Pump B. 240 VAC pump HP-P C.
  • Page 43 Heat Pump Installation, Operating & Service Manual Application Guide (continued) DUAL FUEL MULTI ZONE W/ PUMPS FIELD WIRING DUAL FUEL MULTI ZONE W/ PUMPS FIELD WIRING Service Disconnect WARNING Follow all local plumbing and electrical codes. * Only if eBoost is used Low voltage wire WARNING ** Follow installation instructions provided with Boiler...
  • Page 44 8. P&T valve with temp probe inserted into tank via cross ANTI-FREEZE piped close to floor with unthreaded termination Note 1 SOLUTION 9. Flow Check Valve Provided with HPS-5T60-DF heat pump package: HPS, Hydronic Heat Pump B. 240 VAC pump HP-P C. Flat plate heat exchanger 40 Gal Buffer Tank with eBoost elements E.
  • Page 45 Heat Pump Installation, Operating & Service Manual Application Guide (continued) DUAL FUEL MULTI ZONE W/ VALVES FIELD WIRING DUAL FUEL MULTI ZONE W/ VALVES FIELD WIRING nger Service Disconnect WARNING Follow all local plumbing and electrical codes. * Only if eBoost is used Low voltage wire ** Follow installation instructions provided with Boiler High voltage wire...
  • Page 46 Heat Pump Installation, Operating & Service Manual Application Guide (continued) DUAL FUEL FACTORY WIRING DUAL FUEL FACTORY WIRING 18 G 22 G 112480-01 - 2/24...

  • Page 47: How It Works

    Heat Pump Installation, Operating & Service Manual How It Works DUAL FUEL CONTROL LOGIC DUAL FUEL CONTROL LOGIC 18 G 22 G 112480-01 - 2/24...
  • Page 48 Heat Pump Installation, Operating & Service Manual U.S. Boiler Company, LLC P.O. Box 3020 Lancaster, PA 17604 1-888-432-8887 www.usboiler.net 112480-01 - 2/24...

This manual is also suitable for:

Hps-5t60

Table of Contents