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2024 OPERATOR’S MANUAL Aurora 800 8x8 Aurora 800 HuntMaster 8x8 Aurora 800 R 8x8 This vehicle is not a toy. Never allow anyone under 16 years of age to operate this XTV. Part #: 100-0539 Effective Date 06/2023...
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Read this manual before you operate your ARGO XTV. It contains safe operating instructions and warns the user about potential hazards that can result in personal injury. Warnings are identified in the text by the following symbol: WARNING Warning text warns the user about potential hazards that can result in personal injury or death.
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This manual describes the controls, operation and basic maintenance procedures for all Aurora models of the ARGO from date of printing. Please take the time to read this manual carefully, for your safety and that of others. By following these instructions, you will ensure extended, trouble free operation of your vehicle.
TABLE OF CONTENTS SECTION 1 - Introduction Message from the people who built your ARGO ..........1 Identification Number ..................2 Frame and Serial Number .................. 2 Important Safety Message.................. 3 Replacement Parts, Accessories and Service ............ 4 SECTION 2 - Safety Information Safety Information ....................
South America to the deserts of Saudi Arabia. We are proud to provide you with a vehicle that represents the ultimate in amphibious, all-terrain transportation. Your safety and the safety of all ARGO users is of the greatest concern to us. You will find numerous safety statements in this manual. Please read and follow them carefully.
The engine serial number is located on top of the radiator fan shroud. These numbers are required by the dealer to complete any Warranty process. No warranty will be allowed by ARGO if the VIN or ESN has been tampered with in any way.
GETTING ACQUAINTED WITH YOUR XTV This manual will provide you with a good basic understanding of the features and operation of this XTV. This manual includes important safety information. It provides information about special techniques and skills necessary to ride the XTV. It also includes basic maintenance and inspection procedures.
Emissions Warranty section of this Owner's Manual or visit our website. ARGO WANTS YOU TO BE SATISFIED WITH YOUR NEW XTV. IF YOU DO NOT UNDERSTAND ANY PART OF THIS MANUAL OR ARE NOT SATISFIED WITH THE SERVICE RECEIVED, PLEASE TAKE THE FOLLOWING ACTIONS: Discuss the matter with your dealership service manager.
Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the XTV inspected by an authorized ARGO dealer if it has been involved in any type of accident. •...
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An XTV is NOT a Toy and Can Be Hazardous To Operate • Always follow proper procedures for going down hills and for braking on hills as described in this manual. Check the terrain carefully before you start down any hill.
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An XTV is NOT a Toy and Can Be Hazardous To Operate IMPORTANT MESSAGE TO PARENTS Your child’s safety is very important to ARGO. That is why we urge you to read this message before you let any young rider operate this XTV. Off-road riding can be fun.
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An XTV is NOT a Toy and Can Be Hazardous To Operate ARGO recommends the use of the below safety gear before operation: Clothing and Gear While riding your XTV, you will find it important to dress correctly to prevent personal injury.
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An XTV is NOT a Toy and Can Be Hazardous To Operate First Aid and Survival Prepare for the unexpected. Emergencies and accidents happen and are ever worse when you are not prepared for them. Below is a recommended list of items you should have before every ride: 1.
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FAILURE TO COMPLY WITH THE ABOVE COULD RESULT IN PERSONAL INJURY OR DEATH. CAUTION DO NOT use the ROPS as an attachment point for towing or winching your Argo. Check fastener tightness annually. Inspect for and replace any damaged or worn parts of the ROPS and the seat belts.
Warnings WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this XTV. WHAT CAN HAPPEN If children use XTVs that are not recommended for their age, severe injury or death can result. Even though a child may be within the age group for which an XTV is recommended, he or she may not have the skills, abilities, or judgment needed to operate the XTV safely and may be involved in a serious accident.
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Warnings POTENTIAL HAZARD Operating this XTV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Can seriously affect your judgment. Can cause you to be slow to react. Can affect your balance and perception. Can result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while operating this XTV.
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Warnings POTENTIAL HAZARD Operating this XTV without wearing an approved helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a severe head injury or death in the event of an accident. Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
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Warnings POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN You may lose control, which could result in an accident. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills. Always check the terrain carefully before you start up any hill. Never climb hills with slippery or loose surfaces.
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Warnings POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN You may lose control, which could result in an accident. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward momentum: Apply the brakes.
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Warnings POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN You may lose control, which could result in an accident. HOW TO AVOID THE HAZARD Before operating on unfamiliar terrain, check for obstacles. Never attempt to operate over large obstacles, such as large rocks or fallen trees. When going over obstacles, always follow proper procedures.
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“wind chill factor”. Argo operators should be aware of the wind chill factor. Dress warmly and make sure exposed skin is protected. Pay particular attention that young passengers are properly...
SECTION 4 Description and Identification Identification and Location of Controls Key Switch The key switch will turn electrical circuits “ON” and “OFF”. Rotate the key clockwise to the “ON” position for the circuits to power up. Rotate the key counter- clockwise to turn the circuits “OFF”.
Control Functions Emergency Stop Switch Release the throttle lever. Slide the emergency stop switch to the “OFF” position. Turn ignition key switch to the “OFF” position. Headlights High/Low beam headlights are operated through the hand control switch on the left steering bar.
Control Functions Dual USB Outlet The dual USB outlet on the dash has a 5v / 2.1 amp output. Parking Brake System When in use, the parking brake system keeps the wheels locked in the full braking position. To apply the parking brake system: 1.
Control Functions Hand Brake When compressed, the hand brake will apply pressure to the braking calipers to slow and stop the vehicle. CAUTION Excessive braking can create brake pads to get hot and create excessive heat which may affect braking performance. Shifting Transmission CAUTION DO NOT CHANGE TRANSMISSION GEARS WHILE THE VEHICLE IS MOVING.
Control Functions Instrument Cluster Argo Aurora’s are equipped with an LCD instrument cluster. The LCD cluster displays battery voltage, hour meter, odometer, speedometer, tachometer and fuel level. There are indicator lights for parking brake, low oil pressure, and diagnostic light.
To stop the vehicle, squeeze the hand brake lever located on the left handlebar. The ARGO is a skid steer vehicle. During a turn, the rear of the vehicle swings outward as the vehicle pivots on the front tire on the inside of the turn. To make a right hand turn, the rear of the vehicle skids out to the left.
SECTION 5 Getting to Know Your XTV Getting To Know Your XTV This XTV is for recreation use. This section, riding your XTV, provides general XTV riding instructions for recreational riding. The skills and techniques described in this section, however, are appropriate for all types of riding. Riding your XTV requires special skills acquired through practice over a period of time.
Accessories Genuine ARGO accessories have been specifically designed for and tested on this vehicle. Because ARGO cannot test all other accessories, you are personally responsible for properly selecting, installing, and using non- ARGO accessories. 1. Carefully inspect the accessory to make sure it does not block any lights, reduce ground clearance, or limit steering travel or other controls.
Getting To Know Your XTV Environment The environment that you will operate your XTV in is often harsh and sometimes dangerous if you don’t take proper precautions. Weather You need to consider the weather when you participate in an outdoor activity such as riding an XTV.
Getting To Know Your XTV Turning Your XTV WARNING Always follow proper procedures for turning as described in this Operator’s Manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at speeds too fast for your skills or the conditions. XTV could go out of control causing a collision or overturn.
Getting To Know Your XTV Climbing Uphill WARNING Climbing hills improperly can cause overturns or loss of control. Use proper riding techniques described in this Operator’s Manual. Use extreme caution when riding your XTV on hills. Use this method for riding uphill: 1.
Angle of Operation CAUTION When operating any Argo vehicle on an angle, (up and down inclines or across uneven terrain that causes the vehicle to tilt in any direction) the engine oil level and fuel delivery to the engine is affected. Damage to the engine may occur.
Getting To Know Your XTV Riding Over Rough Terrain WARNING Riding improperly over obstacles could cause loss of control or a collision. Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in the Operator’s Manual.
Getting To Know Your XTV Cold Weather Operation NOTE: Ensure all control levers operate as intended. WARNING For your personal safety, it is important to wear the proper type and amount of cold-weather clothing according to the coldest anticipated temperatures. 1.
Getting To Know Your XTV Braking Practice starting and stopping at slow speeds. Gradually work up to faster starts and stops. 1. Steer straight ahead. Close the throttle completely, remove your finger from the throttle lever. 2. To apply brakes, compress the hand brake lever located on the handlebar. Gradually increase the lever pressure as you feel the brakes slowing your speed.
Amphibious Operation - General WARNING ARGO vehicles may sink if they fill with water. If water starts entering the vehicle, immediately turn on the bilge pump and head to the nearest shore. Be prepared to abandon the vehicle if it appears that the vehicle will fill with water before you reach the shore.
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4. Do not attempt to navigate any body of water with a strong current. Avoid water operation under windy conditions. 5. Do not use the Argo in water when equipped with tracks unless it is also equipped with an outboard motor. The tracks will not propel the vehicle in water.
We do not recommend the use of your Argo on frozen water surfaces because of the danger of breaking through the ice and the risk of exposure in cold water. If you must cross ice-covered bodies of water, take along an able-bodied person to assist if difficulties are encountered.
Loss of seating position could result in loss of control of the vehicle. Be constantly aware of the overall height and width of your Argo vehicle equipped with the ROPS. Watch out for low objects, eg. brush, branches, etc. which could strike the ROPS and cause the vehicle to stop abruptly, rollover, or go out of control.
Make sure all passengers riding in an ARGO equipped with tracks and ice cleats are informed to keep hands, feet and clothing inside the vehicle, well away from the tracks and ice cleats, while the ARGO is in motion. Serious injury or death could result from getting caught by the ice cleats.
WARNING Never use the cargo racks as a towing or trailering point. Your ARGO XTV is equipped with a frame-mounted receiver for a standard 2 inch (5.1 cm) receiver hitch. A standard receiver hitch must be purchased separately. When loading a trailer properly, two items are critical. Gross Trailer Weight (the weight of the trailer PLUS the weight of the cargo) and Trailer Tongue Weight.
Getting To Know Your XTV CAUTION When attaching hold-down straps, care must be taken not to damage the XTV. When transporting the XTV, make sure the parking brake is engaged, the transmission is in forward gear, and the XTV is properly secured. Rear Seats Removal Grasp the inner edge of...
3. Test the operation of the throttle lever by squeezing it to the fully open position and releasing it. The throttle must operate smoothly and return automatically to the fully closed position. Take the vehicle to an ARGO dealer if the throttle requires adjustment.
Operation - Before You Ride WARNING Failure to inspect or maintain the vehicle properly increase the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by the dealer.
If fuel is spilled in, on or around the vehicle, wipe it up immediately. Use clean, fresh, unleaded gasoline in all models of the ARGO. Minimum 87 octane fuel is recommended.
Fuel Stabilizer to treat fuel in the fuel tank and fuel containers. Vented Fuel System - All Models All ARGO models have fuel systems that are vented through a special hose connected to the top of the fuel tank. This vent hose runs along the upper body forward to the engine.
SAE 5W-40. Ambient temperature should determine the correct weight of oil. See the viscosity chart or consult an authorized ARGO dealer for guidance. CAUTION Be sure to use motor oils that do not contain anti-friction modifiers. Passenger car motor oils (often labeled “Energy Conserving”) contain anti-friction additives which...
Remove the fill/vent plug located on the top of the transmission. Fill the transmission with 80W90 Gear Lube or ARGO brand 75W90 Synthetic lube (Part No. 130-104). Fill the transmission until the sight glass is half full. For Oil capacity see Oil Capacity...
Fittings and Fasteners Always check chassis fittings and fasteners to ensure they are tight and secure. Take the XTV to an authorized ARGO dealer or refer to the Service Manual for correct torque specifications. Lights Check the headlight, taillight and brakelight to ensure they are in proper operating condition.
WHAT CAN HAPPEN Loss of control, increasing the risk of an accident or injury. HOW TO AVOID THE HAZARD Read the Operator’s Manual carefully. If there is a control or function you do not understand, contact an authorized ARGO dealer.
SECTION 7 Operation Always wear the following to reduce risk of injury in an accident: • Approved helmet that fits properly. • Eye protection (goggles, helmet face shield or protective eyewear) • Over the ankle boots, gloves, long sleeved shirt or jacket and long pants. An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident.
2. Perform the STARTING PROCEDURE to crank and start engine. 3. If the engine fails to start, repeat steps 1 and 2. If the engine does not start after two priming intervals, contact your ARGO Service Dealer for further assistance.
Operation Selecting And Changing Transmission Gears CAUTION DO NOT CHANGE TRANSMISSION GEARS WHILE THE VEHICLE IS MOVING. To change gears, bring the vehicle to a complete stop, let the engine idle down completely, engage hand brake and move the shift lever to the selected gear. Changing Transmission Gears The “Admiral”...
Release the throttle lever, then squeeze the hand brake lever. Turning The Vehicle The ARGO is a skid steer vehicle. The rear of the vehicle swings outward during a turn. Always take precautions when making turns to avoid contacting foreign objects.
Operation Left Turn To make a left turn, pull back on the left handlebar while at the same time pushing on the right to slow or stop the wheels on the left side of the vehicle. When the turn has been completed, return the handlebar to the center position.
Operation Selecting Forward, Neutral, Reverse, High or Low The ADMIRAL transmission uses dog clutches to engage internal gears. The dog clutch is not synchronized to allow for shifting while the vehicle is in motion. To avoid personal injury, transmission, vehicle or property damage, always bring the vehicle to a complete stop, allow the engine to return to idle, compress and hold the hand brake, then select the appropriate gear function.
WARNING Detailed information on standard workshop and safety procedures and general installation practices is not included here. ARGO assumes no responsibility or liability for PERSONAL INJURY or VEHICLE DAMAGE which results from any procedure performed, including those procedures outlined here. Before performing any...
As an alternative to draining the engine oil from the drain plug you can use a vacuum pump and remove the oil through the dipstick tube. A pump suitable for this is available through your ARGO dealer, Part No. 638-02. Please Dispose Of Waste Oil Properly To Conserve Our Environment 4.
Install the drain plug. Remove the fill/vent plug located on the top of the transmission. Fill the transmission with 80W90 Gear Lube or ARGO brand 75W90 Synthetic lube (Part No. 130-104). Fill the transmission until the sight glass is half full. For Oil capacity see Oil Capacity Chart.
A complete service of the clutch units is required after every 250 hours of operation. To perform this procedure, the clutches must be disassembled. Special tools are required to disassemble the clutch units. We recommend that you return your vehicle to an authorized ARGO dealer to have the clutch units serviced.
Oil, Filter And Lubrication Information Drive Chain Lubrication Lubricate the chains every 10 hours with Aerosol Chain Lube (ARGO Part No. 130-101), or more frequently in dirty or wet conditions. CAUTION Monitor steering brake discs and service brake discs weekly, for any signs of oil contaminated dirt and debris.
Grease with a small amount of a lithium based, NLGI #2 or 3 mineral oil based grease,(ARGO Brand Multi-Purpose Grease Part No. 130-105). Apply every 50 hours of operation, if vehicle has been used in water for extended periods of time or whenever major maintenance is...
Lubricate every 25 hours with a lithium based, NLGI #2 or 3 mineral oil based grease, (ARGO Brand Multi-Purpose Grease Part No. 130-105). Wipe off any excess grease.
The intervals shown on the schedule are based on average operating conditions. Vehicles which are subjected to severe use and wet or dusty conditions will require more frequent servicing. Use only Argo replacement parts to ensure safe operation of the vehicle and to comply with the warranty coverage.
√ Adjust steering plunger pins if √ Inspect and clean air intake required √ Inspect electrical system √ Operational check of all Argo √ Inspect lower body and skid plate Accessories √ Adjust and set tire pressures 100/12 SERVICE CHART 100 HOURS OR ONCE A YEAR SERVICE √...
Maintenance Information NOTE: An annual complete check over of your ARGO vehicle is recommended. This will reduce maintenance costs over the life of your vehicle and ensure it will function properly during use periods. Daily Checklist - Minimum Recommendation Inspect The Following ♦...
If you perform your own maintenance, carefully follow the lubrication and preventable maintenance schedule. If the operator is not comfortable performing maintenance, an Argo dealer can perform regular maintenance and lubrication at the owner’s expense. The troubleshooting chart contains information for locating and correcting mechanical concerns.
Maintenance Information Activating and Charging AGM Batteries Un-activated AGM batteries can be stored for long periods of time as long as they are kept in a cool, dry location and out of direct sunlight. Also the foil sealing strip covering the filler ports should not be removed until the battery is ready to be activated.
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Maintenance Information 4. Check the electrolyte flow. Keep the container in place for 20 minutes or longer until it empties completely. If no air bubbles are coming up from the filler ports, or if container cells haven’t emptied completely after 20 minutes, tap the container and/or battery case a few times to cause the electrolyte to flow into the battery.
Electrical System Fuses The fuses protect the electrical circuits of the vehicle. They are located in a sealed fuse block inside the engine compartment. Return your vehicle to an ARGO dealer for inspection of the electrical circuit if a fuse blows repeatedly.
Maintenance Information Spark Plugs Remove and inspect the spark plugs after every 100 hours of operation. Clean the plugs and reset the gap per specification. Replace the spark plugs if the electrodes are corroded or damaged or if the insulator is cracked.
Drive Belt Adjustment There is no drive belt adjustment with the Instant Torque Drive System (ITDS). Drive belt center to center is fixed. If any clutch performance issues arise, please contact your nearest ARGO dealer. To Remove the Drive Belt CAUTION This procedure requires a specialized tool to spread the driven clutch sheaves.
(42 N-m). NOTE: Drive Belt alignment and tension are pre-set and not adjustable. They are critical for proper operation of the drive system. Return the vehicle to an ARGO dealer if service is required. Clutch Maintenance Disassembly and repair of the driver and driven clutch requires special tools. Return the vehicle to an authorized ARGO dealer if the clutch units need servicing.
Each chain tensioner has a single slider block. Inspect the slider blocks for wear every 10 hours. Have your authorized ARGO dealer replace the blocks when the wear groove, as shown, measures 1/4” (6mm).
1.5 to 3.5 psi (10 to 24 kPa) The maximum operating pressure for all tires is 7.0 psi (48 kPa). A special low pressure tire gauge (ARGO Part No. 619-10) is available from your ARGO dealer. Changing Tire Pressure For Different Terrain Conditions The tire pressure should be adjusted according to differences in terrain.
If the brake fluid is below this level: Hydraulic brake cylinder and fluid level. 1. Add only fresh clean ARGO Brand Brake Fluid - DOT 4 (ARGO Part No.130-108) to the correct level. 2. Replace the cover on each master cylinder, making sure the rubber gaskets are properly seated before tightening.
Inspect the fluid for degradation (discolouration or particles) during normal fluid level inspections. If discolouration has occurred, the brake fluid system should be drained, flushed and refilled with fresh brake fluid. An authorized ARGO dealer will perform these operations for you.
3. Lift the kick panel clear of the driving compartment. With the kick panel removed, both hand brake hydraulic brake calipers are visible. Each caliper has two (2) brake pads. Have an authorized ARGO dealer replace the pads when: •...
Do NOT operate the vehicle with the kick panel removed. Parking Brake Adjustment See your authorized ARGO dealer for any adjustment to your parking brake system. The parking brake system has been factory adjusted to ensure proper braking effectiveness. However, before the vehicle is used for the first time, and after every 25 hours of operation, brake effectiveness must be inspected.
Maintenance Information Coolant Recommendations Check Coolant daily before starting the engine. • Be sure the engine is level. • Check the coolant level only at the overflow reser-voir (A). The cooling system is a closed type. Never open the radiator cap. Doing so may in-duce air into the cooling system and may cause overheating.
Maintenance Information Engine Idle Adjustment WARNING MOVING PARTS CAN CAUSE SEVERE INJURY. KEEP YOUR HANDS CLEAR OF THE MOVING PARTS. Low Idle Speed Adjustment • Disconnect all possible external loads from the engine. • Start the engine and warm it up thoroughly.
2. Battery charge low 2. Recharge battery or replace as necessary. 3. Faulty starter motor 3. Return the vehicle to an authorized ARGO dealer for service Engine turns over but will not start 1. Fuel tank is empty 1. Refill fuel tank 2.
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1. Change pads or adjust brake adjustment cable 2. Leaking caliper or brake lines 2. Return the vehicle to an authorized ARGO dealer for service Severe vibration 1. Engine mounts loose 1. Return the vehicle to an authorized ARGO dealer for service 2.
Start the engine and run it until all fuel in the system is consumed. Add fuel stabilizer (ARGO Part No. 130-107) to the fuel tank and fill with fresh gasoline. Run the engine for a few minutes to allow the treated fuel to reach the carburetor.
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Cleaning And Storage Protect the Electrical System Spray the wiring harnesses and all the electrical connections with a silicone based lubricant (WD40 or equivalent) to prevent corrosion. Carefully inspect the wiring for loose connections, bare wires or corrosion. Repair as necessary.
No riders in the dump box. in the dump box. or death. Carrying cargo when Argo vehicles may sink if they fill with water, Be especially cautious when operating a using the vehicle in resulting in injury or drowning to driver and loaded vehicle (cargo and/or passengers) water.
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All parts and accessories added to this Ve- tions could lead to an accident. hicle should be genuine Argo components designed for use on the Vehicle and should be installed and used according to instruc- tions.
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Potential Hazards HOW TO AVOID POTENTIAL WHAT CAN HAPPEN THE HAZARD Improperly operating Personal injury or vehicle damage Before operating in a new area, check over obstacles. may result. for obstacles. Never attempt to drive over large obstacles such as large rocks or fallen trees.
The warranty is validated upon examination of said parts by ARGO or an authorized ARGO dealer. ARGO reserves the right to inspect such parts at its factory for final determination if warranty should apply. ARGO will repair or replace, at its option (including any related labor charges), any parts that are found to be warrantable in material or workmanship.
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If a warrantable condition appears to exist, the dealer will repair or replace, at ARGO’s option, including any related labor costs, all parts that are found to be warrantable and any other parts which the warrantable part caused to be damaged.
EPA EMISSIONS CONTROL SYSTEM WARRANTY: LIMITED WARRANTIES EMISSION CONTROL SYSTEMS: ARGO warrants to the owner of any 2024 and subsequent model year XTV that the XTV is designed, built and equipped to conform at the time of sale with all applicable...
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Emissions Warranty Coverage: This warranty begins on the date the XTV is delivered to the first purchaser, or the date it is first used as a demonstrator, lease, or company XTV, whichever comes first and continues for the time and mileage listed below: Time 30 months Mileage 2,500 kilometers (1,550 miles) Warranted Parts:...