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ITW Gema EASY 1-S Operating Instructions And Spare Parts List

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Operating Instructions and Spare parts list
EASY 1-S
Powder Coating Equipment
(MS01 / 02)
Please fold out this page when
studying this documentation!
EASY 1-S / EASY 2-S
EASY 1-S / EASY 2-S

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Summary of Contents for ITW Gema EASY 1-S

  • Page 1 Operating Instructions and Spare parts list EASY 1-S Powder Coating Equipment (MS01 / 02) Please fold out this page when studying this documentation! EASY 1-S / EASY 2-S EASY 1-S / EASY 2-S...
  • Page 2 EASY 1-S ELECTROSTATIC POWER MANUAL EQUIPMENT OPERATING ELEMENTS : STIRRER CONTROL ON THE POWDER HOPPER SUPPORT PANEL 1 EasyTronic control unit 2 EasySelect Manual powder gun 3 Pneumatic hose with quick- release connection 4 EasyFlow Injector 5 Distributor head Stirrer start button...

  • Page 3: Table Of Contents

    13.3 EASY 1-S Stirrer Unit ........
  • Page 4 EASY 1-S / EASY 2-S...

  • Page 5: Directions For Use

    9. The grounding of all conductive parts is to be checked at least once a week. 10. When cleaning the powder gun and when replacing nozzles the control unit must be switched off. EASY 1-S / EASY 2-S...

  • Page 6: Technical Data Of The Easy 1-S / Easy 2-S Manual Powder Coating Equipment

    TECHNICAL DATA OF THE EASY 1-S / EASY 2-S MANUAL POWDER COATING EQUIPMENT Type EASY 1-S EASY 2-S Electrical data Input voltage: 90-264V Frequency: 47-440 Hz Connected load: 130 VA 210 VA Rated output voltage (to powder gun): max. 12 V max.

  • Page 7: About These Operating Instructions

    The information about the functioning of the individual system com- ponents - EasyTronic powder gun control, EasySelect manual powder gun or EasyFlow powder injector will be found in the respective accompanying documentation. EASY 1-S / EASY 2-S...

  • Page 8: Easy 1-S / Easy 2-S Electrostatic Powder Manual Equipment

    EASY 1-S / EASY 2-S ELECTROSTATIC POWDER MANUAL EQUIPMENT 2.1 FIELD OF APPLICATION The EASY 1-S / EASY 2-S Electrostatic Powder Manual equipment with the EasySelect Manual powder gun is ideally suited for manual coating of objects in small series.

  • Page 9: Connection Instructions

    7. Connect the black hose for supplementary air to the corresponding output - 1.3 on the rear of the control unit and to the injector. 8. Connect the Mains cable on the socket adapter on socket - 2.1. Figure 1 EASY 1-S / EASY 2-S...

  • Page 10: Description Of Function

    The functioning of the injector is described in the EasyFlow Operating Instructions The arrows in the figure below show the direction of flow Compressed air input -- Motor power supply Figure 2 EASY 1-S / EASY 2-S...

  • Page 11: Easytronic Control Unit

    If a key with an illuminated LED is pressed for longer than 1 second, the function is deactivated. ITW Gema recommends leaving the electrode rinsing air switched on, but can, however, remain switched off with application with very small amounts of powder.

  • Page 12: Preparation For Start Up

    If all tests are positive, the control unit, and the powder gun are ready for operation. If one of the functions is not operating as expected, check this in the "Troubleshooting Guide", on pages 11 and 12. EASY 1-S / EASY 2-S...

  • Page 13: Daily Start Up

    . The LED of the corresponding key illuminates. When using round jet nozzles with air rinsed deflector plates: - Press the key with the corresponding symbol . The LED of the corresponding key illuminates. (continued) EASY 1-S / EASY 2-S...

  • Page 14: C) Powder Coating

    1. Remove the powder hose from the hose connection on the injector 2. Point the powder gun into the booth 3. Blow the hoses through manually with a compressed air gun 4. Replace the powder hose on the hose connection of the injector again. EASY 1-S / EASY 2-S...

  • Page 15: Colour Change

    C) WHEN THE POWDER COATING EQUIPMENT IS NOT USED FOR A NUMBER OF DAYS: 1c Disconnect the Mains plug 2c Clean the coating equipment, see Point 1b 3c Turn off the main compressed air supply EASY 1-S / EASY 2-S...

  • Page 16: Cleaning

    5. Clean the powder gun tube with the spiral brush supplied. 6. Blow the powder gun through with compressed air again. 7. Clean the powder hose. 8. Assemble the powder gun and reconnect. EASY 1-S / EASY 2-S...

  • Page 17: Troubleshooting Guide

    - Control unit is not connected the unit spite of the control unit being to the Mains. switched on. Replace In the equipment: - Bulb burnt out. Replace - Power pack defect (continued) EASY 1-S / EASY 2-S...
  • Page 18 - Reducing valve defect Replace - Solenoid valve defect Replace - Electronic board defect Send in for possible repair – Fuse in Stirrer defect Stirrer does not work Replace – Control unit cable not Plug in plugged in EASY 1-S / EASY 2-S...

  • Page 19: Block Diagrams

    12. BLOCK DIAGRAMS 12.1EASY 1-S PNEUMATIC DIAGRAM EasyTronic Supplementary air Conveying air Electrode rinsing air 3-10 l/min. Injector S1 = Rinsing air unit M1 = Motor throttle E1 = Input unit Figure 4 EASY 1-S / EASY 2-S...

  • Page 20: Wiring Diagram

    12.2 WIRING DIAGRAM Solenoid valve - Fluidizing air Main solenoid valve Solenoid valve - Round jet nozzle Solenoid valve - Flat jet nozzle Supplementary air Conveying air Figure 5 EASY 1-S / EASY 2-S...

  • Page 21: Wiring Diagram For The Stirrer Motor - Easy-S

    POWER SUPPLY 24VDC STIRRER CONTROL BOARD NR. 391646 NR. 388173 DC OUT AC IN bl = blue ws = white sw = black Power supply SPEISUNG rt = red 100-240VAC 50/60Hz br = brown 45VA gegn = green/yellow Issued 01/03...
  • Page 22 NOTES: EASY 1-S / EASY 2-S...

  • Page 23: Spare Parts List

    Type and serial number of your powder coating equipment Order number, quantity, and description of each spare part Example: Type EASY 1-S , Serial No.: XXX XXX Order No.: 201 073, 5 pieces, Fine wire fuse When ordering cable and hose material the length required must be given.

  • Page 24: Easy-S Equipment

    EasySelect Manual Powder Gun - complete see separate Spare PartsList EasyFlow Injector - complete see separate Spare PartsList Mains cable - single (Easy 1-S) On request Mains cable - double (Easy 2-S) On request Grounding cable - complete On request...
  • Page 25 13.2 EASY-S EQUIPMENT 4, 5 Fig. 7 EASY 1-S / EASY 2-S...

  • Page 26: Easy 1-S Stirrer Unit

    13.3 EASY 1-S STIRRER UNIT Cover plate for a second Powder Gun Unit 376925 Cap for Fluidizing air output for the Powder Gun Unit 387976 Spray gun/Hose holder 375705 Metal trolley Solid rubber wheel 260592 Swivel roller - D50 mm...
  • Page 27 13.3 EASY 1-S STIRRER UNIT Figure 8 EASY 1-S / EASY 2-S...

  • Page 28: Powder Hopper

    Sleeve for Cardan joint 206350 Distributor head 379395 O Ring – D = 67*2mm 236403 Gasket for emptying valve 303240 Emptying valve with clamping lever 303194 Grommet 380296 O Ring for the Grommet 231517 * Indicate length required EASY 1-S / EASY 2-S...
  • Page 29 13.4 POWDER HOPPER 23; 24 42; 43 38; 39 Figure 9 EASY 1-S / EASY 2-S...
  • Page 30 On request Fuse - F4A On request Adapter cable for Stirrer connection On request Lear-through On request Gasket for Stirrer motor On request # Verschleißteile * Bitte Länge angeben # Wear parts * Indicate length required EASY 1-S / EASY 2-S...
  • Page 31 13.5 STIRRER MOTOR DRIVE UNIT Figure 10 EASY 1-S / EASY 2-S...

  • Page 32: External Air Input Unit

    13.6 EXTERNAL AIR INPUT UNIT Adapter - 1/4"-1/4" 256 269 Compressed air connection - 1/4"-1/4" 256 277 Air connection adapter - 1/4" for Easy 1-S 237 221 Air connection adapter - 1/4" for Easy 2-S 227 838 Air connection ring - ø 8 mm-1/4"...
  • Page 33 13.6 EXTERNAL AIR INPUT UNIT Easy 1-S Easy 2-S Figure 11 EASY 1-S / EASY 2-S...
  • Page 34 To the best of our knowledge and belief, the information contained in this publication was correct and valid on the date of issue. ITW Gema AG makes no representations or warranties with respect to the contents or use of this publication, and reserves the right to revise this publication and make changes to its content without prior notice.

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