Sicma ZLL/090 Use And Maintenance Manual

Light fixed tiller

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TILLER
TILLER
ZLL
EN
USER AND MAINTENANCE MANUAL
English
Light fixed tiller
TRANSLATED INSTRUCTIONS
903874011~01
/090•110•120•130•140•150
12/2020

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Summary of Contents for Sicma ZLL/090

  • Page 1 TILLER TILLER /090•110•120•130•140•150 USER AND MAINTENANCE MANUAL English Light fixed tiller TRANSLATED INSTRUCTIONS 903874011~01 12/2020...
  • Page 3: Table Of Contents

    CONTENTS INTRODUCTION SOME NOTES REGARDING THE USER MANUAL DECLARATION OF CONFORMITY DELIVERY LETTER TILLER IDENTIFICATION AND MANUAL CODE GENERAL DELIVERY NOTES TILLER COMPOSITION SAFETY LIST OF RESIDUAL RISKS SAFETY PRESCRIPTIONS DEFINITIONS CONVENTIONAL SYMBOLS OPERATOR REQUIREMENTS CLOTHING AND PPE SAFE USE OF THE MACHINE INTENDED USE SAFETY DEVICES 2.10...
  • Page 4 14.1 TABLE OF TIGHTENING TORQUES 14.2 TROUBLESHOOTING 14.3 LUBRICATION INTERVALS SPARE PARTS WARRANTY NOTES ZLL Tiller - 4 -...
  • Page 5: Introduction

    Congratulations on your purchase of the ZLL Tiller The ZLL Tiller is manufactured by SICMA S.p.A, which has been manufacturing agricultural machines for over 40 years. The ZLL Tiller has all safety and quality requisites required for this type of equipment.
  • Page 6: Declaration Of Conformity

    The machine is delivered accompanied by the following Declaration of Conformity. EC DECLARATION OF CONFORMITY The company Sicma s.p.a. - C.da Cerreto, 39 - 66010 Miglianico (Ch) - Italy Tel.: +39 0871 95841 - Fax: +39 0871 950295 e-mail: info@sicma.it - http://www.sicma.it...
  • Page 7: Delivery Letter

    TILLER IDENTIFICATION AND MANUAL CODE TILLER TILLER /090•110•120•130•140•150 For any request for assistance or information regarding the Tiller, contact SICMA USER AND MAINTENANCE MANUAL or its assistance centres, always mentioning the model and serial number, both English reported on the plate.
  • Page 8: General Delivery Notes

    Spare parts or ancillary equipment are sometimes placed in separate containers. TILLER TILLER In the event of damage or missing parts immediately inform SICMA or its local /090•110•120•130•140•150 representatives, the carrier or its insurance agent, providing details and/or USER AND MAINTENANCE MANUAL English photos.
  • Page 9: Tiller Composition

    TILLER COMPOSITION Ref. Description Frame Lower 3-point hitch Upper 3-point hitch Drive shaft extension pipe 3-point hitch mast Rotor Hoes Side skids Drive sump Bonnet Drive shaft hook Document canister ZLL Tiller - 9 -...
  • Page 10: Safety

    SAFETY LIST OF RESIDUAL RISKS Even though SICMA has done everything possible to ensure that the equipment meets the current safety standards as laid down in 2006/42/CE Directive, some residual risks, although reduced, still persist: • CUTTING HAZARD DUE TO CONTACT WITH TOOLS (rotor);...
  • Page 11: Conventional Symbols

    CRITICAL AREA: The critical area is that between the tractor and the equipment (PTO drive shaft area). ZERO ENERGY STATE: The "Zero Energy State" is defined as the state in which the Tiller is to be set before performing any cleaning, lubrication and maintenance operation. The operator must carry out the following to set the Tiller to the "Zero Energy State": •...
  • Page 12: Clothing And Ppe

    WARNING! It is absolutely forbidden to tamper with the equipment for any reason. Any arbitrary modification made to this machine exempts SICMA from any responsibility for damages or injuries caused to operators, third parties and property and will result in invalidation of the warranty.
  • Page 13: Safety Devices

    Ensure therefore that the safety pictograms are in good condition and, if they are damaged, replace them with other original ones by relocating them in their place of origin. Then request the new pictograms from SICMA or from the nearest Dealers, citing the reference codes indicated in the following pages. ZLL Tiller...
  • Page 14 LOCATION OF SAFETY PICTOGRAMS ZLL Tiller - 14 -...
  • Page 15 MEANING OF SAFETY PICTOGRAMS REF. STICKER DESCRIPTION CODE CAUTION Read all instructions and safety rules carefully before using the machine. 4781029 Switch off the engine and remove the Qt. 1 key before carrying out maintenance or repairs. 1000 1000 ROTATING PARTS Danger of injury to 4781011 the feet, keep a safe distance from the Qt.
  • Page 16: Unloading And Unpacking The Tiller

    000-090; 000-100; 000-120; WIDTH INFO 000-130; 000-140; 000-150 Qt. 1 4781008 Oil filling point Qt. 3 DOCUMENT-HOLDER CANISTER Keep the manual inside this canister Qt. 1 UNLOADING AND UNPACKING THE TILLER CRUSHING HAZARD! Qualified staff that have read and understood the safety prescriptions must unload the Tiller from the lorry and handle the Equipment in the work place.
  • Page 17: Tiller Packaged In Wooden Box

    CUTTING HAZARD! In the event that the Tiller arrives wrapped in a protective film, remove it with the aid of a cutter wearing anti-cut gloves; take care not to injure yourself and not damage the Tiller itself. CONTAMINATION HAZARD! Do not dispose of the packaging in the environment, but contact specialist collection agencies.
  • Page 18: Technical Specifications

    TECHNICAL SPECIFICATIONS The table below outlines the technical specifications of the ZLL Tiller. Machine type ZLL/090 ZLL/100 ZLL/110 ZLL/120 ZLL/130 ZLL/140 ZLL/150 Overall width (A) 1025 1125 1225 1325 1425 1525 1625 Working width (B) 1000 1100 1200 1300 1400...
  • Page 19: Start-Up

    START-UP INJURY HAZARD! Only qualified operators who have read and understood the safety instructions can perform the operations described below. Moreover, they must check that there are no persons, animals and properly exposed in the area where the connection is made to the tractor. The operator and any assistants must have PPE (Personal Protection Equipment) available and use it as required.
  • Page 20: Pto Drive Shaft Coupling

    PTO DRIVE SHAFT COUPLING Before installing the PTO drive shaft, the operator must: • Read and understand the manual of the PTO drive shaft and of the tractor; • Check that the number of revs. and the direction of rotation of the tractor PTO correspond to those of the Tiller.
  • Page 21: Check The Stability Of The Tractor-Tiller Complex

    CHECK THE STABILITY OF THE TRACTOR-TILLER COMPLEX. Tiller weight changes the stability of the tractor-Tiller complex, influencing steering and braking capability. Therefore proceed at a moderate speed. In particular, it should be noted that the front axle must always be carrying a load of at least 20% of the weight of the tractor-Tiller unit.
  • Page 22: Adjustments

    Tiller or to the PTO drive shaft. WARNING! SICMA shall not be liable for damage deriving from incorrect modification of the clutch calibration. However, adjustment becomes necessary if the clutch is triggered too frequently, while operating on easily machinable soils, i.e.
  • Page 23: Use

    The Tiller is interchangeable equipment (Machinery Directive art. 1 paragraph b) and to work it must be connected to a tractor; it is from the tractor itself that all its controls are managed. The operator must refer to the tractor user’s manual in order to ensure proper functioning of the Tiller.
  • Page 24: Stops

    Once the work has been completed, the operator must: • Engage the parking brake; • Turn off the engine, remove the start key and keep it; • Disconnect the drive shaft from the tractor PTO and position it on the dedicated support hook;...
  • Page 25: Cleaning

    EMERGENCY STOP The emergency stop procedure should be carried out in the event of a hazard or malfunction and consists of: • Turn off the PTO to stop the Tiller and stop the tractor; • Engage the parking brake; • Turn off the engine, remove the start key and keep it;...
  • Page 26: Check And Replacement Of Oil In The Transmission Assembly

    proper operation of the machine and its service life, and voids the warranty. For all other maintenance, see sec. 14.2 (“Troubleshooting”) or contact the Manufacturer or its After-sales centres. Given the complexity of the equipment, repairs, modifications, non-routine maintenance other than those listed below must NOT take place without consulting the Manufacturer or their support centre.
  • Page 27: Control And Replacement Of The Oil In The Lateral Drive Sump

    • Refit and tighten the filler cap “A”. OIL REPLACEMENT (The first time after the first 50 hours and then every 500 hours) To replace the oil, proceed as follows: • Unscrew the filler/vent cap “A”. • Place a sufficiently large container under the drain cap “B” (approximately 2 litres).
  • Page 28: Greasing

    The use of non-original spare parts exempts SICMA from any responsibility for damage or injuries to operators, third parties and property and causes immediate forfeiture of the warranty.
  • Page 29: Pto Drive Shaft

    REPLACING ALL HOES (When hoe blades are worn out) To replace all hoe blades, proceed as follows: • Prop up the Tiller as described above; • Replace one hoe at a time on one of the two end flanges as described in the previous section, replacing all parts (screws, hoe, washers and nuts) in their original positions;...
  • Page 30: Quick Consultation Tables

    QUICK CONSULTATION TABLES The following pages, state the conditions and hypothesis of intervention for each TIGHTENING TORQUES of the cases stated above, in table form. bolt class 14.1 TABLE OF TIGHTENING TORQUES 10.9 Threading Lb-ft Lb-ft Check the condition and the efficiency of all screws and bolts every day. If necessary, replace them immediately by requesting them from the manufacturer.
  • Page 31: Lubrication Intervals

    14.3 LUBRICATION INTERVALS RECOMMENDED LUBRICANTS AGIP-ENI BLASIA 150 GREASE AGIP GREASE MU EP 2 Ref. INTERVAL IN HOURS DESCRIPTION OF THE INTERVENTION AFTER THE FIRST 50 • Replacing the bevel transmission assembly oil WORKING HOURS • Replacing the lateral casing oil EVERY 8 WORKING HOURS •...
  • Page 32: Spare Parts

    Repairs and replacements of damaged or worn parts must be carried out using original parts, which must be requested from the Dealer or purchased via the website www.sicma.it. Please note that a request for spare parts must be accompanied by the following information: •...
  • Page 33: Notes

    NOTES _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ ZLL Tiller - 33 -...
  • Page 34 ZLL Tiller - 34 -...
  • Page 36 SICMA S.p.A. Contrada Cerreto, 39 66010 MIGLIANICO (CH) - ITALY Tel. +39 087195841 - fax +39 0871950295 www.sicma.it...

This manual is also suitable for:

Zll/110Zll/120Zll/130Zll/140Zll/150

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