CAE 2765 Operating Instructions Manual

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OPERATING INSTRUCTIONS

CAE – 2765 & 2725 Tire Changer

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Page 1 OPERATING INSTRUCTIONS CAE – 2765 & 2725 Tire Changer...
Page 2: Table Of Contents
Contents INTRODUCTION ............................- 3 - General Information......................- 3 - Description........................- 4 - Operation..........................- 6 - Technical Data ........................ - 15 - Scale Drawing ......................... - 16 - INSTALLATION ........................- 17 - Transport & Storage Conditions ..................- 17 - Unpacking the machine ....................
Page 3 - 3 -...
Page 4: Introduction
INTRODUCTION General Information THESE INSTRUCTIONS ARE AN INTEGRAL PART OF THE MACHINE. THEY MUST BE READ AND UNDERSTOOD BY THE USER. NO LIABILITY IS ASSUMED FOR ANY DAMAGES CAUSED BY FAILURE TO FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS. WARNING: Follow the instructions to prevent injury or damage.
Page 5: Description
Description To lock/unlock the horizontal & vertical movement of the assembly Handle with air valve head Hexagonal bar For vertical adjustment of the assembly head Square bar For horizontal adjustment of the assembly head Assembly head To assemble/disassemble tires Assembly tower Can be swiveled backwards Rotary plate To rotate the wheel...
Page 6 Press the pedal down slightly so that the rotary plate moves clockwise. Once the pedal has been pressed down as far as it will go, switch into the faster 2nd gear. Pull the pedal upwards to move the rotary plate anticlockwise.
Page 7: Operation
Operation 1.3.1 Determining the wheel rim cut On some wheel rims, the nut in the middle of the wheel rim is very flat or there is no nut. This type of wheel rim is not authorized for sale in some countries.
Page 8 1.3.2 Tire bead breaker Preparation Check the following points before using the device: - Check oil level, water level and air pressure on the maintenance unit - Check whether the power supply is connected properly. Unscrew the valve insert on the wheel valve and let out all the air. Turn and/or tension the clamping plate into a position which does not allow any components (cylinder, pneumatic fittings, etc.) to be touched by the tire.
Page 9 1.3.3 Clamping the wheels Preparation Check the following points before you mount the wheel: - Dirt and old balancing weights must be removed from the wheel Remove the locking device from the assembly head. Move the assembly head into position as high and as far back as possible and lock it again.
Page 10 Press down on the gear change pedal to clamp the wheel rim and then release your foot. The wheel has been clamped. 1.3.4 Setting up the assembly head If you are predominantly processing large wheels up to 24” or small 8” wheels, it is advisable to adapt the assembly head settings to the wheel rim diameter.
Page 11 1.3.5 Disassembling a tire Turn and/or set the stretched wheel so that the wheel valve is approx. 10 cm in front of the assembly head Press the tire bead down against the opposite side of the assembly head. Then lever the tire over the assembly head using the assembly iron.
Page 12 In order to lever the lower tire bead, lift the tire until it is at the same height as the drop-center of the wheel rim. Then, position the assembly iron between the tire and the assembly head and lift the tire directly under the assembly head. Now lever the tire bead over the wheel rim and commence the rotational motion in the same way as for the upper bead.
Page 13 Check whether the assembly head is in the correct position for the wheel rim. If necessary, set it up as described in the subsection “Setting up the assembly head”. Now place the tire on the wheel rim at an angle so that the assembly head does not touch any parts of the tire when swiveling.
Page 14 When assembling the second bead, follow the exact same procedure as for the first bead. You must also ensure that the tire is positioned correctly in relation to the assembly head. Start the rotational movement of the clamping plate. During the assembly process, ensure that the bead run is correct. Failing to ensure this can cause serious damage to the tire.
Page 15 1.3.7 Inflating tires The maximum tire pressure may not exceed 3.5 bar. All parts of the body should be kept away from the tire. During operation the noise level can reach 85 dB (A), so the operator should take appropriate protective measures. Ensure that the tire has been fully lubricated.
Page 16: Technical Data
Technical Data Outer clamping range (B) 12-22 inches Inner clamping range (B) 14-26 inches Max. entry width (A) 4-13 inches Max. entry diameter (B + tire) 960 mm Max. working range of bead breaker 4-13 inches Max. force of bead breaker 2500 kg Rotary plate torque 1100 Nm...
Page 17: Scale Drawing
Scale Drawing - 17 -...
Page 18: Installation
INSTALLATION It is recommended The machine be installed by an authorized person according to the instructions. The operating instructions (including the log) are an important part of the machine / product. !!!PLEASE STORE CAREFULLY!!! The product must be checked after completion of the installation, handover, if necessary briefing and then regularly in accordance with the applicable regulations and legal provisions in the country of operation by a suitable and approved company or facility.
Page 19: Delivery Contents
Delivery Contents Steel assembly head Plastic contact strip Tire assembly iron Impact anchor Seal kit and membrane for rapid air vent Plastic protector for side bead breakers Manual tire inflator Compressed air maintenance unit - 19 -...
Page 20: Location
Location The machine should be kept away from flammable and explosive materials, as well as from sunlight and intense light. The machine should be placed in a well-ventilated location. The machine must be set up on sufficiently firm ground, if necessary, according to the minimum requirements of the information given in the foundation plan.
Page 21: Fixing
Fixing General and local regulations must be observed. Therefore, these steps should only be carried out by a trained professional. The machine must be set up and fixed on sufficiently firm ground, if necessary, according to the minimum requirements of the information given in the foundation plan. The machine must be fastened at the points provided with suitable or specified fastening material.
Page 22: Hydraulic Connection
Hydraulic Connection Before the system is put into operation or operated for the first time with oil, the following must be observed with regard to the optimal, trouble-free and almost air-free functioning All hydraulic lines must be connected and tightened according to the hydraulic plan and, if applicable according to the hose designation.
Page 23: Completion Of Work
2.9.1. Securing the machine It is recommended that the machine is secured to the floor at the four points provided using M10 anchor screws and the corresponding dowels. Tighten the nuts to the Drill holes, observing Insert the anchor bolts torque specified by the the necessary drill depth Clean out the inside of...
Page 24: Operation
OPERATION Operating Instructions Operating Instructions Company: Date: Place of work: Operation: Tire Servicing Signature: Risks to People and the Environment • Noise danger • Danger of being caught on machine • Danger due to uncontrolled moving parts • Danger from charged dust in the brake system Protective Measures and Rules of Conduct •...
Page 25: Basic Information
Basic Information Independent operation of the machine may only be carried out by persons over the age of 18 who have been trained in the operation of the machine and have demonstrated their ability to do so to the employer. They must be expressly contracted by the employer to operate the machine.
Page 26: Maintenance
MAINTENANCE The user must maintain the machine regularly to ensure safe operation. Repair work may only be carried out by authorised service partners or after customer consultation with the manufacturer. Before maintenance and repair work: The machine must be disconnected from ALL supply networks Pull main switch out of mains plug, if necessary, discharge compressed air from system Appropriate measures must be taken against a restart Work on electrical elements or on the supply line may only be carried out by experts or...
Page 27: Safety Regulations For Oil
Minimum requirement: PROMAT chemicals special compressed air oil Item No.: 4000355209 Cleaning Minimum requirement: Caramba intensive brake cleaner acetone-free Care and protection of metals, painted or powder-coated surfaces Minimum requirement: Petec spray translucent - 500 ml Item No. 73550 Petec wall inlet translucent - 1000 ml Item No. 73510 Petec UBS pistol Item No.
Page 28: Notes
Notes Regardless of the level of dirt, the machine must be maintained, cleaned and serviced at regular intervals. The machine should then be treated with a care product (such as oil or wax spray). Do not use cleaning agents that are harmful to the skin. IF THE ABOVEMENTIONED POINTS ARE NOT FULFILLED, THE WARRANTY CLAIM IS EXCLUDED Maintenance or Service Plan...
Page 29: Troubleshooting / Error Display And Solutions
Troubleshooting / Error Display and Solutions Symptoms Cause Solution Air pressure / hydraulic Increase air pressure / check oil level pressure too low Machine has no / not 2-phase running of motor Check electrical connection enough power V-belt not tightened enough Retighten V-belt Wear of seals and/or bushings Assembly tool has too...
Page 30: Maintenance And Service Instructions
Maintenance and Service Instructions All maintenance and service work should be carried out at least according to the maintenance schedule COMPRESSED AIR MAINTENANCE UNIT (Partial stock if necessary for the activity) SETTING THE WORKING PRESSURE: • Check the working pressure displayed by the manometer (1).
Page 31 V-BELT TENSIONING • The machine contains a motor (1) which drives the worm gear (3) using a V-belt (2). • In order to tension, you must loosen the motor fixing screws. • Next, loosen the counter nut (B) • The V-belt is tensioned by turning the screw (A).
Page 32 CLEANING THE VALVE BLOCK • Separate the air pipes (H) from the valve block (V). • Clean the valve block (V) using compressed air. The valve block may need to be replaced. • Clean the silencers (S). If these are damaged, they must be replaced.
Page 33: Disposal
Disposal • Remove the air and power supply. • Remove all non-metallic substances and store them in accordance with local regulations. • Remove the oil from the machine and store it in accordance with local regulations. • Recycle all metallic substances. The machine contains some substances that can pollute the environment and cause harm to the human body if not handled correctly.
Page 34 - 34 -...
Page 35: Appendix
APPENDIX Pneumatic circuit diagram - 35 -...
Page 36: Electric Circuit Diagram
Electric circuit diagram - 36 -...
Page 37: Hydraulic Circuit Diagram
Hydraulic circuit diagram Not relevant! - 37 -...
Page 38: Warranty Card
Transport damages: Visible defect (visible transport damage, note on freight forwarder delivery note, immediately send copy of the delivery note and photos to CAE) Hidden defect (transport damage is only detected when unpacking the goods, send damage report with pictures to CAE within 24 hours) Place &...
Page 39: Scope Of The Product Warranty
Blemishes that do not affect function. WARRANTY IS NOT VALID, IF THE WARRANTY CARD WAS NOT SENT TO CAE. Damage and malfunctions caused by non-compliance with maintenance and adjustment work (according to operating instructions and/or training), faulty electrical connections (rotating field, rated voltage,...
Page 40: Inspection Log
INSPECTION LOG This inspection manual (including log) is an important part of the operating instructions and product. !!!PLEASE STORE CAREFULLY!!! Check The product must be checked after completion of the installation, handover, if necessary briefing and then regularly in accordance with the applicable regulations and legal provisions in the country of operation by a suitable and approved company or facility.
Page 41: Installation And Handover Log
Installation and Handover Log Site: Device / system: Company: Manufacturer: Street: Type / model: Town: Serial no.: Country: Year of construction: Responsible retailer: The above product has been assembled, checked for function and safety and put into operation. Installation was carried out by: the operator the technical expert...
Page 42: Inspection Plan
Inspection Plan Nameplate Quick reference guide Operating instructions Safety label Operation label Other labels Construction (deformation, cracks) Fixing dowels and stability Condition of concrete flor (cracks) Condition / general condition Condition / cleanliness Condition / care and sealing Condition / liquids Condition / lubrication Condition / aggregate Condition / drive...

This manual is also suitable for:

2725