Related Manuals for VALSTEAM ADCA ADCAPure SAV10
Summary of Contents for VALSTEAM ADCA ADCAPure SAV10
- Page 1 SAV10 SANITARY AIR VENT VALVES INSTALLATION AND MAINTENANCE INSTRUCTIONS VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IMI SAV10.025 E 00.23...
- Page 2 GENERAL INFORMATION • These instructions must be carefully read before performing any work involving VALSTEAM ADCA products. Failure to observe these instructions may result in hazardous situations. • These instructions describe the entire life cycle of the product. Keep them in a location that is accessible to every user and make these instructions available to every new owner of the product.
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Page 3: Table Of Contents
5.2. Start-up procedure 6. OPERATION 7. SHUTDOWN 7.1. Shutdown procedure 8. PARTS LIST 9. MAINTENANCE 9.1. Maintenance procedure 9.2. Replacing the seals and float 9.3. Tightening torques 10. TROUBLESHOOTING 11. DISPOSAL 12. RETURNING PRODUCTS VALSTEAM ADCA IMI SAV10.025 E 00.23... -
Page 4: Safety Information
This includes checking application, material suitability, process medium, pressure and temperature as well as their respective limiting values. VALSTEAM ADCA does not assume any responsibility for damage resulting from inappropriate use of the product, damage caused by external stresses or any other external factors. -
Page 5: Qualification Of Personnel
Unauthorized modifications to the product. If the product is to be used for an application or with a fluid other than the one it was designed for, contact VALSTEAM ADCA. 1.3. Qualification of personnel Handling, installation, operation and maintenance work must be carried out by fully trained and qualified personnel, capable of judging the work which they are assigned to perform and recognizing potentially hazardous situations. -
Page 6: Atex
(body, gaskets, seals). Otherwise, leaks may occur, and hot and/or hazardous fluid can escape. • Do not use the product with mediums other than the ones it was designed for. Check section 1.2 - Intended Use. • Prevent medium contamination. VALSTEAM ADCA IMI SAV10.025 E 00.23... - Page 7 Manual handling (e.g. lifting, carrying, pushing, pulling) of large and/or heavy products may result in personal injury. • Assess the risk associated with the handling task. • Use adequate handling methods and appropriate auxiliary handling equipment. VALSTEAM ADCA IMI SAV10.025 E 00.23...
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Page 8: Product Information
The SAV10 is the standard unit, with a metal-sealed lower seat. As such, when the ball float rests on the lower seat (metal-to-metal contact), some air may be permitted to re- enter the system, either while the system is depressurized or in the case of vacuum. VALSTEAM ADCA IMI SAV10.025 E 00.23... -
Page 9: Certification
The product has been designed in accordance with ASME BPE and EHEDG guidelines. The product surface finishing conditions and non-metallic material approvals such as FDA and USP CL. VI are detailed in the ADCAPure specific inspection certificate. VALSTEAM ADCA IMI SAV10.025 E 00.23... -
Page 10: Product Identification
Assembly of the product is performed in a certified clean room according to ISO 14644- 1 and all its components are ultrasonic cleaned and, when admissible, degreased and passivated. Such operations are performed in accordance with certified procedures and rigorous control. VALSTEAM ADCA IMI SAV10.025 E 00.23... -
Page 11: Transport, Storage And Packaging
• If for any reason the product must be stored for longer periods of time contact VALSTEAM ADCA. The product is end capped and sealed with recyclable thermo shrinkable plastic film inside the clean room where it was assembled to prevent contamination as it leaves the clean environment. -
Page 12: Installation
/ contractions during CIP/SIP. The necessary precautions are recommended during system design. • The pipeline where the product will be installed is designed in such a way that it VALSTEAM ADCA IMI SAV10.025 E 00.23... -
Page 13: Installation Procedure
For this reason, the outlet of the air vent should be directed to a safe place. 5. Use appropriate gaskets on the clamp ferrule connections. Sanitary clamps must respect the system operating limit conditions. VALSTEAM ADCA IMI SAV10.025 E 00.23... -
Page 14: Start-Up
1. Open shut-off valves slowly, until normal operating conditions are achieved. This will prevent sudden surges of pressure that can damage the air vent, namely the ball float. 2. Check for any leaks. 3. Check the product to ensure it is operating correctly. VALSTEAM ADCA IMI SAV10.025 E 00.23... -
Page 15: Operation
4. Make sure the pipeline and air vent are not under pressure and are at a safe temperature. 5. If the valve is to be removed from the pipeline – see section 3 - Transport, storage and packaging. VALSTEAM ADCA IMI SAV10.025 E 00.23... -
Page 16: Parts List
8. PARTS LIST POS. Nº DESIGNATION SPARE PARTS Body Cover Float O-ring O-ring (SAV10D) Gasket Safety clamp VALSTEAM ADCA IMI SAV10.025 E 00.23... -
Page 17: Maintenance
5. Apply suitable anti-sieze lubricant, if admissible, on the thread of the safety clamp. Fit the safety clamp in place, tightening the nut with the recommended torque – see section 9.3 – Tightening torques. 9.3. Tightening torques TORQUE (Nm) POS. Nº DESIGNATION All sizes Body safety clamp VALSTEAM ADCA IMI SAV10.025 E 00.23... -
Page 18: Troubleshooting
Information regarding hazards and precautionary measures to be considered due to contaminating fluids and residues or mechanical damage that may represent a health, safety or environmental risk, must be provided in writing when returning products to VALSTEAM ADCA. VALSTEAM ADCA IMI SAV10.025 E 00.23... - Page 19 VALSTEAM ADCA personnel. • Information regarding any hazards or precautionary measures to be considered must be provided in writing when returning products to VALSTEAM ADCA. • Health and Safety information sheets relating to any substances identified as hazardous or potentially hazardous must be provided outside the packaging.
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