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Summary of Contents for Marathon ECM-A
- Page 1 ECM-A DRAWER MACHINE OPERATING MANUAL info@marathonhardware.com • 800.840.1228 • www.marathonhardware.com...
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Page 2: Table Of Contents
Table of Contents 1. GENERAL CHARACTERISTICS OF THE SUPPLY 1.1 General Information 1.2 Machine Identifi cation 1.3 Important Safety Instructions 2. SAFETY INSTRUCTIONS 2.1. Regulations 2.2. General Safety Instructions 2.3. Representation of Safety Symbols 2.4. Obligations of the User 2.5. Danger Areas 2.6. - Page 3 EU Declaration of Conformity Manufacturer We herewith declare that the product defi ned below complies with the appropriate basic requirements regarding safety and health and relevant provisions of the relevant EU Directives by design, type and the versions which are brought into circulation by us.
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Page 4: General Characteristics Of The Supply
1. GENERAL CHARACTERISTICS OF THE SUPPLY 1.1. General Information The descriptions and illustrations contained in this manual are not binding. FENJU S.L. reserves the right to make any technical modifi cations it deems necessary at any time to improve the performance of the machine, or due to industrial requirements. -
Page 5: Machine Identifi Cation
1.2. Machine Identifi cation A riveted metal plate can be found at one side providing the following information: A. Company name B. Operating areas C. Company address For further information and technical support please do not hesitate to contact us. 1.3. -
Page 6: Safety Instructions
Clean the machine regularly. Do not leave the machine unattended when it is in operation. Do not allow unauthorized persons to approach the machine during operation. If the user discovers that a function is not working properly then they should ... -
Page 7: Representation Of Safety Symbols
of any guards and necessary personal protective equipment as protection for eyes and ears. Faulty or disassembled safety and protection equipment can lead to dangerous situations. Check all the safety and protection instructions. The machine may only be used for the purpose for which it is intended. ... -
Page 8: Danger Areas
The operator must ensure that only persons with the appropriate technical qualifi cations work on the machine. Ensure proper use of the machine, tools and speed are adequate as described in this manual. 2.5. Danger Areas Be particularly careful when working on these selected areas of the machine: “A”... -
Page 9: Technical Personnel
Obligations of the operator: Be aware of the basic workplace safety information and accident prevention regulations. Eliminate any faults that could impair safety immediately. Comply with the general, national regulations pertaining to accident prevention. Ensure only trained personnel get close to the danger area. -
Page 10: Warning Symbol
2.7. Warning Symbol Danger area! Indicates an immediate high risk and requires special attention! Indicates risk for operator and technical personnel. This hazard can cause extremely serious injuries anywhere on the body, or even death. 3. INTENDED USE 3.1. Tasks Model AUTOMÁTICA has been designed to square and crimp several items in order to form drawers for all types of furniture. -
Page 11: Limits
WARNING: Any mechanical, electrical, electronic or pneumatic modifi cation to extend defi ned limits or to give the machine an application other than that which has been originally designed by manufacturer, is not allowed. 3.2. Limits AUTOMÁTICA model: Do not exceed the following limits: Minimum drawer length: 250 mm ... -
Page 12: Technical Data
4. TECHNICAL DATA Air pressure: 6 kg/cm Air consumption per cycle: 10 L Approximate weight: 297 kg Note: Measures do not include bench / workbench. Standard machine shall be assembled on a workbench. 4.1. Taking Delivery of the Machine The machine is supplied in wooden packaging. Forklifts and/or pallet trucks can be used to manipulate packaging. -
Page 13: Disposing Of Equipment
5. DISPOSING OF EQUIPMENT The disposal of the machine and the used parts is the customer’s responsibility and must take place in accordance with local regulations. Materials in the AUTOMÁTICA machine are: steel, aluminum, brass and various plastics. This machine is to be placed for disposal or recycling in the waste separation systems provided for this purpose. -
Page 14: Transport Inside Customer's Location
6.2. Transport inside Customer’s Location Manufacturer accepts no liability for damage or any kind arising from transport at customer’s location. Ensure parcel is set and transported in a horizontal position and safety regulations are observed. Machine shall remain in its original packaging until arriving at its fi nal destination. -
Page 15: Installation
7. INSTALLATION Only instructed persons authorized by the supplier shall install and start-up the machine. Invoicing companies will be considered the supplier for these eff ects. Depending on where the machine will be used, installation must also observe national regulations. Please consider weight of the machine while unpacking. - Page 16 Ensure fastening to workbench is stable and solid. Workbench will be provided by user. As the workbench must support not only the machine but also other pieces, make sure it is an appropriate and robust structure and larger than the machine. Use the indicated holes at the bottom to fi...
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Page 17: Pneumatic Installation
HEIGHT ADJUSTER HEIGHT ADJUSTER 7.1. Pneumatic Installation Only an authorized operator is allowed to proceed with pneumatic installation. National regulations of the country where the machine is installed must be observed. Use 8 mm inner diameter fl exible rubber which supports at least 16 kg pressure to plug metal connector located at the right side of the machine, above general pneumatic shut-off... -
Page 18: Recommedations
Quick coupling connections or similar systems should not be used to connect the machine to the pneumatic net. Valve fi xed connections should be used in order to isolate the machine from the general factory network. A working pressure of 6-7 kg/cm² is applied. Lower pressure can lead to crimp issues under certain circumstances (for example, wood covered with hard surfaces). -
Page 19: Machine Control Panel
PS-1 7.3. Machine Control Panel a) PM. Cycle start buttons. Both shall remain pressed during the whole cycle. They shall be pressed simultaneously with a maximum diff erence of 0.5 sec. Release at least one button to interrupt working cycle. These buttons are protected to avoid accidental presses. - Page 20 Risk of fi ngers or hands being crushed by accessible moving machine parts. Never introduce hand between fi xed and moving parts. Place moving element of the machine to a distance that allows introducing back and bottom sides of the drawer, activate control (6) and insert it on the slot stop (2) that corresponds to this measure.
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Page 21: Drawer Height Adjustment
Upper locks have been designed to be fi xed to the standard drawer sizes in order to facilitate operator’s work and speed up production. Lower locks have been designed to be fi xed to less common positions or any other specifi c distance. Once moving parts have been properly adjusted and after lever has been inserted to the slot stop, lock it by pressing button 1. -
Page 22: Drawer Bottom Adjustment
7.4.1.3. Drawer Bottom Adjustment Assemble drawer hardware and then fi nd two stops (19) which allow positioning the back of the drawer. Please note the arrow on a metric ruler (20) to better select the measure. By loosening the screws (21) stop can be moved to adapt to diff... -
Page 23: Punch Adjustment
7.4.1.4. Punch Adjustment The punches are independent and can be slid along a mechanized profi le. Thanks to this, the operator can adjust punches in an easy and precise way. Furthermore, it opens the possibility to work with diff erent kind of drawers and clipping positions. -
Page 24: Emergency Stop And Restart Of The Machine
process of the machine is fi nished, release the buttons so that the punches return to their resting state. Fully assembled drawer shall be released. Two-hand regulation has been observed. Keep the buttons pressed during the whole working cycle of the machine; the machine clamps, assembles and crimps the drawer. -
Page 25: Model Infinity Adjustment
Emergency stop should not be used such as regular stop. Emergency stop can only be used in case of dangerous situations, certain adjustments or when isolating the machine from the pneumatic net of the facility. In order to make a regular stop just release one of the push buttons pressed at the beginning of the cycle and machine work cycle will stop. -
Page 26: Model M-Series Adjustment
7.7. Model M-Series Adjustment Model M-SERIE contains a specially desinged punch. It is only available for this model and not compatible with other models. Clipping is adjusted with pressure as bending depth can be adjusted by using M-SERIES fl anges. 7.8. -
Page 27: Safety System
TO PREVENT UNEXPECTED MOVEMENTS, ENSURE SLIDE VALVE IS CLOSED ONCE TASKS ARE DONE. Press emergency stop button to isolate machine from pneumatic system. Do not put your hand between any moving part of the machine. Do not make any adjustment while machine is running. Do not leave unattended objects on the workstation to avoid risk of tripping or falling. -
Page 28: Time Delay Valve
In order to restart normal activity, emergency button should be released. On the left side of the machine there is a valve to isolate pneumatic pressure from facility net. Turn it clockwise to isolate the machine. Turn it to the left to activate the pneumatic connection and to restart the machine. -
Page 29: Stopper
9.2. Stopper Thanks to the stopper punches do not lower deeper than necessary which can lead to undesired holes or breaking the wood. It also prevents the punches from turning when producing drawers with small bottoms. STOPPER 10. MAINTENANCE Disconnect the machine from the pneumatic net before any maintenance activity. - Page 30 Carry out prescribed setting, maintenance and inspection work in a timely manner. Check the machine once a day or before each working shift: a. Check the function of safety and protection equipment. Verify they work properly. Check the emergency button remains locked after pressing it. b.
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Page 31: Grease The Skids
Do not work on the machine if any of the described situations is observed. Using the machine under these circumstances involves serious risk for the operator. Contact authorized personnel to fi x and repair all the issues Do not confuse maintenance and repairing tasks. Only professionally qualifi... -
Page 32: Head Retreat Adjustment
Never operate the machine if the protective guards are not installed as they protect not only the cylinders but also prevent from reaching the dangerous part. Risk of hands being crushed while machine is in use. FORWARDS CONTROLLER BACKWARDS CONTROLLER Adjust movement speed by using feed controller so both elements act simultaneously. -
Page 33: Inspection
HEAD SIDE HEAD CYLINDERS CYLINDERS CYLINDERS (INFINITY) (M-SERIES) 11. INSPECTION 12. APPENDIX info@marathonhardware.com • 800.840.1228 • www.marathonhardware.com... - Page 34 APPENDIX I. INFORMATIVE LABEL. PLACE IT ON THE MACHINE PACKAGING. Use forklift or pallet truck to transport the machine inside the packaging. Do not use lifting cranes or lifting systems that suspend the machine (inside the packaging) by means of cables, chains, ropes, straps... Take all feasible measures to minimize dangerous situations during transportation (inside the packaging), since there is a risk of crushing, cuts and torso injuries.
- Page 35 APPENDIX III. CONTROLLER SIGNS EMERGENCY CONTROLLER SELECTOR SWITCH TWO-HAND CONTROLLER ON/OFF BUTTON APPENDIX IV. SPARE PARTS AND ACCESORIES Please fi nd below a list of spare parts which may be necessary for normal use of the machine. Be aware some spare parts or accessories must be installed by instructed personnel.
- Page 36 APPENDIX V. TWO-HAND CONTROLLER Two-hand controller is a pneumatic AND module. P1 and P2 inputs must be pressed simultaneously with a maximum time delay of 0.5 seconds so that a pressure signal can be triggered at output A. This is done via two 3/2 valves with pushbutton.
- Page 37 APPENDIX VI. SOFT START VALVE A soft start valve is installed. Safety function as it maintains sequence correctly Opening the main air circulation at 50% of inlet pressure value Soft start valves prevent abrupt movements of pneumatic elements. Pneumatic input is enough to start the gradual increase of pressure provided to the system.
- Page 38 info@marathonhardware.com 800.840.1228 marathonhardware.com info@marathonhardware.com • 800.840.1228 • www.marathonhardware.com...
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