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Marathon ECM-B Operating Manual

Drawer machine
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ECM-B
DRAWER MACHINE
OPERATING MANUAL

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Summary of Contents for Marathon ECM-B

  • Page 1 ECM-B DRAWER MACHINE OPERATING MANUAL...

  • Page 2: Table Of Contents

    Table of Contents 1. GENERAL CHARACTERISTICS OF THE SUPPLY 1.1 General Information 1.2 Machine Identifi cation 1.3 Important Safety Instructions 2. SAFETY INSTRUCTIONS 2.1. Regulations 2.2. General Safety Instructions 2.3. Representation of Safety Symbols 2.4. Obligations of the User 2.5. Danger Areas 2.6.
  • Page 3 EU Declaration of Conformity Manufacturer We herewith declare that the product defi ned below complies with the appropriate basic requirements regarding safety and health and relevant provisions of the relevant EU Directives by design, type and the versions which are brought into circulation by us.

  • Page 4: General Characteristics Of The Supply

    1. GENERAL CHARACTERISTICS OF THE SUPPLY 1.1. General Information The descriptions and illustrations contained in this manual are not binding. FENJU S.L. reserves the right to make any technical modifi cations it deems necessary at any time to improve the performance of the machine, or due to industrial requirements.

  • Page 5: Machine Identifi Cation

    1.2. Machine Identifi cation A riveted metal plate can be found at one side providing the following information: A. Company name B. Operating areas C. Company address For further information and technical support please do not hesitate to contact us. 1.3.

  • Page 6: Safety Instructions

    Do not leave the machine unattended when it is in operation.  Do not allow unauthorized persons to approach the machine during operation.  If the user discovers that a function is not working properly then they should  report this fault to the personnel assigned to maintenance tasks. Before starting the machine, check that there are no foreign objects in ...

  • Page 7: Representation Of Safety Symbols

    eyes and ears. Faulty or disassembled safety and protection equipment can lead to   dangerous situations. Check all the safety and protection instructions.   The machine may only be used for the purpose for which it is intended. ...

  • Page 8: Danger Areas

    The operator must ensure that only persons with the appropriate technical   qualifi cations work on the machine. Ensure proper use of the machine, tools and speed are adequate as described   in this manual. 2.5. Danger Areas Be particularly careful when working on these selected areas of the machine: “A”...

  • Page 9: Technical Personnel

    Obligations of the operator: Be aware of the basic workplace safety information and accident   prevention regulations. Eliminate any faults that could impair safety immediately.   Comply with the general, national regulations pertaining to   accident prevention. Ensure only trained personnel get close to the danger area.

  • Page 10: Warning Symbol

    2.7. Warning Symbol Danger area! Indicates an immediate high risk and requires special attention! Indicates risk for operator and technical personnel. This hazard can cause extremely serious injuries anywhere on the body, or even death. 3. INTENDED USE 3.1. Tasks Model BÁSICA has been designed to manually square and crimp several items in order to form drawers for all types of furniture.

  • Page 11: Limits

    WARNING: Any mechanical, electrical, electronic or pneumatic modifi cation to extend defi ned limits or to give the machine an application other than that which has been originally designed by manufacturer, is not allowed. 3.2. Limits BÁSICA model: Do not exceed the following limits: Minimum drawer length: 250 mm ...

  • Page 12: Technical Data

    4. TECHNICAL DATA Air pressure: 6 kg/cm Air consumption per cycle: 10 L Approximate weight: 130 kg Note: Measures do not include bench / workbench. Standard machine shall be assembled on a workbench. 4.1. Taking Delivery of the Machine The machine is supplied in wooden packaging. Forklifts and/or pallet trucks can be used to manipulate packaging.

  • Page 13: Transport, Packaging And Storage

    6. TRANSPORT, PACKAGING AND STORAGE 6.1. Transport to Customer’s Location The machine is delivered. The machines destined for export are properly packed. The delivery conditions are EXW (Ex Works). FENJU, S.L. accepts no liability for damage arising from transport from our facilities to customer’s facilities even when the shipping has been arranged by FENJU, S.L.

  • Page 14: Transport Inside Customer's Location

    6.2. Transport inside Customer’s Location Manufacturer accepts no liability for damage or any kind arising from transport at customer’s location. Ensure parcel is set and transported in a horizontal position and safety regulations are observed. Machine shall remain in its original packaging until arriving at its fi nal destination.

  • Page 15: Installation

    7. INSTALLATION Only instructed persons authorized by the supplier shall install and start-up the machine. Invoicing companies will be considered the supplier for these eff ects. Depending on where the machine will be used, installation must also observe national regulations. Please consider weight of the machine while unpacking.
  • Page 16 Ensure fastening to workbench is stable and solid. Workbench will be provided by user. As the workbench must support not only the machine but also other pieces, make sure it is an appropriate and robust structure and larger than the machine. Use the indicated holes at the bottom to fi...

  • Page 17: Pneumatic Installation

    HEIGHT ADJUSTER HEIGHT ADJUSTER 7.1. Pneumatic Installation Only an authorized operator is allowed to proceed with pneumatic installation. National regulations of the country where the machine is installed must be observed. Use 8 mm inner diameter fl exible rubber which supports at least 16 kg pressure to plug metal connector located at the right side of the machine, above general pneumatic shut-off...

  • Page 18: Recommedations

    Quick coupling connections or similar systems should not be used to connect the machine to the pneumatic net. Valve fi xed connections should be used in order to isolate the machine from the general factory network. A working pressure of 6-7 kg/cm² is applied. Lower pressure can lead to crimp issues under certain circumstances (for example, wood covered with hard surfaces).

  • Page 19: Machine Control Panel

    7.3. Machine Control Panel PS-1 a) PE: Emergency stop button. Press to shut down equipment in the case of an emergency. b) PS: Clamping selector. Activate for side drawer clamping. c) PS-1: Clamping selector model INFINITY. Activate for side drawer clamping. After activation, PS control may be used to better adjust lateral hold, if necessary.
  • Page 20 Risk of fi ngers or hands being crushed by accessible moving machine parts. Never introduce hand between fi xed and moving parts. Place moving element of the machine to a distance that allows introducing back and bottom sides of the drawer, activate control (6) and insert it on the slot stop (2) that corresponds to this measure.

  • Page 21: Drawer Height Adjustment

    Upper locks have been designed to be fi xed to the standard drawer sizes in order to facilitate operator’s work and speed up production. Lower locks have been designed to be fi xed to less common positions or any other specifi c distance. Once moving parts have been properly adjusted and after lever has been inserted to the slot stop, lock it by pressing button 1.

  • Page 22: Drawer Bottom Adjustment

    7.4.1.3. Drawer Bottom Adjustment Assemble drawer hardware and then fi nd two stops (19) which allow positioning the back of the drawer. Please note the arrow on a metric ruler (20) to better select the measure. By loosening the screws (21) stop can be moved to adapt to diff...

  • Page 23: Emergency Stop And Restart Of The Machine

    7.5. Emergency Stop and Restart of the Machine “Emergency” button (PE) can be pressed in case there is any problem during a working cycle. The machine will stop and return to its initial position. Once it has been pressed, button should remain locked. To release it and restart the machine’s working cycle, unlock it by turning the knob clockwise a quarter turn.

  • Page 24: Model Infinity Adjustment

    7.6. Model Infi nity Adjustment INFINITY model can easily be adjusted by specifi c molds that fi t perfectly. These molds are very easy to place. Just remove horizontal profi le cover and insert the nuts. 8. RECOMMENDATIONS The machine shall always be used by the same operator. Do not put your hands under any of the moving parts.

  • Page 25: Safety System

    Do not put your hand between any moving part of the machine. Do not make any adjustment while machine is running. Do not leave unattended objects on the workstation to avoid risk of tripping or falling. Only those elements that are essential for carrying out the work must be in the work area.

  • Page 26: Maintenance

    Before putting the machine into operation ensure emergency button works properly by pressing it and unlocking afterwards. The machine does not work if only one start button is pressed. If by pressing only one start button the machine starts a cycle do not work on the machine.
  • Page 27 Every 40 hours or once a week: a. Verify mechanical elements are in perfect condition. Pay especial attention to the rolling and friction elements. In case any mechanical part shows un- usual cracks or deformation, contact authorized personnel for them to re- place them.

  • Page 28: Grease The Skids

    10.1. Grease the Skids To ensure the machine works correctly it is important to grease the sliding profi les. If this lubrication is not correct, the machine will not operate as intended and serious breakdown of the machine’s mechanical system could occur. There is a lubricating element located at one side of each skid.

  • Page 29: Appendix

    12. APPENDIX APPENDIX I. INFORMATIVE LABEL. PLACE IT ON THE MACHINE PACKAGING. Use forklift or pallet truck to transport the machine inside the packaging. Do not use lifting cranes or lifting systems that suspend the machine (inside the packaging) by means of cables, chains, ropes, straps... Take all feasible measures to minimize dangerous situations during transportation (inside the packaging), since there is a risk of crushing, cuts and torso injuries.
  • Page 30 APPENDIX II. RISK OF FINGERS AND HANDS BEING DRAWN WARNING SYMBOL Warning symbol must be posted in a prominent location close to dangerous area in an obvious location for operators to read. Observe safety regulation for occupational centers and premises UNE 81-501/81. Warning symbols describe dangers and risks on working places.
  • Page 31 APPENDIX III. CONTROLLER SIGNS APPENDIX IV. SPARE PARTS AND ACCESORIES Please fi nd below a list of spare parts which may be necessary for normal use of the machine. Be aware some spare parts or accessories must be installed by instructed personnel.
  • Page 32 info@marathonhardware.com 800.840.1228 marathonhardware.com info@marathonhardware.com • 800.840.1228 • www.marathonhardware.com...

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