CRAFTMASTER STAINLESS KEGGERNAUT Operation Manual

CRAFTMASTER STAINLESS KEGGERNAUT Operation Manual

Two-head semi-automatic keg washer

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KEGGERNAUT
Two-Head Semi-Automatic Keg Washer
Opperation Manual
FOR UNITS POST AUG 2023
CRAFTMASTER STAINLESS
RANCHO CORDOVA, CA
(916) 750 - 4677
craftmasterstainless.com

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Summary of Contents for CRAFTMASTER STAINLESS KEGGERNAUT

  • Page 1 KEGGERNAUT Two-Head Semi-Automatic Keg Washer Opperation Manual FOR UNITS POST AUG 2023 CRAFTMASTER STAINLESS RANCHO CORDOVA, CA (916) 750 - 4677 craftmasterstainless.com...
  • Page 2 Thanks For Hiring Me Keggernaut Semi Automatic Keg Washer Welcome Guide Before you put one of your hardest working employees to work, let’s check a few things first. The first thing you need to do is look at the user manual. It’s located online and can be accessed by scanning the QR code below.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS CAD DRAWINGS PARTS AND COMPONENTS ELECTRICAL REQUIREMENTS CHECKING AND CHANGING POLARITY 7 - 8 OPERATION GUIDE AND SAFETY COMPRESSED AIR AND CO2 REQUIREMENTS SOFTWARE OVERVIEW 11 - 12 CHANGING PRESET PARAMETERS CLEANING STAGES 14 - 17 RECOMMENDED DEFAULT PARAMETERS OMRON TEMPERATURE CONTROLLER - HEATING ELEMENT IFM PRESSURE CONTROL UNIT - CO2 FILL PRESSURE OMRON MANUAL...
  • Page 4: Cad Drawings

    CAD DRAWINGS POST 8/23 DIMENSIONS 66 IN HEIGHT DEPTH 35 IN WIDTH 32 IN 395 LB DRY WEIGHT Keggernaut Keg Washer Guide - #1 Components...
  • Page 5: Parts And Components

    4. Inlet Pressure Regulator 12. Micromatic Keg Coupler 5. Solenoid Control Manifold 13. Sanitizer Reservoir 6. Keg Loading Platform 14. Sight Tube 7. IFM Pressure Control Unit 15. Reservoir Drainage Valve 8. Caustic Reservoir Keggernaut Keg Washer Guide - #1 Components...
  • Page 6: Electrical Requirements

    L15 - 30 Plug Type: SINGLE PHASE REQUIREMENTS Voltage : 208 - 240V Current : 50 Amps Phase: Single - Phase Hertz: 60Hz Plug Type: L10 - 50P Keggernaut Keg Washer Guide - #2 Electrical Overview for 3-Phase Power Models...
  • Page 7 If the pump is not spinning the correct direction, you will have to modify the wiring sequence in the electrical plug. Keggernaut Keg Washer Guide - #2 Electrical Overview for 3-Phase Power Models...
  • Page 8 Re-tighten all four screws. groove on the plug and cover. Re-tighten all four screws. 7. You are now ready to plug in your Keggernaut and retest the polarity. 7. You are now ready to plug in your Keggernaut and retest the polarity.
  • Page 9: Operation Guide And Safety

    OPERATION GUIDE AND SAFETY Keg washers operate with high pressure, chemicals, and hot temperatures. Always wear appropriate P.P.E. when operating. In case of error, Press Emergency Stop. Turn o unit. Disconnect the power source, air, CO2, water supply, and kegs. Depressurize the system by opening a coupler pointed down and away.
  • Page 10 90 - 120 PSI PRESSURE REGULATOR RECOMMENDATIONS Air Supply CO2 Supply Air Supply To The Machine To The Machine To The Valves 50 - 60 PSI 50 - 60 PSI 90 PSI Keggernaut Keg Washer Guide - #3 Air & CO2 Overview...
  • Page 11: Software Overview

    To select a preset, press the gray button under the size keg you would like to clean. The button will turn green denoting your current selection. Stainless Keggernaut Keg Washer Guide - #4 Software Overview...
  • Page 12 INPUTS AND OUTPUTS PAGE The I.O or inputs and outputs page will show you what components are currently active. Green dots will appear next to the name of any components currently active. Stainless Keggernaut Keg Washer Guide - #4 Software Overview...
  • Page 13: Changing Preset Parameters

    5. You must press the save button to have your new value saved to the preset. 6. To exit press any tab along the main navigation. Stainless Keggernaut Keg Washer Guide - #4 Software Overview...
  • Page 14: Cleaning Stages

    Make sure the keg is empty as possible before moving to the next stage. Extend this time as needed. There should be no more discharge at the end of the stage. Keggernaut Keg Washer Guide - #5 The 14 Cleaning Stages...
  • Page 15: Caustic Pulse Wash

    6. SECOND CLEAN WATER RINSE This stage helps remove any remaining caustic residues in the keg before moving to the sanitation stages. Extend or shorten this stage to your personal preference. Keggernaut Keg Washer Guide - #5 The 14 Cleaning Stages...
  • Page 16: Clean Water Discharge

    fill your kegs with CO2. Check your sight tube and lengthen the duration if you still have sanitizer left in the kegs and are still below your starting level of sanitizer. Keggernaut Keg Washer Guide - #5 The 14 Cleaning Stages...
  • Page 17: Steam Purge To Drain

    fill pressure designated on the pressure control instrument. Filling your kegs with CO2 insures an oxygen free zone, creating a clean and sanitized environment until you are ready to fill your kegs. Keggernaut Keg Washer Guide - #5 The 14 Cleaning Stages...
  • Page 18: Recommended Default Parameters

    RECOMMENDED DEFAULT PARAMETERS Below are recommended default starting values for the fourteen cleaning stages. These are only recommendations. It is strongly recommended that you water test the washer and make adjustments to maximize your e ciency and meet the necessary sanitation specifications you have chosen. HALF BARREL KEGS 8.
  • Page 19 The Omron controller has many settings and sub menus. There is no need to change any other setting but the Set Value. You are responsible for any other changes made. Please refer to the omron manual. ( PAGE 19 ) Keggernaut Keg Washer Guide - #6 Omron & Pressure Control Instrument Pre 8/23...
  • Page 20 This will kick you back to the main menu. 3. You can exit the main menu by scrolling down through the options until you get back to the current pressure read out. Keggernaut Keg Washer Guide - #6.5 IFM Pressure Control Unit Post 8/23...
  • Page 21: Omron Manual

    OMRON MANUAL OMRON MANUAL...
  • Page 22 OMRON MANUAL OMRON MANUAL...
  • Page 23 OMRON MANUAL OMRON MANUAL ** VIDEOS AVAILABLE ON YOUTUBE **...
  • Page 24 OMRON MANUAL OMRON MANUAL...

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