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AMF S-4002 TKF Parts And Service Manual

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S-4002 TKF
MODEL
TACKER SEWER
MACHINE
PARTS AND SERVICE MANUAL
MACHINE SERIAL No:
97.2441.2.001
PART NUMBER
02 / 2022

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Summary of Contents for AMF S-4002 TKF

  • Page 1 S-4002 TKF MODEL TACKER SEWER MACHINE PARTS AND SERVICE MANUAL MACHINE SERIAL No: 97.2441.2.001 PART NUMBER 02 / 2022...
  • Page 3 However, the satisfaction and goodwill of our customers are of pri- mary concern to AMF Reece, Inc. In the event that a warranty matter is not handled to your satisfaction, please contact AMF Reece office: AMF Reece - Cars s.r.o.

  • Page 5: Table Of Contents

    S-4002 TKF A - INTRODUCTION 1. BASIC INFORMATION ............................. 1-1 2. SAFETY DEVICE AND LABELS ........................1-2 3. GENERAL MACHINE PARTS DESCRIPTIONS .................... 1-3 4. TECHNICAL CONDITIONS ..........................1-4 5. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE ............1-5 6. SPECIAL ACCESSORIES ..........................1-6 B - MACHINE INSTALLATION 1.
  • Page 6 S-4002 TKF 9. MACHINE HEAD CLAMP-FEET ADJUSTMENT ..................1-36 9.1. Clamp Height Adjustment .......................... 1-36 9.2. Adjustment of the Distance Between the Clamp-Feet ................1-36 10. CHANGING THE DRIVE BELT ........................1-37 11. STEPPER - MOTORS HOME POSITION ADJUSTMENT ................1-38 11.1.

  • Page 7: Basic Information

    A - INTRODUCTION 1. BASIC INFORMATION The sewing machine S-4002 TKF is designed and produced to be very reliable. Important design goals have been to provide a safe machine that is simple and inexpensive to maintain. The patented rotary needle bar shaft drive, a major benefit, delivers longer needle bar life. The added benefits of lower vibration and less noise, translate into less operator fatigue.
  • Page 8 S-4002 TKF A - INTRODUCTION 2. SAFETY DEVICE AND LABELS S 4002 TKF YEAR OF PRODUCTION VOLTAGE POWER OUTPUT CURRENT AMF REECE, a.s. CZECH REPUBLIC Warning Air pressure regulator Covers removed, possible injury Manometer with pressure sensor Warning when opening cover eyes injury danger Label TÜV SÜD...

  • Page 9: General Machine Parts Descriptions

    S-4002 TKF A - INTRODUCTION 3. GENERAL MACHINE PARTS DESCRIPTIONS Eye guard Control panel Stand Table top Foot pedal Main Switch Halogen lamp Button Control box Emergency Stop Button Machine head Released: 11/2020 E-mail: info@amfreece-cars.cz...

  • Page 10: Technical Conditions

    S-4002 TKF A - INTRODUCTION 4. TECHNICAL CONDITIONS Machine type S-4002 TKF Description Electronic controlled chain stitch machine for sewing the tacks. Sewing speed 1500-3800 stitches/min (750 - 1900 rev/min of the drive shaft) Stitch density 0.3 - 5 mm Machine clamp foot height 12.7 mm (1/2”)

  • Page 11: Instructions For Operator Safety And Maintenance

    S-4002 TKF A - INTRODUCTION 5. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE When installing the machine we recommend the minimum clearances noted above around the machine. Read all of the instructions that follow. DO NOT PUT THE MACHINE INTO OPERATION UNTIL YOU ARE COMPLETELY FAMILIAR WITH ALL INSTALLATION AND OPERATING INSTRUCTIONS.

  • Page 12: Special Accessories

    S-4002 TKF A - INTRODUCTION 6. SPECIAL ACCESSORIES - machine device, which is not included in the standard equipment of the machine and a customer can order it Needles 750 SC 80/12, 70/10 • the manufacturer recommends to use these needles when sewing the thin materials •...

  • Page 13: B - Machine Installation

    S-4002 TKF B - MACHINE INSTALLATION 1. CONTENT OF THE SHIPPING BOX 1. The shipment contains one box. 2. There is a carton with accessories, service manual with parts section and thread stand in the box. 3. During unpacking the shipment, follow the labels which are on a cover.

  • Page 14: Power And Air Connection

    S-4002 TKF B - MACHINE INSTALLATION 3. POWER AND AIR CONNECTION 1. The machine is equipped with a hand valve . If a customer needs to use a quick coupler , he must order connector A variety of connectors can be used separately or in combination to adapt to the available input supply hose.

  • Page 15: Thread Stand Installation

    S-4002 TKF B - MACHINE INSTALLATION 4. THREAD STAND INSTALLATION 1. P u t t h e t h r e a d s t a n d t o g e t h e r according to the drawing.

  • Page 16: C - Correct Usage

    S-4002 TKF C - CORRECT USAGE 1. POWER UP / HOME POSITION 1. Turn the main power switch on by turning clockwise to the I position. 2. The machine is ready for operation when the control panel display lights, the Ready message appears on the display.

  • Page 17: Needle Installation

    S-4002 TKF C - CORRECT USAGE 2. NEEDLE INSTALLATION WARNING! Before performing this adjustment, switch the main machine power off to prevent accidental starting of the machine. Disconnect the air supply and dissipate any stored energy. Use needles ordering number 02.0750.2.110 (750SC 90/14) only - see accessories.

  • Page 18: Threading

    S-4002 TKF C - CORRECT USAGE 3. THREADING WARNING! Switch the main machine power off to prevent accidental starting of the machine. Disconnect the air supply and dissipate any stored energy. When threading, see the pictures below. Change the thread tension by nut according to the sewing conditions.

  • Page 19: D - Machine Controls

    S-4002 TKF D - MACHINE CONTROLS 1. PROCESS OF SEWING 1. Bring the machine to the home position according to the section C1. 2. Be certain that the machine is threaded correctly according to the section C3 and insert the work under the clamp feet.

  • Page 20: Operator Control Panel Push Buttons And Switches

    S-4002 TKF D - MACHINE CONTROLS 2. OPERATOR CONTROL PANEL PUSH BUTTONS AND SWITCHES Machine status / error number signalization. Press the button to switch to the Error Explanation Screen Tack program number selection / indication. Tack name. Daily counter signalization. Press the button to switch to the Counter Screen.
  • Page 21 S-4002 TKF D - MACHINE CONTROLS By pressing the button you switch to the Counter Screen: tack Total counter of sewn on the machine tack Daily counter Daily counter counting direction (ascending or descending) Daily counter reset Released: 02/2022 1-15...

  • Page 22: Tack Parameters Screen

    S-4002 TKF D - MACHINE CONTROLS 3. TACK PARAMETERS SCREEN Tack program number selection / indication Tack name Initial slow sewing speed Number of stitches being sewn at initial slow sewing speed Sewing speed Number of stitches of the first sewn bar tack...

  • Page 23: Tack Parameters Settings Screens

    S-4002 TKF D - MACHINE CONTROLS 4. TACK PARAMETERS SETTINGS SCREENS Tack Selection of program numbers Tack name Stitch length adjustment Tack length adjustment Released: 02/2022 1-17 E-mail: info@amfreece-cars.cz...

  • Page 24: Service Menu

    S-4002 TKF D - MACHINE CONTROLS 5. SERVICE MENU Switch to Program Copy Screen (refer to Chapter D5.2) Switch to Software Information Screen (refer to Chapter D5.3) Password Entering (refer to Chapter D5.1) Tack Switch to Step-by-Step Sewing Screen (refer to Chapter D5.4) Switch to Machine Parameters Screen (refer to Chapter D5.5)

  • Page 25: Password Submitting Screen

    S-4002 TKF D - MACHINE CONTROLS 5.1. Password Submitting Screen tack tack All the parameters are protected by the password of level II. Consequently, the parameters can be viewed but cannot be changed. Level II password is requested for the change.

  • Page 26: Program Copy Screen

    S-4002 TKF D - MACHINE CONTROLS 5.2. Program Copy Screen tack Copying of a program 5.3. Software Information Screen Software version numbers 5.4. Tack Step-by-Step Sewing Screen tack Activation of step-by-step sewing mode Proceed to next stitch Released: 02/2022 1-20...

  • Page 27: Machine Parameters Screen

    S-4002 TKF D - MACHINE CONTROLS 5.5. Machine Parameters Screen Language selection Mechanical bite adjustment – this value must be set according to the adjusted mechanical bite of the sewing head Foot-pedal control setting – sewing start sewing starts when...

  • Page 28: Sensors Test Screen

    S-4002 TKF D - MACHINE CONTROLS 5.6. Sensors Test Screen 5.7. Valves Test Screen 5.8. Y - Motors Adjustment Screen Axis home position sensor Axis current position Axis movement test Axis home position establishment Axis home position electronic correction Axis Y row...

  • Page 29: Sewing Motor Adjustment Screen

    S-4002 TKF D - MACHINE CONTROLS 5.9. Sewing Motor Adjustment Screen Sewing motor movement test Sewing motor home position establishment Sewing motor home position electronic correction Sewing motor home position sensor status Sewing motor continual run Sewing motor enable / disable...

  • Page 30: Automatic Home Position (Only For Service Mechanics)

    S-4002 TKF D - MACHINE CONTROLS 5.10. Automatic Home Position (only for service mechanics) This machine is equipped with automatic home position of stepper motor axes. tacks This operation is factory set to 200 Master reset (factory set) Machine cycling (testing, running - in)

  • Page 31: E - Standard Machine Adjustment

    S-4002 TKF E - STANDARD MACHINE ADJUSTMENT 1. MACHINE HOME POSITION 1. The needle bar is in the upper position. The needle descends to the right side of the throat plate slot during the first stitch. 2. MACHINE ADJUSTMENT BASICS 1.

  • Page 32: Needle Bar

    S-4002 TKF E - STANDARD MACHINE ADJUSTMENT 3. NEEDLE BAR 3.1. Needle Bar Crank Position Turn the hand wheel until the mark is at 12 o‘clock. The needle bar need to be in the top position. If the needle bar is...

  • Page 33: Bite

    S-4002 TKF E - STANDARD MACHINE ADJUSTMENT 4. BITE Before the bite adjustment, remove the pulley cover and the head cover 4.1. Bite Cam Adjustment 1. Check if the machine is in the home position. 2. Tilt the machine on the table .

  • Page 34: Bite Width Adjustment

    S-4002 TKF E - STANDARD MACHINE ADJUSTMENT 4.2. Bite Width Adjustment To adjust the bite width, first remove the head cover. The S-4002 is fitted with a regular bite throat plate , that allows a bite range of 1.5 mm (1/16“) to 2.3 mm (3-32“).

  • Page 35: Looper Adjustment

    S-4002 TKF E - STANDARD MACHINE ADJUSTMENT 5. LOOPER ADJUSTMENT Before making the loopers adjustment, follow the below described points: 1. Turn the hand wheel and observe the position of the connecting link at both ends of the looper link arm travel .
  • Page 36 S-4002 TKF E - STANDARD MACHINE ADJUSTMENT The first looper adjustment 1. Bring the machine to the home position and loosen the screws of the looper cam adjust the looper cam to the lowest position. 2. Loosen the looper set screw...
  • Page 37 S-4002 TKF E - STANDARD MACHINE ADJUSTMENT The second looper adjustment 10. Insert the second looper on the looper shaft. 11. Loosen the looper holder screw and move the holder so that the needle passes the center of the looper recess. There must be clearance 0,4 mm between the needle and the looper recess.

  • Page 38: Thread Draw-Off

    S-4002 TKF E - STANDARD MACHINE ADJUSTMENT 6. THREAD DRAW-OFF 6.1. Adjustment of the Draw-Off Lever Position The correct adjustment ensures a long enough thread tail for starting the sewing of the next tack. Remove the covers because this mechanism adjustment is performed in the rear of the head. Air supply is necessary for this adjustment.

  • Page 39: Thread Tension

    S-4002 TKF E - STANDARD MACHINE ADJUSTMENT 7. THREAD TENSION The thread tension influences the appearance of the tack. A thread tension change may be needed if the thread and fabric change. Check to be certain all parts, which contact the thread, are smooth and polished with no burrs or sharp edges.

  • Page 40: The Correct Position Of The Tension Mechanism

    S-4002 TKF E - STANDARD MACHINE ADJUSTMENT 7.2. The Correct Position of the Tension Mechanism 1. Remove the tension assembly from the shaft 2. Check if the distance between the stud slot edge and the pin is 3.5 mm If incorrect, it is necessary to adjust the position on the pin.

  • Page 41: Thread Trimming

    S-4002 TKF E - STANDARD MACHINE ADJUSTMENT 8. THREAD TRIMMING Trimming mechanism ensures the correct thread trimming after sewing the last stitch. The trimming hook moves in the direction of arrow, both thread loop legs A and B are pulled forward.

  • Page 42: Machine Head Clamp-Feet Adjustment

    S-4002 TKF E - STANDARD MACHINE ADJUSTMENT 9. MACHINE HEAD CLAMP FOOT ADJUSTMENT 9.1. Clamp Height Adjustment Make sure the air-supply is switched on and the clamp foot are in up position. If the clamp foot are not in up position, push the button from the machine touch-screen panel.

  • Page 43: Changing The Drive Belt

    S-4002 TKF E - STANDARD MACHINE ADJUSTMENT 10. CHANGING THE DRIVE BELT 1. Remove the pulley cover after loosing the M4 screws 2. By turning the handwheel adjust the position of the shaft so that the screw on the pulley...

  • Page 44: Stepper - Motors Home Position Adjustment

    S-4002 TKF E - STANDARD MACHINE ADJUSTMENT 11. STEPPER - MOTORS HOME POSITION ADJUSTMENT 11.1. Bedplate Y-Axis 1. Remove the cover-plate. 2. Press Y-axis home button – now check that the bedplate front inner edge is in one line with the throat- plate front edge as per the picture –...

  • Page 45: Sewing-Motor Home Position Adjustment

    S-4002 TKF E - STANDARD MACHINE ADJUSTMENT 11.3. Sewing-Motor Home Position Adjustment 1. Check the distance of the sensor from the machine case edge to be 22 mm – refer to the picture below. For adjustment loosen the screw ; maintain the distance 0.3 – 0.5 mm between the sensor and ring 2.

  • Page 46: F - Maintenance

    S-4002 TKF F - MAINTENANCE Warning: • Check for damage to electrical cables • Check safety covers for damage and replace if needed immediately • Keep your hands out of the sewing area • Do not modify the machine in any way, which could eliminate safety parts •...
  • Page 47 S-4002 TKF F - MAINTENANCE 6. Remove the filter cover with cleaning pad . Remove the dust from the cleaning pad or in case of considerable dirt, wash it using a mild detergent. Perform the same cleaning on the rear fan.

  • Page 48: Periodic Maintenance

    S-4002 TKF F - MAINTENANCE 2. PERIODIC MAINTENANCE once a day (8 hours of operation) - cleaning of the sewing mechanism area and inner frame of the machine - lubrication of mechanisms - see section G4. once a week (40 hours of operation)

  • Page 49: Machine Lubrication

    S-4002 TKF F - MAINTENANCE 4. MACHINE LUBRICATION 1. It is necessary to lubricate the places shown below before the machine is switched on for the first time or after a long idle period. Use oil ESSO TERESSO 32 or similar quality.
  • Page 50 S-4002 TKF F - MAINTENANCE 5. Tilt the machine head on the rest pin and lubricate the places shown in the picture. looper shafts looper cam surfaces bite cam surfaces Tilt the sewing head back into the sewing position. 6. After lubrication it is important to sew minimum 10 tacks on scrap fabric to dispel any excess oil. Wipe all visible excess oil from the mechanism in the work area.

  • Page 51: Machine Disposal

    S-4002 TKF F - MAINTENANCE 5. MACHINE DISPOSAL 1. To ensure machine ecological disposal, it is necessary to remove nonmetallic parts from the machine. To take these parts out, it is necessary to perform the partial dismantling of the machine, remove covers, dismantle the machine arm and remove the frame.

  • Page 52: G - Pneumatic Diagram

    S-4002 TKF G - PNEUMATIC DIAGRAM 1. PNEUMATIC DIAGRAM S-4002 TKF Released: 11/2020 1-46 E-mail: info@amfreece-cars.cz...

  • Page 53: H - Electrical Diagram

    S-4002 TKF H - ELECTRICAL DIAGRAM Released: 02/2022 1-47 E-mail: info@amfreece-cars.cz...
  • Page 55 S-4002 TKF TROUBLESHOOTING 1. MECHANICAL FAULTS..........................2. ELECTRICAL FAULTS..........................3. ERROR MESSAGES OF THE CONTROL PANEL................... 4. ERROR MESSAGES OF THE SERVO....................5. MOTOR INTERFACE..........................Revised: 02/2022 E-mail: info@amfreece-cars.cz...
  • Page 56 S-4002 TKF TROUBLESHOOTING 1. MECHANICAL FAULTS FAULT POSSIBLE CAUSE PROBABLE SOLUTION Thread breakage Needle, looper, throat plate damaged Change damaged parts Incorrect needle and sewing Check the adjustment of the mechanism adjustment mechanisms Thread tension is too tight Adjust correct tension Incorrect threading See section C3 for checking.
  • Page 57 S-4002 TKF TROUBLESHOOTING FAULT POSSIBLE CAUSE PROBABLE SOLUTION Thread not Trimming knife damaged Replace knife Trimmed at the Wrong adjustment of pulling hook See section E8 end of the cycle Throttle valve regulating tension disc is See section E7 too loose.
  • Page 58 Call support or replace servodriver U10 part number 06.8024.0.605 Switch the machine off for 5 minutes Error in sewing motor circuit then turn it back on. If fails, call AMF Reece service. Sewing doesn’t stat Make sure the machine is ready for...
  • Page 59 S-4002 TKF TROUBLESHOOTING FAULT POSSIBLE CAUSE PROBABLE SOLUTION Machine is sewing with Connector is not connected properly Check the connector X4 connection no pneumatic response. to the slot X4 Check the G1 DC powerline for PLC error. correct voltage value and PLC indication LEDs.
  • Page 60 S-4002 TKF TROUBLESHOOTING 3. ERROR MESSAGES OF THE CONTROL PANEL Error Nr. DESCRIPTION Error 01 Machine is not in home position. Press home button to bring the machine to the home position. Error 04 Low air pressure. Air pressure is bellow 4.0 bar. Check the air supply.
  • Page 61 The following messages can be seen on the servo, which is placed inside the control box. In order to eliminate these messages, switch off the machine for 1 minute. Then switch the machine on again. The error message should not appear on the display. If the message appears - call AMF Reece service. PWR - Power supply indication:...
  • Page 62 S-4002 TKF TROUBLESHOOTING Alarm Alarm reset Error detection function Detection details and cause of error code possible Power supply The DC voltage of the main circuit fell beloww the specificed value while undervoltage the RUN Command Input was ON Overvoltage The DC voltage of the main circuit is abnormally high Overcurrent flowed to the IGBT.
  • Page 63 S-4002 TKF TROUBLESHOOTING 5. MOTOR INTERFACE The following interface is in between the PLC and individual motor drivers: Axis indexer Y spare Spare Axis indexer X spare PLC controll Axis Y Axis X option Needle drive Revised: 02/2022 E-mail: info@amfreece-cars.cz...
  • Page 65 S-4002 TKF TABLE OF CONTENTS NEEDLE BAR ........................3-2 CLAMPING ......................... . 3-4 THREAD TRIMMER ......................3-6 FEED MECHANISM ......................3-8 LOOPER MECHANISM ......................3-10 BITE MECHANISM ......................3-12 BASE ..........................3-14 BEDPLATE TOP ........................3-16 BEDPLATE BOTTOM ......................3-18 HEAD ..........................

  • Page 66: Needle Bar

    S-4002 TKF NEEDLE BAR Revised: 02/2022 E-mail: info@amfreece-cars.cz...
  • Page 67 S-4002 TKF NEEDLE BAR PART NUMBER DESCRIPTION QTY. 01.2193.0.000 SCREW-SET 01.6551.0.000 O-RING 01.7447.1.000 GUIDE 01.7804.0.000 BEARING 01.7805.0.000 BEARING 01.7809.0.000 RETAINING RING 02.0750.2.110 NEEDLE 08.6000.5.016 SCREW M5-16 08.6000.6.016 SCREW M6-16 08.6400.3.005 SCREW M3-5 08.6400.4.004 SCREW M4-4 08.6400.5.005 SCREW M5-5 12.0010.4.013 CABEL BINDER 12.1045.2.001...

  • Page 68: Clamping

    S-4002 TKF CLAMPING Revised: 02/2022 E-mail: info@amfreece-cars.cz...
  • Page 69 S-4002 TKF CLAMPING PART NUMBER DESCRIPTION QTY. 01.1125.0.000 SCREW-SET-SHOULDER 01.2376.0.000 SCREW-FLAT HEAD 01.3065.0.000 NUT-HEX 01.5174.0.000 SPRING-SPACER 08.6002.3.006 SCREW M3-6 08.6002.3.008 SCREW M3-8 08.6002.4.035 SCREW M4-35 08.6002.6.012 SCREW M6-12 08.6102.5.012 SCREW M5-12 08.6202.5.016 SCREW M5-16 08.6850.4.000 WASHER M4 08.6852.5.000 WASHER 5,3 12.0008.3.416...

  • Page 70: Thread Trimmer

    S-4002 TKF THREAD TRIMMER Revised: 02/2022 E-mail: info@amfreece-cars.cz...
  • Page 71 S-4002 TKF THREAD TRIMMER PART NUMBER DESCRIPTION QTY. 08.6002.4.012 SCREW M4-12 08.6102.4.008 SCREW M4-8 08.6312.3.018 SCREW 08.6402.3.004 SCREW M3-4 08.6712.5.000 NUT M5 08.6802.3.000 SPRING WASHER M3 08.6802.4.000 SPRING WASHER M4 08.6852.3.000 WASHER M3 08.6852.4.000 WASHER M4 12.0008.3.416 AIR TUBE- J3B 12.0008.3.804...

  • Page 72: Feed Mechanism

    S-4002 TKF FEED MECHANISM Revised: 02/2022 E-mail: info@amfreece-cars.cz...
  • Page 73 S-4002 TKF FEED MECHANISM PART NUMBER DESCRIPTION QTY. 06.2400.0.652 STEPPER MOTOR SM2/ Y ASSY. 07.6045.0.037 PIN 3-16 07.6440.0.033 SPRING 08.6002.3.008 SCREW M3-8 08.6002.4.016 SCREW M4-16 08.6002.5.022 SCREW M5-22 08.6102.3.008 SCREW M3-8 08.6702.5.000 NUT M5 08.6802.5.000 SPRING WASHER M5 08.6852.3.000 WASHER M3 08.6852.5.000...

  • Page 74: Looper Mechanism

    S-4002 TKF LOOPER MECHANISM Revised: 02/2022 3-10 E-mail: info@amfreece-cars.cz...
  • Page 75 S-4002 TKF LOOPER MECHANISM PART NUMBER DESCRIPTION QTY. 01.1382.0.000 SCREW 6-40x4 01.1397.0.000 SCREW 6-40x4,8 24.0197.0.000 SCREW 6-40x4 08.6000.3.010 SCREW M3-10 08.6000.4.014 SCREW M4-14 08.6100.5.020 SCREW M5-20 08.6700.8.000 NUT M8 08.6710.5.000 NUT M5 08.6800.4.000 WASHER 4 08.6850.8.000 WASHER 8 12.2010.1.002 BEARING LR 12.3010.0.037...

  • Page 76: Bite Mechanism

    S-4002 TKF BITE MECHANISM Revised: 02/2022 3-12 E-mail: info@amfreece-cars.cz...
  • Page 77 S-4002 TKF BITE MECHANISM PART NUMBER DESCRIPTION QTY. 07.6321.0.025 BEARING 07.6440.0.028 SPRING 08.6000.3.010 SCREW M3-10 08.6000.4.014 SCREW M4-14 08.6000.6.025 SCREW M6-25 08.6100.3.008 SCREW M3-8 08.6200.4.008 SCREW M4-8 08.6400.4.004 SCREW M4-4 08.6700.5.000 NUT M5 08.6850.4.000 WASHER M4 12.0008.4.280 CLAMP CABLE 12.0008.6.800 O-RING 10x2 17.0019.1.062...

  • Page 78: Base

    S-4002 TKF BASE Revised: 02/2022 3-14 E-mail: info@amfreece-cars.cz...
  • Page 79 SCREW M5-20 08.6700.5.000 NUT M5 08.6832.4.000 WASHER M4 12.0008.4.052 LABEL GROUND 12.0008.4.197 CLAMP 12.1016.0.002 NAIL 1.86x6.35 (1/4) 12.8000.1.047 LABEL - AMF REECE 12.8000.1.083 LABEL CE S-4002 22.1010.0.000 HINGE 24.0038.1.000 BASE GASKET 24.0111.1.000 BASE SOUND DEADENER 24.0191.0.000 FELT 24.6005.2.000 BASE S-4002...

  • Page 80: Bedplate Top

    S-4002 TKF BEDPLATE TOP Revised: 02/2022 3-16 E-mail: info@amfreece-cars.cz...
  • Page 81 S-4002 TKF BEDPLATE TOP PART NUMBER DESCRIPTION QTY. 01.2084.0.000 SCREW 08.6112.3.008 SCREW M3-8 22.3034.0.000 THROAT PLATE 24.6100.6.000 BEDPLATE S-4002 UNIVERSA 24.6103.2.000 COVER PLATE TKF Revised: 02/2022 3-17 E-mail: info@amfreece-cars.cz...

  • Page 82: Bedplate Bottom

    S-4002 TKF BEDPLATE BOTTOM Revised: 02/2022 3-18 E-mail: info@amfreece-cars.cz...
  • Page 83 S-4002 TKF BEDPLATE BOTTOM PART NUMBER DESCRIPTION QTY. 01.7805.0.000 BEARING 08.6000.3.006 SCREW M3-6 08.6000.4.006 SCREW M4-6 08.6000.5.016 SCREW M5-16 08.6000.6.016 SCREW M6-16 08.6002.4.008 SCREW M4-8 08.6002.4.010 SCREW M4-10 08.6002.4.012 SCREW M4-12 08.6100.3.008 SCREW M3-8 08.6100.6.035 SCREW M6-35 08.6400.5.005 SCREW M5-5 08.6400.5.010...

  • Page 84: Head

    S-4002 TKF HEAD Revised: 02/2022 3-20 E-mail: info@amfreece-cars.cz...
  • Page 85 S-4002 TKF HEAD PART NUMBER DESCRIPTION QTY. 01.7806.0.000 BUSHING 15/22-25 07.6045.0.037 PIN 3-16 07.6440.0.051 SPRING 08.6000.4.005 SCREW M4-5 08.6000.4.016 SCREW M4-16 08.6000.6.025 SCREW M6-25 08.6000.8.025 SCREW M8-25 08.6000.8.040 SCREW M8-40 08.6100.5.020 SCREW M5-20 08.6102.3.008 SCREW M3-8 08.6102.5.025 SCREW M5-25 08.6200.5.008 SCREW M5-8 08.6400.5.005...

  • Page 86: Thread Draw-Off

    S-4002 TKF THREAD DRAW-OFF Revised: 02/2022 3-22 E-mail: info@amfreece-cars.cz...
  • Page 87 S-4002 TKF THREAD DRAW-OFF PART NUMBER DESCRIPTION QTY. 01.6551.0.000 O-RING 1,78x2.57 01.7447.1.000 GUIDE 07.6045.0.053 PIN 6m6X20 08.6000.3.006 SCREW M3-6 08.6000.4.010 SCREW M4-10 08.6000.4.016 SCREW M4-16 08.6000.5.016 SCREW M5-16 08.6200.4.016 SCREW M4-16 08.6400.4.004 SCREW M4-4 08.6400.5.010 SCREW M5-10 08.6710.6.000 NUT M6 08.6800.4.000...

  • Page 88: Covers

    S-4002 TKF COVERS Revised: 02/2022 3-24 E-mail: info@amfreece-cars.cz...
  • Page 89 S-4002 TKF COVERS PART NUMBER DESCRIPTION QTY. 05.1394.0.000 LABEL (REECE SINCE..) 50x14 08.6000.3.016 SCREW M3-16 08.6000.3.040 SCREW M3-40 08.6000.4.006 SCREW M4-6 08.6000.4.070 SCREW M4-70 08.6100.5.016 SCREW M5-16 08.6200.4.008 SCREW M4-8 08.6850.5.000 WASHER 5,3 12.1016.0.002 NAIL1.86x6.35 (1/4) 12.8000.0.438 LABEL- GUALITY 12.8000.1.061 LABELS-4002 17.0097.5.174...

  • Page 90: Lubrication

    S-4002 TKF LUBRICATION Revised: 02/2022 3-26 E-mail: info@amfreece-cars.cz...
  • Page 91 S-4002 TKF LUBRICATION PART NUMBER DESCRIPTION QTY. 08.6000.4.006 SCREW M4-6 08.6002.5.008 SCREW M5-8 08.6852.5.000 WASHER 5,3 12.0008.3.023 TY-WRAP 12.0008.4.225 CLAMP 17.0095.1.329 OIL INDICATOR 22.0104.0.000 OIL GAUGE RESERVOIR 22.0108.0.000 WICK HOLDER 22.0120.0.000 HOLDER 22.0229.0.000 STRAIGHT FITTING 24.0139.1.000 LUBRICATING WICK KIT 24.0141.1.000...

  • Page 92: Table

    S-4002 TKF TABLE 22 23 Revised: 02/2022 3-28 E-mail: info@amfreece-cars.cz...
  • Page 93 S-4002 TKF TABLE PART NUMBER DESCRIPTION QTY. 22.0219.0.000 THREAD STAND 19.0007.9.037 PEDAL ASSEMBLY 06.8800.0.001 PEDAL 04.1416.1.003 LABEL 04.9000.2.123 FRAME KIT ASSY. 04.9015.0.362 SCREW 04.9024.0.905 TABLE TOP CROSSWISE 08.6700.8.000 NUT M8 08.6702.0.000 NUT M10 08.6742.8.000 NUT M8 08.6752.8.000 NUT M8 08.6802.0.000 SPRING WASHER M10 08.6852.0.000...
  • Page 94 S-4002 TKF TABLE - ROLLER KIT - EXTRA PARTS Revised: 02/2022 3-30 E-mail: info@amfreece-cars.cz...
  • Page 95 S-4002 TKF TABLE - ROLLER KIT - EXTRA PARTS PART NUMBER DESCRIPTION QTY. 08.6312.8.060 SCREW M8-60 08.6702.8.000 NUT M8 08.6802.8.000 SPRING WASHER M8 08.6852.8.000 WASHER M8 12.0008.6.527 ROLLER 12.0008.6.528 ROLLER WITH BRAKE 24.0170.0.000 PLATE 24.0171.0.000 PLATE Revised: 02/2022 3-31 E-mail: info@amfreece-cars.cz...

  • Page 96: Electrical

    S-4002 TKF ELECTRICAL Revised: 02/2022 3-32 E-mail: info@amfreece-cars.cz...
  • Page 97 S-4002 TKF ELECTRICAL PART NUMBER DESCRIPTION QTY. 06.8424.4.601 OMRON CP1H-X40DT1-D 12.0010.4.163 PLC REPLACEMENT BATTERY 12.0010.4.067 OMRON CP1W CIF01 12.0010.4.385 TERMINAL BOARD 12.0010.4.441 MEANWELL NDR-75-24 12.0010.4.440 MEANWELL NDR-240-24 12.0010.4.412 EATON C16/1N 12.0010.4.413 EATON C10/1N 06.1200.4.014 OPTICAL INTERFACE BOARD 12.0010.4.411 DILM7-10 24VDC 06.2400.4.442...

  • Page 98: Panel Kit

    S-4002 TKF PANEL KIT Revised: 02/2022 3-34 E-mail: info@amfreece-cars.cz...
  • Page 99 S-4002 TKF PANEL KIT PART NUMBER DESCRIPTION QTY. 24.0198.0.000 PANEL HOLDER - DELTA 12.0010.4.406 DISPLAY DOP - 103BQ DELTA 07.6600.0.004 CLAMP CABLE UCF-1,5 08.6832.4.000 WASHER M4 08.6032.4.008 SCREW M4-8 08.6663.5.025 SCREW 4,8-25 06.2400.0.023 CABLE DISPLAY DELTA 06.2400.0.019 CABLE DISPLAY DELTA POWER 12.0008.4.366...

  • Page 100: Filter Regulator

    S-4002 TKF FILTER REGULATOR Revised: 02/2022 3-36 E-mail: info@amfreece-cars.cz...
  • Page 101 S-4002 TKF FILTER REGULATOR PART NUMBER DESCRIPTION QTY. 06.7300.0.027 PRESSURE GAUGE 08.6202.5.012 SCREW M5x12 08.6702.5.000 NUT M5 08.6802.5.000 SPRING WASHER M5 08.6852.5.000 WASHER 5,3 12.0008.3.415 AIR TUBE 12.0008.3.463 HAND VALVE 12.0010.3.137 FILTER REGULATOR 12.0010.3.138 REGULATOR BRACKET 12.0010.3.141 CONNECTOR Revised: 02/2022 3-37 E-mail: info@amfreece-cars.cz...

  • Page 102: Valve Block

    S-4002 TKF VALVE BLOCK Revised: 02/2022 3-38 E-mail: info@amfreece-cars.cz...
  • Page 103 S-4002 TKF VALVE BLOCK PART NUMBER DESCRIPTION QTY. 06.2400.4.640 CABLE ASSY . X4 - S4002 TKF/LS 08.6663.4.038 SCREW 4,2-38 12.0008.3.416 AIR TUBE- J1A 12.0010.3.037 CONNECTOR 12.0010.3.099 SILENCER AN10-01 12.0010.3.105 5/2 VALVE 12.0010.3.106 CONNECTOR 12.0010.3.257 MANIFOLD PLATE 12.8000.0.446 LABELS - VALVES 1-30...

  • Page 104: Accessories

    S-4002 TKF ACCESSORIES Revised: 02/2022 3-40 E-mail: info@amfreece-cars.cz...
  • Page 105 S-4002 TKF ACCESSORIES PART NUMBER DESCRIPTION QTY. 02.0750.2.110 NEEDLE 05.1322.0.000 OIL RESERVOIR 08.6000.4.005 SCREW M4-5 08.6850.4.000 WASHER M4 12.0008.6.001 SCREWDRIVER 2,5 -75 12.0008.6.100 ALLEN WRENCH 2 mm 12.0008.6.101 ALLEN WRENCH 3 12.0008.6.102 ALLEN WRENCH 4 12.0008.6.105 ALLEN WRENCH 1,5 mm 12.0008.6.112...

  • Page 106: Extra Parts

    S-4002 TKF EXTRA PARTS Revised: 02/2022 3-42 E-mail: info@amfreece-cars.cz...
  • Page 107 S-4002 TKF EXTRA PARTS PART NUMBER DESCRIPTION QTY. 03.5524.0.032 CLAMPING BITE 1,5-2 mm 08.6000.6.025 SCREW M6-25 24.3218.0.000 CLAMP ARM 24.3219.0.000 DISTANCE 22.3251.0.000 BRACEKT ASSEMBLY 24.3217.0.000 CLAMP FOOT-NAROW BITE 24.3215.0.000 CLAMPING MAT - NAROW BITE 08.6800.4.000 WASHER 4,1 08.6200.4.006 SCREW M4-6 24.3306.0.000...
  • Page 109 S-4002 TKF INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 22979047 3-41 06.8800.0.001 3-29 08.6002.5.008 3-27 27513603 3-25 07.6045.0.037 08.6002.5.022 01.1125.0.000 07.6045.0.037 3-21 08.6002.6.012 01.1382.0.000 3-11 07.6045.0.053 3-23 08.6012.4.010 3-15 01.1397.0.000 3-11 07.6321.0.025 3-13 08.6032.4.008 3-35 01.2084.0.000 3-17...
  • Page 110 S-4002 TKF INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 08.6700.5.000 3-21 08.6852.5.000 3-37 12.0010.3.080 3-23 08.6700.5.000 3-13 08.6852.8.000 3-31 12.0010.3.099 3-39 08.6700.8.000 3-11 08.6962.4.025 3-29 12.0010.3.105 3-39 08.6700.8.000 3-29 12.0008.3.023 3-27 12.0010.3.106 3-39 08.6702.0.000 3-29 12.0008.3.023...
  • Page 111 S-4002 TKF INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 12.8000.1.061 3-25 22.0100.0.000 3-11 24.0001.0.000 12.8000.1.083 3-15 22.0100.0.000 3-13 24.0002.0.000 15.4410.0.400 3-19 22.0104.0.000 3-27 24.0002.0.000 3-19 15.6005.0.990 3-29 22.0105.0.000 3-11 24.0009.0.000 3-23 17.0011.1.149 3-19 22.0108.0.000 3-27 24.0010.0.000...
  • Page 112 S-4002 TKF INDEX PART NUMBER PAGE DET PART NUMBER PAGE DET PART NUMBER PAGE DET 24.0178.0.000 24.0181.0.000 24.0184.1.000 24.0185.0.000 24.0188.0.000 3-11 24.0189.0.000 3-11 24.0190.0.000 3-11 24.0191.0.000 3-15 24.0192.0.000 3-19 24.0193.0.000 3-19 24.0197.0.000 3-11 24.0198.0.000 3-35 24.0408.0.000 24.0500.0.000 24.0510.0.000 24.0546.0.000 24.1000.0.000 3-19 24.1430.1.000 3-23...

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