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AMF 84-55 UJ Parts And Service Manual

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PARTS AND SERVICE MANUAL
AMF is trademark of AMF Group,
Inc.
MODEL
PART NUMBER 97.8455.0.001
AUTOJIG
84-55 UJ
84-55 MJ
0 9/ 2 0 0 5

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Summary of Contents for AMF 84-55 UJ

  • Page 1 AUTOJIG MODEL 84-55 UJ 84-55 MJ PARTS AND SERVICE MANUAL PART NUMBER 97.8455.0.001 AMF is trademark of AMF Group, Inc. 0 9/ 2 0 0 5...
  • Page 2 Authorized Distributor) will have the limited material warranty only. Only the defective material will be covered. Any charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the customer’s responsibility.
  • Page 3 Warranty Registration Card (Please Fax or Mail immediately after installation) Note: All Warranty Claims Void, unless Registration Card on file at AMF Reece HQ Machine model number: (S101, S100, S104, S105, S211, Decostitch, S4000 BH, EBS Mark II, etc) Manufacturer‘s serial or production number: Installation Site Information: Customer‘s Name:...

  • Page 4: Table Of Contents

    84-55 UJ / MJ TABLE OF CONTENTS Introduction ............................1-2 Safety instructions ..........................1-3 Introduction ............................1-4 Introduction ............................1-5 Important notes ..........................1-5 Using Jigs ............................. 1-6 2.0 Loading of material into the jig (e.g. Collar) ................1-6 2.1 Program selection ........................1-6 2.2 Loading jig to the machine ......................
  • Page 5 84-55 UJ / MJ TABLE OF CONTENTS 4.1.2. Index feed settings ....................... 1-17 4.1.2a Feed timing .......................... 1-17 4.1.2b Drive linkage ........................1-17 4.1.3 Continuous feed settings ....................... 1-17 4.1.3a D.C. Motor ......................... 1-17 Mechanical Setting Procedures ......................1-18 4.1.3.b Clutch ..........................1-18 Stitch size adjustment ......................
  • Page 6 84-55 UJ / MJ TABLE OF CONTENTS Pneumatics ............................1-66 6.0 Pneumatics ..........................1-66 6.1 S1 Jig flap ..........................1-66 6.2 S3 Stitch size adjusters 1 & 2....................1-66 6.3 S4 Jig drive/presser foot ......................1-66 6.4 S5 Knife ........................... 1-66 6.5 S6 Jig eject ..........................

  • Page 7: Introduction

    84-55 INTRODUCTION Quick Reference Specification Sheet Electrical requirement : 220V, 60Hz, Single phase, 850W Air Supply : Pressure – 80 Psi ( 5.5 Bar ) Noise Level : 75.5 DB (A) Sewing Head : Juki DLM 5400-7-00 Lockstitch with under bed trimmer Sewing Head Motor : 0.55KW...

  • Page 8: Safety Instructions

    84-55 INTRODUCTION SAFETY INSTRUCTIONS - The machine must only be used for the purpose it was designed for. In case of conversion into another version all valid safety instructions have to be considered. - Do not operate this machine without the safety devices it is equipped with. - The machine must only be switched on and operated by persons who have been instructed accordingly.

  • Page 9: Introduction

    84-55 INTRODUCTION Revised 09/2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606...

  • Page 10: Important Notes

    If it does not, be sure not to plug the machine. - Check you have the correct pneumatic line pressure. - Always make sure the correct program is selected on the AMF Reece controller related to the type of jig being used.

  • Page 11: Using Jigs

    84-55 USING JIGS 2.0 LOADING OF MATERIAL INTO THE JIG (E.G. COLLAR) 1. Open jig and position lower ply of cloth to the jig location marks. 2. If the jig has a filling bar (i.e. middle section) close this on the lower ply of cloth. 3.

  • Page 12: Auto Start

    84-55 USING JIGS 2.2.2 AUTO START The auto start function may not be used on double jigs. e) Pull jig back to close end of track. At this point the proximity sensor in the needle plate will detect the metal tab in the jig.

  • Page 13: Jig Set Up

    Each tape sends a signal to the control box to activate a particular function. 2.3.2 FLY FRONTS The AMF Reece controller will allow the use of fly front jigs. To set up the jig for this operation, position tapes are shown in figure 2.3 and refer to section 5 for...

  • Page 14: Operating Instructions

    84-55 OPERATING INSTRUCTIONS 3.1 TO START UP THE MACHINE a) Turn the power on switch. b) If airfloation is required in case of bigger sewing parts like.“Large Jacket Front”, turn the blower switch on to make are air pass throught small holes on the table. Note: The presser foot of the machine is always in the raised position when the machine is the “Stop”...

  • Page 15: Bobbin Winding

    84-55 OPERATING INSTRUCTIONS 3.4 BOBBIN WINDING a) Set the bobbin with the bobbin winder spindle and wind the thread on the bobbin for a few turns by hand. b) Push fully the bobbin winder setting lever to make the winder pulley contact with the V-belt. c) Set winding capacity at 80% using the bobbin winding capacity regulating screw.

  • Page 16: Adjusting The Needle Thread Tension

    84-55 OPERATING INSTRUCTIONS 3.6 ADJUSTING THE NEEDLE THREAD TENSION a) As you turn thread tension No. 1 nut Ê clockwise (in direction ) the thread remaining on the needle after thread trimming will be shorter. As you turn nut Ê counterclockwise (in direction ), the thread length will be longer.

  • Page 17: Thread Take-Up Spring

    84-55 OPERATING INSTRUCTIONS 3.9 THREAD TAKE-UP SPRING 1. Changing the stroke of thread take-up spring Ê. a) Loosen setscrew Ë . b) As you turn tension post Ì clockwise (in director ), the stroke of the thread take-up spring will be increased. c) As you turn the knob counterclockwise (in direction ), the stroke will be...

  • Page 18: Regulating Foot Pressure On Jig

    84-55 OPERATING INSTRUCTIONS 3.10 REGULATING FOOT PRESSURE ON JIG Adjustment of Presser Pressure Turn the presser regulating screw clockwise to increase, and counterclockwise to decrease. Be sure to tighten the nut after adjustment. A foot pressure of approximately 1,5 to 2 kg will give best results on all materials.

  • Page 19: Needle And Thread

    84-55 OPERATING INSTRUCTIONS 3.12 NEEDLE AND THREAD THREAD SIZE Selection of the proper needle NEEDLE COTTON SILK SINTETIC LINEN NEEDLE depends on the material and SIZE SYSTEM used. (NM)** For selection of the proper needle 100 — 80 200 — 150 and thread sizes refer to the table 134k 70 —...

  • Page 20: Mechanical Setting Procedures

    84-55 MECHANICAL SETTING PROCEDURES 4.0 INTRODUCTION This section deals with the mechanical settings for parts not found on standard Juki head. 4.1 JIG DRIVE SETTINGS Figure 4.0 shows the jig drive assembly. On the 84-55 a jig may be driven continuously or with an indexed motion.
  • Page 21 84-55 MECHANICAL SETTING PROCEDURES Revised 09/2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-16...

  • Page 22: Drive Arm Spring Compression

    84-55 MECHANICAL SETTING PROCEDURES 4.1.1E DRIVE ARM SPRING COMPRESSION To allow the jig drive wheel to find its optimum location point a floating drive arm, 43, fig 4.0, has been used. The spring 47, is used to prevent the drive arm from moving up and down the stud,67.

  • Page 23: Clutch

    84-55 MECHANICAL SETTING PROCEDURES 4.1.3.B CLUTCH The clutch, item 11, figure 4.0, engages and disengages the DC drive motor. The gap between the two clutch faces must be set correctly to avoid slippage and binding. Figure 4.2 shows how to increase and decrease the clutch power.

  • Page 24: Photocell Setting

    84-55 MECHANICAL SETTING PROCEDURES Section 4.1.3a gives details on how to adjust the DC drive speed.The spool sensor uses a pho- tocell to detect the speed of rotation of the spool. As the amount of thread on the spool decreases so the speed of the spool increases and once the number of rotations reaches the value in the controller, set by the operator ( see section 5), the machine will give an audible warning.

  • Page 25: Jig Eject/ Reverse Correction

    84-55 MECHANICAL SETTING PROCEDURES 4.5 JIG EJECT/ REVERSE CORRECTION The jig eject assembly acts as both an ejection system and a jig correction system. The jig eject bearing, ( item 1, Figure 4.7), must be set up to clear a jig from under the head at the end of the sew cycle.

  • Page 26: Auto Start Proximity Sensor

    84-55 MECHANICAL SETTING PROCEDURES 4.7 AUTO START PROXIMITY SENSOR The jig proximity sensor detects a block of metal located in the base of the jig, which determines the reverse back tack position. The jig proximity sensor also detects the jig for the auto start function.

  • Page 27: Indication

    84-55 MECHANICAL SETTING PROCEDURES 4.8.0 INDICATION The green and red indicators turn on and off as shown in Figure 5.0. Set the sensitivity adjuster at an appropriate position so that the photo electric switch operates within the stable operating range. 4.8.1 SENSITIVITY ADJUSTMENT C A U T I O N : WHEN ADJUSTING SENSITIVITY DO NOT TURN THE SENSITIVITY ADJUSTER BEYOND ITS MAXIMUM SCALE POSITION, OTHERWISE THE ADJUSTER...

  • Page 28: Photocell Head Alignment

    84-55 MECHANICAL SETTING PROCEDURES 4.8.2 PHOTOCELL HEAD ALIGNMENT To ensure the drive wheel or trimmed fabric does not give a false signal; the photocell must be aligned as shown in Figure 5.2. 4.9 PHOTO ELECTRIC SWITCH The lens of the photocell head should be kept clean at all times to prevent any malfunction of this unit.

  • Page 29: Controls & Program Description

    5.0 CONTROL DISPLAY AMF REECE Display board has total number of six membrane push buttons designated as F1, F2……F6, also called function keys. Different functions of the machine can be accessed with the help of these function keys. The sequence of operation is divided into different menus/screens. If we have a look at the display, keys F1 and F2 are also designated as keys NEXT and PREV respectively.
  • Page 30 84-55 CONTROLS & PROGRAM DESCRIPTION Motor Speed- 000 Time - 0.0 Rev - 0000 Sreen B Screen B defines three parameters, motor speed, run the motor for a pre defined time or run the motor for a particular number of revolutions. 1.

  • Page 31: Machine Functions

    Better Made NEXT PREV Screen 1 Screen 1 will flash for 3 seconds, after that Screen 2 will appear on the display. AMF Reece v00-00 NEXT PREV Screen 2 Screen 2 describes the software version of the machine. The same could be referred for any future correspondence for any technical queries.

  • Page 32: Error Messages

    84-55 CONTROLS & PROGRAM DESCRIPTION 5.1.0 ERROR MESSAGES M: Insert Jig Prg-1 Knife-Yes NEXT PREV Screen 3 The screen3 shows a message (M) that machine is ready for operation. It directs the operator to insert the jig. Prg-1 indicates that Program no. 1 is selected. Knife is ON during the operation. The program no.

  • Page 33: Modes Of Operation

    84-55 CONTROLS & PROGRAM DESCRIPTION E: Spool Alarm Prg-1 Knife-Yes This message appears on the screen when the bobbin of thread roll is running out of thread. But this is an optional feature and all machines may not have this feature. E: Tape Sensor Prg-1 Knife-Yes This message will appear on the display, if tape...
  • Page 34 84-55 CONTROLS & PROGRAM DESCRIPTION Looking at screen4 tells us about the different modes of the machine. Pressing key F2 will display the previous screen and pressing the key F1 will display the next screen i.e. Screen5. Production Count 000000 Rst-F3 NEXT PREV...
  • Page 35 84-55 CONTROLS & PROGRAM DESCRIPTION Batch Count 000000 Rst-F3 NEXT PREV Sceen 7 Batch counter is a function that is used to count the number of pieces sewn for a particular program. It counts on irrespective of the production counter value as the production counter is value that counts on every piece sewn irrespective the program type selected and hence gives a total number of pieces sewn on the machine for different programs selected.

  • Page 36: Input Testing Mode

    84-55 CONTROLS & PROGRAM DESCRIPTION 5.2.1 INPUT TESTING MODE: Pressing the key F3 will enter into the input testing mode and first screen of input testing mode i.e. Screen 4.1.a.1 will appear. Pressing key F2 will take back to the previous Screen 4. Needle Up Proxy X00 –...
  • Page 37 84-55 CONTROLS & PROGRAM DESCRIPTION Pressing key F1 will enter into the next Screen 4.1.a.4 and pressing key F2 will enter into the previous screen 4.1.a.2. Emergency Stop X03 - Off Screen 4.1.a.4 In this mode if the mushroom type emergency switch mounted on the machine table is pressed, the display will show X03 –...
  • Page 38 84-55 CONTROLS & PROGRAM DESCRIPTION Screen 4.1.a.8 and pressing key F2 will enter into the previous screen 4.1.a.6. Auto Start Proxy X07 - On Screen 4.1.a.8 This is the proximity switch mounted on the machine table to sense the start point in a jig. When this proximity switch is energized by bring a metal object close to its sensing range, the display will show X07 –...

  • Page 39: Output Testing Mode

    84-55 CONTROLS & PROGRAM DESCRIPTION Safety Cover Bypass-N X12 - Off Screen 4.1.a.11 There is an Acrylic sheet cover for the safety of operator around the needle area. A micro switch is attached with this cover. When this cover is opened or closed the display changes from X12 - On to X12 - Off accordingly.
  • Page 40 84-55 CONTROLS & PROGRAM DESCRIPTION Jig Flap S/V Y01 - Off Screen 4.1.b.2 Screen 4.1.b.2 shows Jig flap solenoid valve output. This output may be tested by changing the Y01 On/ off status on the display with a procedure as mentioned above and pneumatic solenoid for jig flap up/ down operation will be energized.
  • Page 41 84-55 CONTROLS & PROGRAM DESCRIPTION Screen 4.1.b.5 shows Presser Foot/Jig Drive solenoid valve. Press the key F6 , Y04 – Off f will start flashing, then pressing key F4 once, will change the output status from Y04 – Off f to Y04 – On and then pressing key F6 will energize pneumatic solenoid for Presser Foot/Jig driver pneumatic cylin- der (Pressing the key F4 again while the display is flashing will toggle the On/Off status) and the display will stop flashing.
  • Page 42 84-55 CONTROLS & PROGRAM DESCRIPTION Jig Aligner S/V Y07 - On Screen 4.1.b.8 Screen 4.1.b.8 shows Jig Aligner solenoid valve. Press the key F6 , Y07 – Off f will start flashing, then pressing key F4 once, will change the output status from Y07 – Off f to Y07 – On and then pressing key F6 will energize pneumatic solenoid for jig align operation (Pressing the key F4 again while the display is flashing will toggle the On/Off status) and the display will stop flashing.
  • Page 43 84-55 CONTROLS & PROGRAM DESCRIPTION Inverter Speed - 1 Y23,Y22,Y21 - 001 Screen 4.1.b.12 Screen 4.1.b.12 shows inverter speed selection mode. There are total number of seven speeds that can be selected and it may have values Inverter Speed – 0 to 6. To select a particular speed press key F6 , the value for the Inverter speed starts flashing.
  • Page 44 84-55 CONTROLS & PROGRAM DESCRIPTION Th. Trim Relay Y26 - Off Screen 4.1.b.14 Screen 4.1.b.14 shows Thread trim relay. Press the key F6 , Y26 – Off f will start flashing, then pressing key F4 once, will change the output status from Y26 – Off f to Y26 – On and then pressing key F6 will energize magnetic thread trim solenoid (Pressing the key F4 again while the display is flashing will toggle the On/Off status) and the display will stop flashing.
  • Page 45 84-55 CONTROLS & PROGRAM DESCRIPTION DC Motor Direct. Y32 - Off Screen 4.1.b.17 Screen 4.1.b.17 shows DC motor direction. Press the key F6 , Y32 – Off f will start flashing, then pressing key F4 once, will change the output status from Y32 – Off f to Y32 – On and then pressing key F6 will change the direction of DC motor.

  • Page 46: Needle Test

    84-55 CONTROLS & PROGRAM DESCRIPTION 5.2.3 NEEDLE TEST Pressing key F1 in Screen 4.1 will enter into Screen 4.1.1. Position test – F3 Restore Pgm – F4 Screen 4.1.1 Screen 4.1.1 displays two modes i.e. Position test and Restore Program. Pressing key F3 will enter into Screen 4.1.2.

  • Page 47: Programming Mode

    84-55 CONTROLS & PROGRAM DESCRIPTION Sure to Restore Exit – F3 Screen 4.1.1.c2 Screen 4.1.1.c2 confirms the restoring of default values, press key F6 , No or Yes status starts blinking, press key F4 to toggle between Yes or No status and press key F6 to store the selected status to the control system memory.
  • Page 48 84-55 CONTROLS & PROGRAM DESCRIPTION Screen 4.2.d1 displays the program no. Prg -… selected in Screen 4.2 and type of the program. The type of program must be selected in this mode. There are total numbers of 6 types of programs. The type of program may be changed with the help of keys F1 and F4 as mentioned in previous screens.

  • Page 49: Back Tack Parameters At Cycle Start

    84-55 CONTROLS & PROGRAM DESCRIPTION Knife Delay - off Kn Delay Typ - Tim Screen 4.2.d3 Screen 4.2.d3 displays two parameters. Knife Delay parameter at start and then type of knife delay. If knife delay is set at Off that means knife starts operating as the sewing cycle begins. If it is set at On, then type of knife delay is to be defined.
  • Page 50 84-55 CONTROLS & PROGRAM DESCRIPTION BT Length – 0.0s BT head speed - 4 Screen 4.2.d6 Screen 4.2.d6 displays two parameters. BT Length: This is the length of back tack. This length is defined in terms of time in seconds till the DC motor for back tack moves the jig backward from point B to point C, so BT Length is the distance covered in time (parameter set in Screen 4.2.d6).
  • Page 51 84-55 CONTROLS & PROGRAM DESCRIPTION Press key F1 and enter into next parameters of back tack for cycle start in Screen 4.2.d8. Fwd Drive Speed – 1 Time – 0.0s Index - 1 Screen 4.2.d8 There are 3 parameters on this screen. Fwd Drive Speed: This is the DC motor speed during the jig movement from point A to B.

  • Page 52: Dense Stitch Parameters At Cycle Start

    84-55 CONTROLS & PROGRAM DESCRIPTION 5.3.2 DENSE STITCH PARAMETERS AT CYCLE START: In Screen 4.2.d5, If Back tack parameter is selected “No” it will switch to Screen 4.2.d9. Soft Head Speed - 3 Screen 4.2.d9 Whenever using dense stitching mode, the machine makes a few stitches before moving into actual dense stitching mode and this mode is called “Soft Start”.
  • Page 53 84-55 CONTROLS & PROGRAM DESCRIPTION Dense Drv Speed – 0 Time – 0.0s Index - 1 Screen 4.2.d12 Screen 4.2.d12 displays three parameters. Dense Drv Speed: This is the DC motor speed during dense stitching mode. Time: This is a time parameter in seconds. During this time DC motor will rotate in dense stitch mode.

  • Page 54: Program Functions

    84-55 CONTROLS & PROGRAM DESCRIPTION 5.3.3 PROGRAM FUNCTIONS Function used – 2 Edit – f1 Press F3 Screen 4.2.d15 Screen 4.2.d15 displays function selection. Total number of 6 functions may be used in a single program. There are three types of functions that may used in a program. Corner Fly back Cycle End...
  • Page 55 84-55 CONTROLS & PROGRAM DESCRIPTION to enter Screen 4.2.d23. screen displays three parameters used to control stitch density for the back tack at the cycle end. End Fwd Drv Spd – 0 Time – 0.0s Index - 1 Screen 4.2.d18 End Fwd Drv Spd: This is the DC motor speed during forward movement of back tack at cycle end.
  • Page 56 84-55 CONTROLS & PROGRAM DESCRIPTION Screen 4.2.d19 displays two parameters. End BT Drv Spd: This is the speed of DC motor set during back tack operation at the cycle end. End BT Hd Spd: This is the speed parameter set for the sewing head motor when the jig is moving for back tack operation at the end of cycle end.
  • Page 57 84-55 CONTROLS & PROGRAM DESCRIPTION Photocell retry is a time parameter in milliseconds. This time is a delay in execution of signal to the control system after the tape is sensed by the photocell. This parameter helps to eliminate inaccura- cies in sensing of tape due to uneven response at the edges of tapes and sensing begins after the tape edge has been crossed.

  • Page 58: Function Types

    84-55 CONTROLS & PROGRAM DESCRIPTION In Screen 4.2.d27 press key F3 to save the program or press key F4 to retrieve the previously entered parameters and enter to program edit mode in Screen 4.2. 5.3.3A FUNCTION TYPES: There are total three types of functions that can be programmed in any Program. Cor(0) –...
  • Page 59 84-55 CONTROLS & PROGRAM DESCRIPTION parameters are not active if parameter “Type” in Screen 4.2.d1 is set ‘2’ which means Point Collar. These parameters are active only in case of round corner. Press key F1 to enter Screen 4.2.e4. Needle Stop position Screen 4.2.e4 In point corner program this parameter is used to define the position of needle.
  • Page 60 84-55 CONTROLS & PROGRAM DESCRIPTION This screen defines the time delay parameter set in seconds and thread trim cylinder will acti- vate after this time parameter once jig enters the fly back zone. Press key F1 to enter Screen 4.2.e.fb3. f1 Soft Start Screen 4.2.e.fb 3 This parameter activates soft start feature for a selected function number f..
  • Page 61 84-55 CONTROLS & PROGRAM DESCRIPTION The parameter “f1 Out Drv Spd” is defines DC motor speed when the jig is moving out of function zone. Press key F1 to enter Screen 4.2.e7. f1 Side2 Head Spd –2 Screen 4.2.e.fb 7 The parameter “f1 Side2 Head Spd”...

  • Page 62: Batch Programming

    84-55 CONTROLS & PROGRAM DESCRIPTION Press key F1 to enter Screen 4.2.end and the parameters will be updated and will enter back to Save f1 Param Screen 4.2.end Screen 4.2.d15 to edit parameters for some other function number. 5.2 BATCH PROGRAMMING Looking at Screen 4, if we press key F5 , this will enter into Screen 4.3.1 for Batch Sequence Mode.

  • Page 63: Diagram Display

    84-55 CONTROLS & PROGRAM DESCRIPTION DIAGRAM DISPLAY Revised 09/2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-58...
  • Page 64 84-55 CONTROLS & PROGRAM DESCRIPTION DIAGRAM DISPLAY Revised 09 /2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-59...
  • Page 65 84-55 CONTROLS & PROGRAM DESCRIPTION DIAGRAM DISPLAY Revised 09/2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-60...
  • Page 66 84-55 CONTROLS & PROGRAM DESCRIPTION DIAGRAM DISPLAY Revised 09 /2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-61...

  • Page 67: Parameters Value Chart & Default Programs

    84-55 CONTROLS & PROGRAM DESCRIPTION PARAMETERS VALUE CHART & DEFAULT PROGRAMS Revised 09/2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-62...
  • Page 68 84-55 CONTROLS & PROGRAM DESCRIPTION PARAMETERS VALUE CHART & DEFAULT PROGRAMS Revised 09 /2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-63...
  • Page 69 84-55 CONTROLS & PROGRAM DESCRIPTION PARAMETERS VALUE CHART & DEFAULT PROGRAMS Revised 09/2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-64...
  • Page 70 84-55 CONTROLS & PROGRAM DESCRIPTION PARAMETERS VALUE CHART & DEFAULT PROGRAMS Revised 09 /2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-65...

  • Page 71: Pneumatics

    84-55 PNEUMATICS 6.0 PNEUMATICS The pneumatics are switched by a bank of solenoids mounted on the rear out side of the electrical control box. This bank of solenoids control the following: Jig Flap Stitch Size Adjuster 1 Stitch Size Adjuster 2 Jig Drive/Presser Foot Knife Jig Eject...

  • Page 72: S7 Jig Alignment

    84-55 PNEUMATICS S7 JIG ALIGNMENT When solenoid is energized, air flows thro’ line A7. This causes the jig align cylinder to activate and pull on the snubber arm block and straightens out the jig. An air pressure regulator is fitted in line to control the force applied to the snubber block.

  • Page 73: Pneumatic Diagram

    84-55 PNEUMATIC DIAGRAM Revised 09/2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-68...

  • Page 74: Head Setting Procedures

    84-55 HEAD SETTING PROCEDURES 7.1 ADJUSTING THE FEED TIMING 7.2 NEEDLE-TO-HOOK RELATIONSHIP Revised 09 /2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-69...

  • Page 75: Lubrication

    84-55 HEAD SETTING PROCEDURES 7.3 LUBRICATION 7.4 ADJUSTING THE AMOUNT OF OIL (OIL SPLASHES) IN THE HOOK Revised 09/2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-70...
  • Page 76 84-55 HEAD SETTING PROCEDURES Revised 09 /2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-71...

  • Page 77: Cloth Cutting Knife

    84-55 HEAD SETTING PROCEDURES 7.5 CLOTH CUTTING KNIFE Revised 09/2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-72...

  • Page 78: Trimming And Synchronizer

    84-55 TRIMMING AND SYNCHRONIZER 8.1 REPLACING THE MOVING KNIFE (DLM-5400N-7) 8.2 ADJUSTING THE INITIAL POSITION OF THE MOVING KNIFE (DLM-5400N-7) Revised 09 /2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-73...

  • Page 79: Replacing The Counter Knife (Dlm-5400N-7)

    84-55 TRIMMING AND SYNCHRONIZER 8.3 REPLACING THE COUNTER KNIFE (DLM-5400N-7) 8.4 ADJUSTING THE PRESSURE OF THE COUNTER KNIFE Revised 09/2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-74...

  • Page 80: Synchronizer Setting

    84-55 TRIMMING AND SYNCHRONIZER 8.5 SYNCHRONIZER SETTING Revised 09 /2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-75...

  • Page 81: Electrical Diagram

    84-55 ELECTRICAL DIAGRAM Revised 09/2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-76...
  • Page 82 84-55 ELECTRICAL DIAGRAM Revised 09 /2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-77...
  • Page 83 84-55 ELECTRICAL DIAGRAM Revised 09/2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-78...
  • Page 84 84-55 ELECTRICAL DIAGRAM Revised 09 /2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-79...
  • Page 85 84-55 ELECTRICAL DIAGRAM Revised 09/2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606 1-80...
  • Page 86 84-55 TABLE OF CONTENTS 9.1 Stitching ............................2-2 9.2 Machine Control ..........................2-3 Revised 09 /2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606...
  • Page 87 84-55 TROUBLESHOOTING FAULT CAUSE CORRECTION 9.1 Stitching: 9.1.1 General Thread is caught in the Check lubrication. thread path. Correct threading (Sec.3) Tension is wrong Adjust tension (Sec. 3). Thread take up spring Adjust the take up (Sec. misadjusted. Problem with needle. Check or Replace (Sec.3) Spool spin.
  • Page 88 VR Green LED is off then check the wiring by wiring diagram if wiring ok Voltage relay is faulty so contact AMF Reece for new & replace Revised 09 /2005 E-mail: service@amfreece.cz; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606...
  • Page 89 Change if still no Green LED at Power Supply Unit then Power Supply faulty contact AMF Reece for new & replace 9.2.4 Table Lamp fails to Power on switch off Turn on power switch at two locations one at lamp head &...
  • Page 90 MMI cable connection ok but still not powered on Chance of MMI faulty or PLC to MMI connection Port is faulty contact AMF Reece for new & replace 9.2.7 DC motor for jig DC motor card in cabinet Check Fuse F5 if Blown...
  • Page 91 AMF Reece for new & Trim solenoid faulty replace Check cable for 24 VDC for trim solenoid mounted...

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