Related Manuals for REVCON RHF-Active
Summary of Contents for REVCON RHF-Active
- Page 1 User Manual RHF-Active Active Harmonic filter Nominal Current 15A, 35A, 55A, 100A, 150A Nominal Voltage 380V -- - 480V (50Hz / 60Hz) Version 05/2023...
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Page 2: Table Of Contents
3.6 Simplified commissioning ......................14 4. Product-Overview ..................15 4.1 What this chapter contains ......................15 4.2 Function principle: ........................15 4.2.1 RHF-Active ..........................16 4.2.2 RHF-Hybrid ..........................16 4.3 Product-characteristics A) 15A ..................... 17 B) 35A ..............................18 C) 55A ..............................19 D) 100A ............................... - Page 3 5.3.4 RS-485 and CAN Communication ....................30 5.3.5 Current transformer wiring ....................... 31 5.3.6 RHF-Active in parallel wiring ..................... 32 5.3.7 Selection of current transformers ..................... 33 5.3.8 Modification of wiring when using current transformers with high ratio ........ 33 5.3.9 EPO and RHF-Active ID ......................
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Page 4: Important Information
The operating instructions must be complete and perfectly legible. Please read this manual carefully and follow all safety precautions before moving, installing, operating and servicing the RHF-Active Filter, if ignored, physical injury or death may occur, or damage may occur to the devices. -
Page 5: Type Code
Active: Active Harmonic Filter ④ Nominal current Nominal current 100: 100Ampere ⑤ Voltage class Voltage class 480: 200-480V ⑥ 50/60: 50Hz and 60Hz Mains frequency Mains frequency ⑦ IP degree of protection IP20 Version A or B 1.4 Name plate User manual RHF-Active... -
Page 6: Legal Regulations
• are no machines in terms of the EG directive “machines“ • are no household appliances, but components which are determined only for the further application in commercial use Drive system with filter module REVCON RHF-Active • conform to the EG directive “Electromagnetic Compatibility“, if they are installed by the specifications of the CE-typical drive control system •... -
Page 7: Safety Precautions
2.1 What this chapter contains Please read this manual carefully and follow all safety precautions before moving, installing, operating and servicing the RHF-Active Filter, if ignored, physical injury or death may occur, or damage may occur to the devices. If any physical injury, death, or damage to the devices occurs for ignoring to the safety precautions in the manual, our company will not be responsible for any damages and we are not legally bound in any manner. -
Page 8: Safety Definitions And Warning Symbols
Marks a general, useful hint. If it is information and Information Noter! observed, usage of the system will be hints for using easier Informations Marque une indication générale et utile. S'il est observé, l'utilisation du système utiles et sera plus facile conseils d'utilisation User manual RHF-Active... - Page 9 The manufacturer’s documentation must be observed. mechanically the module must not be put into operation, as it cannot ensured, that relevant standards The product-specific safety and application This safety information must be kept! notes in these Operating Instructions must also be observed!! User manual RHF-Active...
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Page 10: General Safety Information
The units, operational data and circuit details described in this manual have to be understood analogously and have to be checked for transferability to each application. • Use the drive system only in flawless condition. Modifications of the filter modules without consultation of a REVCON -technician are not • ... -
Page 11: Safety Responsible Persons
- are informed about relevant specifications, standards and accident prevention regulations - are trained in the installation and operation of relevant systems - are able to recognize and avoid possible dangers (Definition for qualified personnel in accordance to IEC 364) User manual RHF-Active... -
Page 12: Specification Of Wires And Cables
2.5 Specification of wires and cables The used wires and cables must comply the relevant standards at place of • installation and operation. • Rules regarding minimum PE crass section must be observed in any case! 2.6 Rest danger Danger! ELECTRIC SHOCK, EXPLOSION OR ARC FLASH After switching off the mains supply all terminals may stay life for up to fifteen minutes! Before touching, verify that no voltage is present. -
Page 13: Fast Start
Check for ambient moisture to be below 90%. If the moisture is higher, measures for reduction of moisture must be taken. Check for no direct sunlight exposition of the RHF-Active and for no dust impact. If that could happen, countermeasures must be taken. -
Page 14: Check Of The Installation
If several products are used in parallel, check for compliant adjustment of the parameters. If the RHF-Active has not been powered up for >4 month, wait 1 hour before starting it (RUN). Hint: If the result of harmonic compensation is not satisfying, please check the parameters once again first, wiring (especially polarity) of the current transformers second. -
Page 15: Product-Overview
4.1 What this chapter contains This chapter describes the function principle, the characteristics of the product and dimensions. 4.2 Function principle: The following drawings show the principle, simplified setup fo active harmonic filters. Simplified topology of RHF-Active 15-150A User manual RHF-Active... -
Page 16: Rhf-Active
The sum of distorted load current and compensation current results in a (nearly) sinewave grid current. The required nominal current of the RHF-Active depends on the nominal current of the load and its distortion. If the distorting load is a frequency converter, the percentage of compensation current is ca. -
Page 17: Product-Characteristics A) 15A
5%~95% Class F without condensation Altitude below 1000m Altitude Derating above 1000m (5%/1000m to 4000m) Weight, Dimensions Weight Dimensions W*D*H[mm] 86*260*450 Certifications Certifications CE,UL Transport/Storage Ambient temperature (Transport) -25℃~+70℃ (following DIN EN 50178) Ambient temperature (Storage) -25℃~+55℃ (following DIN EN 50178) User manual RHF-Active... - Page 18 Altitude below 1000m Altitude Derating above 1000m (5%/1000m to 4000m) Weight, Dimensions Weight 16kg Dimensions W*D*H(mm) 106*360*560 Certifications Certifications CE,UL Transport/Storage Ambient temperature (Transport) -25℃~+70℃ (following DIN EN 50178) Ambient temperature (Storage) -25℃~+55℃ (following DIN EN 50178) User manual RHF-Active...
- Page 19 Altitude below 1000m Altitude Derating above 1000m (5%/1000m to 4000m) Weight, Dimensions Weight 18kg Dimensions W*D*H(mm) 106*360*560 Certifications Certifications CE,UL Transport/Storage Ambient temperature (Transport) -25℃~+70℃ (following DIN EN 50178) Ambient temperature (Storage) -25℃~+55℃ (following DIN EN 50178) User manual RHF-Active...
- Page 20 1000m Altitude Derating above 1000m (5%/1000m to 4000m) Weight, Dimensions Weight 32kg Dimensions W*D*H(mm) 97*482*755 Certifications Certifications CE,UL (in progress) Transport/Storage Ambient temperature (Transport) -25℃~+70℃ (following DIN EN 50178) Ambient temperature (Storage) -25℃~+55℃ (following DIN EN 50178) User manual RHF-Active...
- Page 21 1000m Altitude Derating above 1000m (5%/1000m to 4000m) Weight, Dimensions Weight 32kg Dimensions W*D*H(mm) 97*482*755 Certifications Certifications CE,UL (in progress) Transport/Storage Ambient temperature (Transport) -25℃~+70℃ (following DIN EN 50178) Ambient temperature (Storage) -25℃~+55℃ (following DIN EN 50178) User manual RHF-Active...
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Page 22: Installation Instructions
5. Installation instructions 5. Installation instructions 5.1 What this chapter contains This chapter describes mechanical and electrical installation. 5.2 Mechanical drawings A) 15A: User manual RHF-Active... -
Page 23: B) 35A + C) 55A
5. Installation instructions B) 35A + C) 55A: User manual RHF-Active... -
Page 24: D) 100A + E) 150A
5. Installation instructions D) 100A + E) 150A User manual RHF-Active... -
Page 25: Mechanical Installation
5.2.1 Mechanical installation For safe and undisturbed operation, it is mandatory to follow those instructions for mechanical installation: 1. Clearance between RHF-Active and other components like chokes, cabinet walls, drives: ≥100mm in horizontal (left/right) and ≥100mm in vertical direction (bottom) 2. -
Page 26: Electrical Wiring
5. Installation instructions 5.3 Electrical wiring: 5.3.1 3P3W wiring User manual RHF-Active... -
Page 27: 3P4W Wiring
5. Installation instructions 5.3.2 3P4W wiring User manual RHF-Active... - Page 28 RHF-Active. It is mandatory that the physical installation must match the adjusted method in the software of the RHF-Active. If this is not observed, the reduction of harmonics is not optimal.
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Page 29: Led Status Display
5. Installation instructions 5.3.3 LED status display Green: Operation Red: Error Flashing Green: Standby User manual RHF-Active... -
Page 30: Rs-485 And Can Communication
5. Installation instructions 5.3.4 RS-485 and CAN Communication Terminal label Function CANL CAN connection for software update (for use of REVCON only) CANH GND_O +7.5V Aux supply. For use of REVCON only. 485 Interface for remote control by a computer. A standard-485- 485+ communikation interface requires screened or twisted wires. -
Page 31: Current Transformer Wiring
CT S2 in Phase B (L2.1) CT_C CT S1 in Phase C（L3) CT S2 in Phase C (L3.1) Protective wire / screening Hint: To achieve best performance of RHF-active the pairs CT_A+GND, CT_B+GND and CT_C+GND should be twisted. User manual RHF-Active... -
Page 32: Rhf-Active In Parallel Wiring
5. Installation instructions 5.3.6 RHF-Active in parallel wiring RHF-Active may be connected in parallel without limitation to achieve higher power ratings. It is necessary to adjust the related parameters in the software and do adopt the wiring of the current transformers. -
Page 33: Selection Of Current Transformers
The Software adjustment must be in accordance to the final ratio. If e.g. a 100A CT is used, but the wire is loped through. The setting in the software must be 50A. User manual RHF-Active... -
Page 34: Epo And Rhf-Active Id
ID_DS Reserved for future purpose A new RHF-Active will be supplied with a short circuit wire at the EPO connector. This is mandatory to ensure that the RHF-Active will NOT start at first powering up.If the RHF-Active has not been powered up for >4 month, wait 1 hour before starting it (RUN). To start the RHF- Active, switch off the supply voltage, disconnect the EPO connector (or remove the wire) and power it up again. -
Page 35: Input And Output Interface
Relay 1, Normal Open, DC, capacity: 8A/250VAC GND_O Common ground for DC input IN1+ for DC +, recommended input voltage range: 10 ~ 24V DC IN2+ for DC +, recommended input voltage range: 10 ~ 24V DC User manual RHF-Active... -
Page 36: Supervision- And Control Software
Suitable for RHF-Active Configuration V3.2.7 (or higher) RHF-Active 15, 35,55A, 100A, 150A 6.2.1 Log In For connection of the RHF-Active to the PC the latest RHF-Active PC software should be used. This can be downloaded from www.revcon.de or requested from info@revcon.de... -
Page 37: Maintenance And Check Of Hardware
7. Maintenance and check of hardware 7.1 What this chapter contains This chapter contains instructions for predictive maintenance of the RHF-Active. 7.2 Periodicity of maintenance When installed in an appropriate environment the RHF-Active required minimal maintenance. The recommended maintenance is listed below. Check Task... -
Page 38: Error Description And Repair
- Observe chapter 5.3.9! System settings (red LED) - Check for first error than for second No communication Software settings Improve baud rate and/or interface selection Further possible alerts and troubleshooting can be found in the RHF-Active commissioning guide. User manual RHF-Active... -
Page 39: Revcon
Power supply module for multiple motor applications (supply of multiple drive controllers) without generator- operation 7. REVCON RHF-8P/5P ® Revcon Passive Harmonic filter. Reduces the harmonic distortion of a drive to <5% or 8. REVCON ® RHF-Hybrid Combines the advantages of active and passive harmonic filter. -
Page 40: Revcon Contact
9. Revcon Revcon Contact Eltroplan-REVCON Elektrotechnische Anlagen GmbH Edisonstraße 3 D-59199 Bönen Phone +49 (0)2383 920 22 22 +49 (0)2383 920 22 66 E-Mail info@REVCON.de www.REVCON.de User manual RHF-Active...
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