1. Manuals
  2. Brands
  3. Esta Manuals
  4. Water Filtration Systems
  5. OILMAC 3000
  6. Translation of the original installation instructions

Esta OILMAC 3000 Translation Of The Original Installation Instructions

Oil mist separator
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
THE WORLD OF EXTRACTION
TRANSLATION OF THE ORIGINAL INSTALLA-
TION INSTRUCTION
Oil mist separator
OILMAC 3000

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the OILMAC 3000 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Esta OILMAC 3000

Summary of Contents for Esta OILMAC 3000

  • Page 1 THE WORLD OF EXTRACTION TRANSLATION OF THE ORIGINAL INSTALLA- TION INSTRUCTION Oil mist separator OILMAC 3000...
  • Page 2 THE WORLD OF EXTRACTION Welcome to the wide world of extraction technology With the purchase of an ESTA product you have chosen a quality product which has been designed to the current state of the art. ESTA products provide clean air to the work place and consequently guarantee better quality, longer machine running times and above all, provide healthier working conditions.
  • Page 3 © Copyright This publication including all associated documents is protected by the laws of copyright. Its use requires the prior written consent of ESTA Apparate- bau GmbH & Co. KG, Senden. This applies in particular to all reproduction, distribution, processing, translation, and microfilming; as well as storing and processing in electronic systems, including databanks and on-line services.

  • Page 4: Table Of Contents

    Table of contents ESTA Apparatebau GmbH & Co. KG Table of contents General instructions........ 5 8.6.2 Replace afterfilter........  34 General notes prior to use ...... 5 Siphon hose maintenance ......  35 Legal information ......... 5 Cleaning the product........  35 Target group of the document .....

  • Page 5: General Instructions

    ESTA Apparatebau GmbH & Co. KG General instructions 1 1 General instructions 1.1 General notes prior to use Before using the product, it must be ensured that all persons about to use the product or perform maintenance work on it, Have received all relevant information, instructions and training courses for using the product and have understood them.

  • Page 6: How To Read This Document

    1 General instructions ESTA Apparatebau GmbH & Co. KG 1.4 How to read this document This document is a component of the product it describes. Keep the instruc- tions easily accessible at the place where the device is being used, so that they can be seen by the staff at all times.

  • Page 7: Form And Significance Of Warning Information

    ESTA Apparatebau GmbH & Co. KG General instructions 1 1.5 Form and significance of warning information DANGER High risk indicates an imminent hazard. If this is not averted, death or very serious injury will result. WARNING Medium risk indicates the possibility of an imminent hazard. If this is not averted, death or very serious injury may result.

  • Page 8: Explanation Of Symbols

    1 General instructions ESTA Apparatebau GmbH & Co. KG 1.6 Explanation of symbols General warning signs Electric voltage Warning notices Hearing damage Toxic dusts Danger of crushing Falling/tipping hazard Hand injuries Suspended load Automatic start-up General prohibition Read the manual...

  • Page 9: Product Identification

    2 Product identification 2.1 Symbols and labels used The ESTA service label indicates when and by whom the last service was carried out by the ESTA maintenance service. It also lists when the next service by the ESTA maintenance service is scheduled.

  • Page 10: Improper Use

    2.3 Improper use The product may only be used within the scope of the technical data spe- cified by ESTA. Uses that exceed the specifications in “Intended Use” are deemed to be inappropriate. The manufacturer is in this case not liable for resulting damage.

  • Page 11: Warranty Terms

    For your own safety, use only genuine replacement parts and accessories. ESTA accepts no liability for any resulting damage if other products are used. 2.6 Important information on the product...

  • Page 12: Safety

    3 Safety ESTA Apparatebau GmbH & Co. KG 3 Safety 3.1 Hazard prevention DANGER Electric shock from high voltage Severe injury including death possible Any work on the electrical grid and on live components may only be per- formed by an electrician.
  • Page 13 ESTA Apparatebau GmbH & Co. KG Safety 3 DANGER Risk of falling and tripping Danger to life from falling objects or loads Do not stand under suspended loads. Secure the assembly area and mark it out (e.g., with barrier tape).

  • Page 14: Workstation Ventilation

    3 Safety ESTA Apparatebau GmbH & Co. KG CAUTION Harmful separated substances Effects on respiration, organs, skin and eyes Maintenance, cleaning, repair, and emptying work may only be com- pleted by expert personnel. Ensure that the siphon connection for the discharge of residues is con- nected.

  • Page 15: Product Safety

    ESTA Apparatebau GmbH & Co. KG Safety 3 3.3 Product safety The following points must be considered to avoid injuries and other risks due to inappropriate use and operation of the product: Assembly, electrical connection, maintenance, initial operation, clean- ing, repair and other work in connection with the product may only be performed by trained specialists.

  • Page 16: Qualified Personnel

    3 Safety ESTA Apparatebau GmbH & Co. KG 3.4 Qualified personnel Trained personnel Trained personnel are those who have been instructed in the correct hand- ling of the product and who are aware of the risks presented by improper use. Personnel must receive instruction on safety equipment. Knowledge of this manual is mandatory.

  • Page 17: Structure And Function

    ESTA Apparatebau GmbH & Co. KG Structure and function 4 4 Structure and function 4.1 Illustration 1 Connection for air inlet raw gas 2 Outlet opening clean gas 3 Fan unit 4 Afterfilter cartridge 5 Main separator oil filter 6 Pre-filter metal mesh...

  • Page 18: Functional Description

    4 Structure and function ESTA Apparatebau GmbH & Co. KG 4.2 Functional description Principles of the proced- With the vacuum generated by the fan, air containing aerosol is extracted through the connected suction hose. The replaceable filters separate the aerosol residue safely. The purified air is returned to the atmosphere via outlet openings or an exhaust air line.

  • Page 19: Transport And Installation

    ESTA Apparatebau GmbH & Co. KG Transport and installation 5 5 Transport and installation TARGET GROUP: Transport personnel 5.1 Transport DANGER Risk of falling and tripping Danger to life from falling objects or loads Do not stand under suspended loads.

  • Page 20: Set-Up

    Remove the packaging and check the product for damage and com- pleteness The product must not be put into operation if there is damage, or if the delivery is incomplete. Contact ESTA in such cases Any foreign objects inside the product must be removed before start-up 5.2 Set-up...

  • Page 21: Commissioning

    ESTA Apparatebau GmbH & Co. KG Commissioning 6 6 Commissioning TARGET GROUP: Commissioning personnel DANGER Electric shock from high voltage Severe injury including death possible Any work on the electrical grid and on live components may only be per- formed by an electrician.

  • Page 22: Ambient Conditions For The Product

    6 Commissioning ESTA Apparatebau GmbH & Co. KG NOTICE Material damage Inspect the product before each use for faulty, damaged or missing com- ponents. If there is damage, do not use the product and immediately notify the maintenance personnel responsible.

  • Page 23: Pipeline Connection

    ESTA Apparatebau GmbH & Co. KG Commissioning 6 6.2 Pipeline connection CAUTION Dust deposits in the pipe system Short-term impairment of the respiratory organs during inhalation Check the connected piping system regularly for dust deposits. Observe the minimum air speed required for use and the resulting min- imum airflow volume.

  • Page 24: Electrical Connection

    6 Commissioning ESTA Apparatebau GmbH & Co. KG 6.3 Electrical connection CAUTION Starting up the drive motor / fan impeller when the extraction and outlet pipe are not correctly connected Risk of crushing limbs Check correct connection of the intake and outlet pipe.

  • Page 25: Siphon Hose Connection

    ESTA Apparatebau GmbH & Co. KG Commissioning 6 Electrical connection Air clearances between bare, live parts themselves and earth: ≥ 5.5 mm [0.217"] (at a rated voltage of UN ≤ 690V). Install terminals with jumpers (e.g. according to DIN 46282) in the con- ductors, ð...

  • Page 26: Monitoring Rotation Direction

    6 Commissioning ESTA Apparatebau GmbH & Co. KG 6.5 Monitoring rotation direction DANGER Electric shock from high voltage Severe injury including death possible Any work on the electrical grid and on live components may only be per- formed by an electrician.

  • Page 27: Operation

    ESTA Apparatebau GmbH & Co. KG Operation 7 7 Operation TARGET GROUP: Operating personnel 7.1 Operating the product Switch on the product Switch on the product. Start the operating process. ð The product is in operation. Switch product off End the operating process.

  • Page 28: Servicing And Maintenance

    8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG 8 Servicing and maintenance TARGET GROUP: Maintenance and cleaning staff CAUTION Harmful separated substances Effects on respiration, organs, skin and eyes Maintenance, cleaning, repair, and emptying work may only be com- pleted by expert personnel.

  • Page 29: Operating And Auxiliary Materials

    ESTA Apparatebau GmbH & Co. KG Servicing and maintenance 8 8.1 Operating and auxiliary materials NOTICE Material damage caused by aggressive cleaning agents and in- correct cleaning methods Damage to seals, surfaces or plastics on the product Do not use any aggressive cleaning agents which might attack seals, surfaces or plastics.

  • Page 30: Maintenance Table

    8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG 8.2 Maintenance table NOTICE Adjusting the maintenance interval to the operating time The inspection and maintenance intervals specified here refer to normal ap- plication conditions. In difficult conditions, e.g. increased separation volume and extended daily operating hours, the specified intervals must be shortened.

  • Page 31: Visual Inspection

    ESTA Apparatebau GmbH & Co. KG Servicing and maintenance 8 8.3 Visual inspection Parts and components on the product exhibiting damage must be replaced immediately with new original ESTA parts. Daily Check the complete product and its parts for damage Check the product and its parts for dirt and clean as necessary, see Cleaning the product [} 35]...

  • Page 32: Functional Check

    Annually Check all electrical devices in accordance with VDE 0701 - 0702, VDE 0600 Contact ESTA maintenance service to check the volume flow, vacuum and current consumption 8.5 Check the filter elements Condition of the filter elements Damage and level of soiling...

  • Page 33: Change Filter

    ESTA Apparatebau GmbH & Co. KG Servicing and maintenance 8 8.6 Change filter After a longer period of operation, the pores of the filter cassette slowly be- come saturated due to the filtering of air containing aerosols. The filter cas- sette must be replaced.

  • Page 34: Replace Afterfilter

    8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG 8.6.2 Replace afterfilter Remove afterfilter ü Perform a filter change while the plant is not in operation. ü Prepare a suitable container and disposal sack for the consumed filter cartridges.

  • Page 35: Siphon Hose Maintenance

    ESTA Apparatebau GmbH & Co. KG Servicing and maintenance 8 8.7 Siphon hose maintenance The connections for the siphon hoses are located on the underside of the product. They enable the lubricant to drain and prevent undesired intake of false air. The siphon connections and hoses can clog, particularly with sludgy, viscous media, and must be maintained regularly.

  • Page 36: Faults And Rectification

    9 Faults and Rectification ESTA Apparatebau GmbH & Co. KG 9 Faults and Rectification TARGET GROUP: Maintenance staff DANGER Electric shock from high voltage Severe injury including death possible Any work on the electrical grid and on live components may only be per- formed by an electrician.
  • Page 37 ESTA Apparatebau GmbH & Co. KG Faults and Rectification 9 Fault possible cause fault clearance Smoke develop- Imbalance in the fan. Immediately switch off. ment or loud run- Impeller scrapes against the Have fan checked by ning noises of the housing.

  • Page 38: Decommissioning

    10 Decommissioning ESTA Apparatebau GmbH & Co. KG 10 Decommissioning TARGET GROUP: Commissioning personnel CAUTION Harmful separated substances Effects on respiration, organs, skin and eyes Maintenance, cleaning, repair, and emptying work may only be com- pleted by expert personnel. Ensure that the siphon connection for the discharge of residues is con- nected.

  • Page 39: Packing And Storage

    ESTA Apparatebau GmbH & Co. KG Packing and storage 11 11 Packing and storage TARGET GROUP: Transport personnel 11.1 Packaging DANGER Risk of falling and tripping Danger to life from falling objects or loads Do not stand under suspended loads.

  • Page 40: Storage

    Contamination Due to contamination of the extraction system with dust hazardous to health, the system or its parts cannot be returned to ESTA. Dispose of col- lected material and filter elements according to the country-specific and re- gional laws and regulations.

  • Page 41: Technical Data

    ESTA Apparatebau GmbH & Co. KG Technical data 12 12 Technical data NOTICE Differing technical data for special versions The potentially differing technical data for special versions of the stand- ard product can be found on the type plate We reserve the right to make technical changes.

  • Page 42: Spare Parts List

    12 Technical data ESTA Apparatebau GmbH & Co. KG 12.1 Spare parts list NOTICE Improper storage Material damage Store spare parts in the original packaging until use. Observe storage temperature. OILMAC Spare part Unit Article number Oil filter cartridge F9 01000594 Aluminium wire mesh compl.

  • Page 43: Optional Equipment

    ESTA Apparatebau GmbH & Co. KG Optional equipment 13 13 Optional equipment Discharge air port with muffler A discharge air line (pipe or hose) is connected to the discharge air port in order to route the exhaust air to the outdoors. The outlet of the exhaust air line must remain clear in order to guarantee the flow rate.

  • Page 44: Declaration Of Incorporation

    14 Declaration of incorporation ESTA Apparatebau GmbH & Co. KG 14 Declaration of incorporation pursuant to EC guideline Machinery 2006/42/EC Appendix II, Part 1 B Name of manufacturer: ESTA Apparatebau GmbH & Co. KG Address: Gotenstr. 2 – 6 89250 Senden / GERMANY Name of the authorised documenta- ESTA Apparatebau GmbH &...
  • Page 45 ESTA Apparatebau GmbH & Co. KG Declaration of incorporation 14 Note: The incomplete machine can be operated only once it has been determined that the building’s capacities meet the specifications in the directives men- tioned above. Technical documentation was created according to Appendix VII Part B of this guideline.
  • Page 46 THE WORLD OF EXTRACTION...
  • Page 47 Think about tomorrow today! ESTA MAINTENANCE SERVICE OFFERS THESE ADVANTAGES! Check of your extraction system by an experi- Preserving the value retention of your system enced and well trained team of ESTA service Compliance with statutory provisions technicians Detailed maintenance documentation as veri-...
  • Page 48 ESTA Apparatebau GmbH & Co. KG Gotenstrasse 2 – 6 89250 Senden / GERMANY Telephone +49 (0) 7307 804-0 Fax +49 (0) 7307 804-500 E-Mail info@esta.com...

This manual is also suitable for:

56203

Table of Contents