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Table of Contents
Troubleshooting
Related Manuals for Esta SRF K-10
Summary of Contents for Esta SRF K-10
- Page 1 The World of Extraction SRF K-10 / K-15 Welding Fume Filters...
- Page 2 The World of Extraction Welcome to the sphere of suction technology Your purchase of an ESTA machine has been a good decision. The design of our quality products complies with the latest state of the art. ESTA products have been devised to provide for clean air at the workplaces at which they are applied.
- Page 3 SRF K-10 FM SRF K-15 FM Item No. 55.203 (SRF K-10 FM) Item No. 55.235 (SRF K-10 FM IFA W3) Item No. 55.235.005 (SRF K-10 FM IFA W3) Item No. 55.212 (SRF K-15 FM) Item No. 55.229 (SRF K-15 FM IFA W3) Item No.
- Page 4 Item No.: 55.203 // 55.234 // 55.234.005 // 55.235 // 55.235.005 // 55.212 // 55.228 // 55.228.007 // 55.229 // 55.229.003 and variations Publisher ESTA Apparatebau GmbH & Co. KG Tel.: +49 (0) 73 07 80 4 -0 Gotenstraße 2-6...
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Page 5: Table Of Contents
12.4 Using an activated carbon filter ..................24 12.5 Discharge air port ......................24 Device diagram ........................25 Declaration of conformity ....................26 Notes ............................27 Notes ............................28 55203-52-02 SRF K-10 & K-15... -
Page 6: General Safety Notes
Use of the device when welding oil-covered metals is prohibited. Fire hazard! The device must not be used or stored outdoors or under wet conditions. Only original ESTA replacement parts must be used; use of other products will void the warranty. - Page 7 On devices with alternating current drive (SRF K-10) a 16 amp protected wall socket, and for devices with three-phase drive (SRF K-15 or custom equipped SRF K-10), a 16 amp protected CEE wall socket is needed (see model plate).
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Page 8: Preventing Mechanical Hazards
When emptying the dust collection container, it is possible to inhale dust. Following the instructions in section “Disposing of collected dust materials” will minimize this hazard. When transporting the device, close the exhaust openings to prevent dust from escaping. SRF K-10 & K-15 55203-52-02... -
Page 9: Intended Use
5. Intended use The ESTA welding fume filter has been manufactured according to the state of the art and in compliance with safety regulations. The welding fume filters SRF K-10 and K-15 are suitable for exhausting welding fumes where non-alloyed steels are welded at portable work locations. The purified air can be directed back into the work area. -
Page 10: Technical Data And Description
3744 in an open area, at maximum volume flow, at a 1 m distance from the surface of the device, at a height of 1.6 m above ground. From the measurement surface sound pressure level and the device dimensions, the sound power level according to DIN EN ISO 3744 was calculated. SRF K-10 & K-15 55203-52-02... -
Page 11: Functional Description
The cleaning frees the filter elements of smoke deposits and reconditions them. A tilting mechanism deposits the dust on the bottom of the filter housing into a dust bag. 55203-52-02 SRF K-10 & K-15... -
Page 12: Delivery, Installation And Start-Up
Additionally, the connection for electricity and, if necessary, compressed air must be prepared. Note for the device models SRF K-10 FM IFA W3 & SRF K-15 FM IFA W3: For stationary applications, TRGS 560 calls for the air to be guided outdoors. The exhaust air transfers are available as accessory parts. - Page 13 When transporting the welding fume filter, you should ensure the suction arm is in a fully laid out position. Risk of tipping over! For SRF K-10 max. 1 extraction arm ø140mm with 3m lenght For SRF K-15 max. 2 extraction arms each ø140mm with 3m lenght 55203-52-02 SRF K-10 &...
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Page 14: Start-Up
The ¼-inch plug nipple can be connected with a DN 7.2 ¼- inch coupling to the compressed air network. For safety, the connection to the compressed air network should not be made until the device is at its set-up area. SRF K-10 & K-15 55203-52-02... -
Page 15: Maintenance And Troubleshooting
Before the device is placed into storage, it is recommended that it be cleaned with a damp cloth, that the filter be cleaned, and that the dust container be emptied. The device must never be cleaned with flowing water. 55203-52-02 SRF K-10 & K-15... -
Page 16: Inspection And Maintenance Intervals
Visual and functional inspection, for filter leaks (dust trails or deposits on the air outlets) The main annual inspection includes: The last test by ESTA is documented on the device! In collaboration with the ESTA maintenance service Flow volume measurement ... - Page 17 Even when the compressed air supply is turned off, the compressed air tank is still under pressure (depending on model). Get the most from ESTA’s maintenance service! A maintenance contract ensures a long life and top-notch operation for your dust extractor.
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Page 18: Troubleshooting
8.3 Troubleshooting Always use the following checklists if a malfunction is evident. Call the ESTA maintenance service right away if there is a malfunction that is not discussed in these lists. Do not perform any repairs on the device yourself if they are not explicitly specified. -
Page 19: Monitoring The Minimum Airflow Volume
9. Monitoring the minimum airflow volume Test-certified models, including SRF K-10 FM IFA W3, as well as SRF K-15 FM IFA W3 are equipped with a vacuum monitor (B1) as a safety device for the minimum airflow volume to be monitored. This monitoring device measures filter resistance. -
Page 20: Cleaning
Test-certified models, including SRF K-10 FM IFA W3, as well as SRF K-15 FM IFA W3 are equipped with a safety device for monitoring the minimum airflow volume of the exhaust. A warning signal sounds when the filter must be cleaned. -
Page 21: Rotation Cleaning (Supplementary Equipment)
By turning the rotary switch to the right, the process can also be triggered manually. During the exhaust process, filter cleaning is not possible. When the filter portion is tilted, the device must not be turned on! 55203-52-02 SRF K-10 & K-15... -
Page 22: Filter Replacement
Phillips screws from the cover plate. Now the filter cartridge can be removed. To remove it without excess dust, pull an ESTA plastic bag over the filter housing so that when the filter cartridge is being removed, the plastic bag completely covers the filter cartridge. -
Page 23: Disposal
(five are provided with the device’s initial equipment) and pull the integrated string tight. Now tilt the filter housing forward. When no more dust falls from the opening into the polyethylene collection bag, 55203-52-02 SRF K-10 & K-15... -
Page 24: Disposing Of The Device
Pack the device in a suitable manner and dispose of it in compliance with local regulations. Due to contamination of the device with toxic dust, ESTA cannot take the device back. SRF K-10 & K-15... -
Page 25: Optional Equipment
ON/OFF switch Optical sensor With an ESTA exhaust arm, this can be done with an ON/OFF switch on the hood or through an optical sensor that recognizes the electrical arc during welding and starts the device. If there is no other impulse for 90 seconds, the exhaust automatically shuts off. -
Page 26: Wall Console
(hose or pipe) to channel the discharge air out into the open, for example. The outflow must remain free to keep the flow rate constant. Model SRF K-10 K-15 Discharge air port [mm] ø180 ø280 SRF K-10 & K-15 55203-52-02... -
Page 27: Device Diagram
Standpipe for exhaust arm Fan unit Filter cartridge ON/OFF switch Filter housing Disposal flap for emptying With the model information, request the replacement parts you need from the ESTA replacement part service: +49 (0) 7307 804 - 0 55203-52-02 SRF K-10 & K-15... -
Page 28: Declaration Of Conformity
14. Declaration of conformity ESTA Apparatebau GmbH & Co. KG Name of manufacturer: Gotenstraße 2 - 6 Address of manufacturer: 89250 Senden Person in charge of Ramona Pflum documentation: Gotenstraße 2 - 6 89250 Senden Here we explain that the design of the machine... -
Page 29: Notes
Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com 55203-52-02 SRF K-10 & K-15... -
Page 30: Notes
Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com SRF K-10 & K-15 55203-52-02... - Page 31 ESTA-FAX: + 49 (0) 73 07 - 80 45 00 I want to order the following items: Amount Order-No. Item description My address: Customer-No.: Company: Address: Contact person: Phone: Fax: E-mail: Signature: www.esta.com...
- Page 32 • Oil Mist Separators • Extraction Fans • Extraction Arms • Central Extraction Systems • Pipe Systems ESTA Apparatebau GmbH & Co. KG Gotenstrasse 2 – 6 D-89250 Senden, Germany Phone: +49 (0) 73 07 - 8 04 - 0 Fax: +49 (0) 73 07 - 8 04 - 500 www.esta.com...
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