albinus Compact Spare Parts Manual

Spare Parts Manual Marine Toilets
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WARNING

Hazard Risk
If the toilet is connected to ANY through-hull fittings that are below the waterline at any time, and if the toilet or pipework is damaged, water may flood in,
causing the boat to sink, which may result in loss of life.
• After every usage; both seacocks (or secondary valves) MUST be shut.
• Whenever your craft is unattended, even if only for a very short period of
time, both seacocks (even if secondary valves are fitted) MUST be shut.

Servicing

Preparation. Albinus manual toilets are user serviceable and no special skills or tools are required to
employ them. - Flush the toilet according to the operating instructions for normal use and particularly ensure that
all waste has left the discharge pipework, that the bowl is empty and that both seacocks are closed (even though
secondary valves are fitted) - Mop-up any water which might come out of the system.

Seal replacement

If water begins to leak round the piston rod on top of the pump, it means that the seal assembly is worn out and should be replaced. To this purpose, you will
have to act as follows:
1. You will need a service kit. Raise the handle to the top of its travel and wrap one turn of tape around the piston rod immediately below the handle to
protect the piston rod.
2. Using pliers, grip the piston rod only around the tape, unscrew the handle and remove the bumper washer. KEEP HOLD OF THE PISTON ROD AS LONG AS
THE OPERATION HAS BEEN COMPLETED, since if you let it go, it might fall inside the pump.
3. Unscrew the seal assembly and slide it off the piston.
4. Wrap one turn of tape around the thread at the top of the piston rod to protect the new seal then slide the new seal down the piston rod and tighten it.
5. Remove the tape from the thread. Replace the bumper washer and rescrew the handle on, holding the rod by gripping the piston rod on the tape.
6. Remove the tape from the piston rod

Overhaul

You will need a service kit containing all wearing parts - refer to the list of parts for further details.
Remove the pump assembly as follows: -
1. Loosen hose clips and disconnect the inlet hose and the link hose from the top of the pump
2. Remove the 2 screws which secure the discharge flange to the pump cylinder
3. Remove the 4 screws which secure the pump cylinder to the base, lift off the pump assembly and pick up the bottom valve gasket and the check valve
Dismantle the Pump assembly as follows:
4. Remove the 6 screws that secure the valve cover
5. Open the flush control before lifting off the valve cover assembly and picking up the top valve gasket and the valve seat
Reassemble the pump as follows:
6. Push on the new piston O-ring - Follow the servicing for seal replacement listed above and fit the new seal assembly, the piston assembly and the handle
7. Lubricate pump cylinder bore with Vaseline
8. Locate the valve seat on cylinder top, locate the top valve gasket on its pegs on the cylinder top and open the flush control before refitting the valve
cover
Refit Pump assembly on the toilet as follows:
9. Locate the bottom valve gasket on its pegs on the base and locate the check valve in the discharge elbow
10. Secure the discharge flange to the pump cylinder before securing the cylinder to the base
11. Examine all hoses throughout their length for chafe, kinks and splits under hose clips, check all hose clips for corrosion and replace worn out or damaged
parts
12. Reconnect all hose ends and secure them with their hose clips
13. Ensure that the base drain plug is securely placed

Operating instructions

Correct operation of the toilet is essential for the safety and comfort of your crew and boat.
The manually operated piston pump handles both rinsing/flushing and discharge; a flip switch puts the pump into either flushing or discharge mode.

First use:

1. For first time use, or after a long period of not being in use, the toilet can benefit for light lubrication.
2. Ensure that the inlet and discharge valves (full-bore, handle-operated sea cocks) are open
3. Half-fill the bowl with warm fresh water containing a few drops of vegetable oil or baby oil
4. Keeping the flush control lever in the "Shut position", pump out the warm water
5. After each operation, close both inlet and discharge valves!
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Common spares

Part No. Pos. Description
07-91-057 2
07-66-018 3
07-91-059 4
07-99-060 5
07-91-061 6
07-91-062 7
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Replacement seats

Part No. Description
07-01-001 Marine Toilet Manual Compact
07-99-035 Compact seat
07-01-002 Marine Toilet Manual Comfort
07-99-036 Comfort Seat Slow Close
07-01-003 Marine Toilet Manual Compact Low
07-99-035 Compact seat
• Ensure that ALL users understand how to operate the toilet system
correctly and safely, including seacocks and secondary valves. Take
special care to instruct children, the elderly and visitors!
Plastic base
Manual pump with base gasket
Gasket kit manual pump
Intake elbow 90°
Bowls gasket/screws
Check valve
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