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Surewerx AFF 402SD Owner's Manual

4-ton floor jack-super duty
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WARNING:
! !
IMPORTANT: READ THESE INSTRUCTIONS AND ALL
WARNINGS PRIOR TO USING THIS EQUIPMENT. UNDERSTAND
ALL OPERATING PROCEDURES, SAFETY WARNINGS AND
MAINTENANCE REQUIREMENTS. FAILURE TO DO SO COULD
CAUSE AN ACCIDENT RESULTING IN SERIOUS OR FATAL
INJURY AND/OR PERSONAL PROPERTY DAMAGE.
4-Ton
Floor Jack —
Super Duty
Owner's Manual
MODEL NO.: 402SD
AFF 402SD-INST-3.23.23-FA

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Summary of Contents for Surewerx AFF 402SD

  • Page 1 IMPORTANT: READ THESE INSTRUCTIONS AND ALL WARNINGS PRIOR TO USING THIS EQUIPMENT. UNDERSTAND ALL OPERATING PROCEDURES, SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS. FAILURE TO DO SO COULD CAUSE AN ACCIDENT RESULTING IN SERIOUS OR FATAL INJURY AND/OR PERSONAL PROPERTY DAMAGE. AFF 402SD-INST-3.23.23-FA...

  • Page 2: General Description

    GENERAL DESCRIPTION PRODUCT DESCRIPTION Hydraulic floor jacks are designed to lift, but not support, one end of a vehicle. Immediately after lifting, loads must be supported by a pair of appropriately rated jack stands. SAFETY INFORMATION Locate the jack in a suitable working area. Inspect the jack before each use.

  • Page 3: Important Receiving Instructions

    ASSEMBLY IMPORTANT RECEIVING INSTRUCTIONS Visually inspect all components for shipping damage. If any shipping damage is found, notify carrier at once. Shipping damage is NOT covered by warranty. The carrier is responsible for all repair or replacement cost resulting from damage in shipment. 3.1.1 CHECK THE PARTS IN THE CARTON Visually inspect all components for any missing parts or damage.

  • Page 4: Hydraulic System Purging

    3.2.3 Undo the screw (B) in the handle socket, until it no longer protrudes into the handle socket. 3.2.4 Insert the pump handle into the handle socket hole completely. 3.2.5 Ensure that the handle is completely inserted into the socket, then tighten the handle socket screw (B). Please make sure that the handle can be turned smoothly HYDRAULIC SYSTEM PURGING Open the release valve by turning it two full turns counter-clockwise.

  • Page 5: Raising A Vehicle

    OPERATING INSTRUCTIONS Before use ensure you have read and understood Section 2, Safety Information. IMPORTANT Before use, the operator is to visually inspect the jack for cracked welds, damaged or missing parts or hydraulic leak. RAISING A VEHICLE 5.1.1 Ensure that the jack and the vehicle are on a hard, level surface. 5.1.2 Always ensure that the vehicle handbrake is engaged and that the vehicle wheels are chocked.

  • Page 6: Monthly Maintenance

    MAINTENANCE MONTHLY MAINTENANCE Periodic lubrication is critical to jacks. Any restriction due to dirt or rust can cause either slow jack movement, or extremely rapid jerks, causing damage to the internal components. To keep the jack well lubricated, carry out the following steps. 6.1.1 Lubricate the linkages the saddle and pump mechanism with light oil.

  • Page 7: Adding Oil

    6.3.3 With the jack in the level position, remove the oil filler plug. 6.3.4 The proper oil volume should be the maximum distance from the oil surface level to the top of pump and should be less than 11 mm. If there is not enough oil, please add hydraulic oil according to Section 6.4. 6.3.5 Replace the oil filler plug.

  • Page 8: Troubleshooting

    6.4.5 Replace the oil filler plug, purge air from the hydraulic unit as required. Refer to Section 4. 6.4.6 Replace the top plate and tighten the four screws. TROUBLESHOOTING PROBLEM CAUSE REMEDY Jack will not lift to full height 1. Oil level low 1.
  • Page 9 20 18 PARTS LIST: 2-TON SUPER DUTY FLOOR JACK — PARTS BREAKDOWN — Prod. No. 402SD PART KIT DESCRIPTION REF. # KIT INCLUDES PART KIT DESCRIPTION REF. # KIT INCLUDES NUMBER NUMBER 402SD-23 Handle Protection Upper Handle 402SD-40 Oiler Bowl Oiler Bowl Lower Handle 402SD--3...
  • Page 10 affjaxx.com...
  • Page 11 PARTS LIST: 2-TON SUPER DUTY FLOOR JACK — PARTS BREAKDOWN — Prod. No. 402SD PART KIT DESCRIPTION REQ. PART KIT DESCRIPTION REQ. PART KIT DESCRIPTION REQ. NUMBER NUMBER NUMBER Tank Nut Washer Screw O-Ring 36 x 3.5 Washer Ball 10 Washer Piston Rod Separator...

  • Page 12: Limited Warranty

    This product carries a ONE-YEAR warranty. During this warranty period, SureWerx USA will repair or replace at our option any part or unit which proves to be defective in material or workmanship.

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