Related Manuals for Count icrease pro +
Summary of Contents for Count icrease pro +
- Page 1 6-2016 icrease pro + Version 1.0 Serial Number ___________________________ Date ___________________________________ binding101.com (866) 537-2244...
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Page 3: Table Of Contents
CONTENTS SPECIFICATIONS ………………………………………………………………………………………………………. 1a SAFETY PROCEDURES/CARE & MAINTENANCE.……………….…………………………………..………. 1b COMPONENT IDENTIFICATION ……………………………………………...………………………………….… 2 TOUCH SCREEN CONTROLLER ………………….………………………..…………………….………………. 3 Crease Mode ……………………………………………………………….………………………..………… 4 Transport Operation …………………………….…………………………………………….……….…… 5 Programming for Crease Mode ……………………...………..…………………....………. 5 Half Fold ......................5 Tri-fold ................……………………………… 6 Z Fold ......................... 6 Letter Fold ...................... -
Page 4: Specifications
ELECTRICAL REQUIREMENTS AND SPECIFICATIONS Power Requirement: 110/220V, 50-60 HZ, AC, Circuit Protection: 3 AMP Fuse NOTE: Older buildings, overloaded lines, and bad grounds can affect the operation of your Icrease pro +. A dedicated line is best. OPERATING SPEEDS (SHEETS PER HOUR) MODE TRANSPORT SPEED 8.5x11 Sheet(est) -
Page 5: Safety Procedures/Care & Maintenance
SAFETY PROCEDURES BEFORE USE: Read through the owner’s manual. Follow instructions CAREFULLY. NEVER use in a wet area. Electric shock could occur. Use a GROUNDED outlet and a GROUNDED circuit. Do not use ungrounded equipment on the same circuit. -
Page 6: Component Identification
COMPONENT IDENTIFICATION Feed Table Assembly Feed Rail Assembly Crease Bar Paper Stop Delivery Tray Touch Screen REFERENCES Touch Screen Pg. 3 Feed Table Assembly Pg. 10 Delivery Tray Pg. 10 Crease Bar (RAC) Pg. 12 binding101.com (866) 537-2244... -
Page 7: Touch Screen Controller
+ TOUCH SCREEN CONTROLLER THE TOUCH SCREEN CONSISTS OF FOUR SECTIONS: 1. Count Logo and Service Access 2. Perf Mode 3. Crease Mode 4. Serial Number and Software Version Touch Screen Operation When the machine is turned on the display may take up to 7 seconds for the home screen to display. -
Page 8: Crease Mode
Crease mode Crease mode is used to apply a Compression Crease/Score to a piece of paper. In this mode there are several Automatic Setup selections or you can do a custom selection and enter the distance in mm. Crease selections include half, tri-fold, z fold, letter fold, roll fold, gate fold, double gate, double parallel, 3 perfect bind selections. -
Page 9: Transport Operation
TRANSPORT OPERATION The Run Button will start the Transport in any given mode. Press it again to stop the transport. Each Mode has a timeout feature to preserve the life of the machine. A document may be slowly advanced through the transport by pushing and holding one of these buttons. -
Page 10: Tri-Fold
Tri-Fold: Press the Tri-Fold Image > Start Measuring > Physically Run a sheet through the machine for the sensor to measure > Accept > Run. EXAMPLE: Z Fold: Press the Z Fold Image > Start Measuring > Physically Run a sheet through the machine for the sensor to measure >... -
Page 11: Gate Fold
Gate Fold: Press More > Gate Image > Start Measuring > Physically Run a sheet through the machine for the sensor to measure > Accept > Run. EXAMPLE: Double Gate Fold: Press More > Double Gate Image > Start Measuring > Physically Run a sheet through the machine for the sensor to measure >... -
Page 12: Perfect Bind Single Hinge
Perfect Bind Single Hinge: Press More > Perfect Binding Score Image > Enter The Book Thickness > Single Hinge Image > Start Measuring > Physically Run a sheet through the machine for the sensor to measure > Accept > Run. EXAMPLE: Perfect Bind No Hinge: Press More >... -
Page 13: Saving/Recalling Custom Jobs
Saving Custom Crease Jobs: Press Custom > Enter In Distance For each Crease in mm > Save > Select Position to save in 1, 2, 3, or 4. Recalling Custom Crease Jobs: Press Custom > Recall > Accept > Run. Micro Adjusting the Crease Position: Press the adjust button from the run screen. -
Page 14: Delivery Tray Assembly
FEED TABLE ASSEMBLY Mount Notch Feed rail on non operator side DELIVERY TRAY ASSEMBLY INSTALLING THE DELIVERY TRAY The delivery tray is held in place with 2 dowel pins on each frame. Position the tray to slide it under the 2 dowel pins and rest the angle stop up. binding101.com (866) 537-2244... -
Page 15: Adjusting Feed Rail
If not remove the non operator side cover and loosen the screw on the sensor bracket and adjust the beam until it is on the tape and both lights are on. 4. If all above steps work correctly sensor is working properly, if not, contact the Count Machinery Company service department. -
Page 16: Folding Direction Of Paper
FOLDING DIRECTION OF PAPER There is a correct and incorrect way to fold a creased paper. Following the diagram below will show you the correct direction the paper should be folded. RAC System (Rotary Actuated Creasing) Assembly binding101.com (866) 537-2244... -
Page 17: Adjusting Rac Rollers (Depth Of Crease)
If this happens turn the power off to the machine, adjust the lower support down, turn the machine back on and press the last job then the crease test button. IF this does not fix the problem call the Count Machinery service department. -
Page 18: Changing Lower Crease Die
CHANGING THE LOWER CREASE DIE The Lower crease die can easily be changed to accommodate thicker stocks (.01 or thicker) by removing the delivery tray, remove the clear cover, rotate the 2 lock pin brackets. Slide the bar out and flip it over to use the wider die channel. Lock Pin Brackets binding101.com (866) 537-2244... -
Page 19: Perf Mode
PERF MODE Your iCrease Pro + will come equipped with 1 Perf assembly standard. Up to 4 perf assemblies can be used at the same time. Perf assemblies require the corresponding Perf lower hub assembly in order to function properly. PERFORATING SET UP To perforate on your iCrease Pro + you will lower the perf blade on the upper assembly down onto the lower perf assembly. -
Page 20: Perf Shaft / Adding Multile Perforating Assemblies
REMOVING THE PERF SHAFT / ADDING MULTIPLE PERFORATING ASSEMBLIES is able to handle up to four (4) perforating assemblies at one time. The iCrease Pro + machine comes standard with one (1). To add multiple lower perforating assemblies, you will need to remove the perf shaft. -
Page 21: Perforating Assembly Identification
6. Remove the shaft. Slide off the collar and paper edge support. 7. Add on the multiple lower perforating assemblies in the desired location. 8. Reinstall the paper edge support and shaft collar. 9. Reverse the process to reinstall the perf shaft. *Make sure to tighten all 4 set screws on the collars PERFORATING ASSEMBLY PART IDENTIFICATION PERFORATING BLADE OPTIONS... -
Page 22: Transmission Part Identification
TRANSMISSION PART IDENTIFICATION 1. Motor Pulley W-O22176 1 QTY 2. Drive Pulley W-OH1793 3 QTY 3. Drive Belt M-S0H1797 2 QTY 4. Perf Drive Belt M-S025396 2 QTY 5. Perf Drive Pulley W-O22177 2 QTY 6. Perf Idle Pulley M-S022179 2 QTY 7. -
Page 23: Troubleshooting
TROUBLE SHOOTING POWER DOES NOT TURN ON 1. Check fuse on side cover. 2. Check outlet for power. POWER TURNS ON BUT HMI DOES NOT LIGHT UP 1. Check fuse on side cover. 2. Make sure the green lights through the slots in the back panel are on. If not Check outlet power. - Page 24 Martin Yale Industries, LLC 251 Wedcor Avenue, Wabash, IN 46992 • USA • Phone 260•563•0621 • Fax 260•563•4575 www.martinyale.com binding101.com (866) 537-2244...
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