Related Manuals for Mitsubishi XPANDER 2024
Summary of Contents for Mitsubishi XPANDER 2024
- Page 1 INFORMATION FOR FIRST AND SECOND RESPONDERS EMERGENCY RESPONSE GUIDE FOR VEHICLE for HEV LI ION 2024 - Model year Version:1.0...
- Page 2 It may differ according to the sales classification; refer to the sales catalogue. Mitsubishi Motors reserves the right to make changes in design and specification and/or to make additions to or improvements in this product without obligation to install them on products previously manufactured.
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Page 3: Table Of Contents
CONTENTS 0.Rescue sheet(s) 1.Identification / recognition 2.Immobilisation / stabilization / lifting P.10 3.Disable direct hazards / safety regulations P.13 4.Access to the occupants P.18 5.Stored energy / liquids / gases / solids P.22 6.In case of fire P.24 7.In case of submersion P.27 8.Towing / transportation / storage P.29... -
Page 4: Rescue Sheet(S)
Fuse box High voltage High voltage Ultra High voltage disabling battery Power cable capacitor, disconnect high voltage pack component high voltage system ID No. Version No. Version Date. Page NEW-TNRS-EN01 11/2023 Ⓒ MITSUBISHI MOTORS CORPORATION. All rights reserved. -
Page 5: Identification / Recognition
1. Identification / recognition 1. Features on vehicle exterior If you find any of the following features which can identify XPANDER (HEV)/XPANDER CROSS (HEV), always wear appropriate Personal Protective Equipment (PPE). WARNING: Use insulating Personal Protective Equipment (PPE) (Rubber insulating gloves, Rubber soled insulating shoes: rated to a minimum of 310 V voltage resistance), when contact with the vehicle body is possible. - Page 6 (3) Features on other areas Chassis number MMTLDNE30RH****** (1) “Chassis number” stamped on the floor under the right side of the front seat...
- Page 7 2. High voltage wiring cable location High voltage wiring cables are located as shown in the figure below. A/C compressor cable Drive battery cable Motor cable Generator cable *: Refer to “10. Explanation of pictograms used”...
- Page 8 3. SRS air bag component location SRS air bags system (location of air bags and related components) are located as shown in the figure below. Combination meter warning lamp Passenger’s (front) air bag module Driver’s air bag module Clock spring SRS-ECU Seat belt with pre-tensioner (RH)
- Page 9 4. Vehicle dimensions <Except SUV> 1,520 mm 1,510 mm 1,750 mm 2,775 mm 4,595 mm Vehicle weight 1,455 kg...
- Page 10 <SUV> 1,520 mm 1,510 mm 1,790 mm 2,775 mm 4,595 mm Vehicle weight 1,460 kg...
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Page 11: Immobilisation / Stabilization / Lifting
2. Immobilisation / stabilization / lifting 1. How to determine if vehicle is ON / OFF The operating range of the keyless operation key is limited to the interior of the vehicle. Check that the illumination of the "power switch" and "combination meter" is off. All vehicle’s electrical devices can be operated. - Page 12 3. Vehicle Immobilization and Stabilization WARNING: • To apply the electric parking brake, press the brake pedal firmly to completely stop the vehicle and pull up the switch. • When installing a “block” or “lift air bag device”, avoid high voltage parts, exhaust systems and fuel systems, etc. If high voltage components or high voltage wiring cables are exposed, do not place any support on them.
- Page 13 Stabilization method for a rollover or overturned vehicle WARNING: • Use supports with enough strength. • When installing prop tools, avoid exhaust systems, fuel systems, high voltage parts, high voltage wiring cables, etc. • If the inside of the high voltage components or the high voltage wiring cable is exposed, avoid the exposed parts when installing.
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Page 14: Disable Direct Hazards / Safety Regulations
3. Disable direct hazards / safety regulations NOTE: Disconnecting the 12V auxiliary battery may make it impossible to perform operations related to electrical components. Perform the necessary operations before removing the 12V auxiliary battery terminal. XPANDER (HEV)/XPANDER CROSS (HEV) is equipped with a lithium-ion battery of max. voltage 310 V. This is used to activate the electric motor unit and some components such as air conditioning. - Page 15 2. How to apply and release the parking brake ・To apply 1) Stop the vehicle completely. 2) Pull up the electric parking brake switch while depressing the brake pedal. 3) When the parking brake is applied, the electric parking brake warning lamp (red) in the instrument cluster will come on. Electric parking brake warning lamp...
- Page 16 3. How to open hood 1) Pull the release lever towards you to unlock the hood. 2) Raise the hood while pressing the safety lock. 3) Support the hood by inserting the support bar in its slot. Slot Safety lock Release lever 4.
- Page 17 5. How to disconnect the 12V auxiliary battery negative terminal CAUTION: The negative terminal disconnect for the 12V auxiliary battery should be 3 minutes later the power supply mode of the power switch is turned off. Use an open end wrench (10 mm) to disconnect the negative terminal of the 12V auxiliary battery according to the procedure below, and then wrap a plastic tape around the disconnected negative terminal.
- Page 18 7. How to shut down high voltage (pull out the service plug) CAUTION: Do not remove the service plug for 5 minutes later disconnecting the 12V auxiliary battery negative terminal. 1) Wear Personal Protective Equipment (PPE) and observe the procedure below to remove the service plug. Pulling out the service plug will shut down the high voltage circuit in the drive battery.
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Page 19: Access To The Occupants
4. Access to the occupants Failure to follow these instructions when performing a rescue may result in serious injury such as electric shock. Do not touch high voltage wiring cable or components. Isolate high voltage circuits as necessary. NOTE: Disconnecting the 12V auxiliary battery may make it impossible to perform operations related to electrical components. Perform the necessary operations before removing the 12V auxiliary battery terminal. - Page 20 ・Steering wheel Locked Release *: Refer to “10. Explanation of pictograms used” 3. High-tensile and Ultra-high-tensile steel panels location : - 440 MPa : 590 MPa : 980 MPa...
- Page 21 Vehicle CUT Zones If you need to cut the vehicle body, cut the vehicle body and perform rescue work. - Preliminary confirmation Read this page and refer to “1-2. High voltage wiring cable location” before cutting the vehicle body. WARNING: •...
- Page 22 Opening the door with a spreader or cutter WARNING: • Use a hydraulic cutter or a suitable tool which does not generate sparks to cut the vehicle body. If you fail to do this, you or the passengers may be seriously injured. •...
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Page 23: Stored Energy / Liquids / Gases / Solids
5. Stored energy / liquids / gases / solids Fluids / gases used in this vehicle Capacity & Type Colour Fuel tank (Petrol) 40 litres The colour differs depending on petrol types. Li-ion drive battery Nominal voltage：259V Clear & colourless Total electric energy: 1.1 kWh 12V auxiliary battery 12V –... - Page 24 Drive Battery information Drive battery battery operates the motor and air conditioning. In addition to the drive battery, XPANDER (HEV)/ XPANDER CROSS (HEV) has a 12V auxiliary battery which operates lamps, wipers, etc. Compact, light-weight lithium-ion battery with high energy density is used for the drive battery. The risk in normally use ...
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Page 25: In Case Of Fire
6. In case of fire 1. Vehicle fire In case of vehicle fire, contact the fire department immediately and follow the steps below to start extinguishing the fire. In the event of a vehicle fire, use a large amount of water or an ABC powder fire extinguisher to extinguish and cool the fire. WARNING: Failure to follow these instructions may result in serious injury such as electric shock: 1) The drive battery is designed to prevent a substantial amount of electrolyte from leaking from the drive battery... - Page 26 3) Disconnection of the high voltage circuit WARNING: After a vehicle fire, electrical hazards may remain potentially. Insulation of high voltage wiring may be damaged or burned out by high temperature, and in such a case, be sure to wear insulating personal protective equipment and approach the vehicle. Disconnect the high voltage circuit by the following procedures.
- Page 27 5) Vehicle procedure after extinguishing a fire Be sure to wear insulating protective equipment and dispose of it. When lifting a vehicle with a crane or lift, lift the vehicle body, not the wheels. Use an insulating sheet between the crane or lift and the car body to lift it. When mounting the vehicle on the loading surface of a truck, lay an insulating sheet and place it on the insulating sheet.
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Page 28: In Case Of Submersion
When the drive battery is deformed or damaged, and internal parts are exposed. When the damage condition of the drive battery cannot be determined. CAUTION: If the drive battery is damaged, consult the nearest Mitsubishi Motors Dealer how to handle the drive battery. - Page 29 3) Disconnect the high voltage circuit by following the flowchart below. Depending on the vehicle conditions, the high voltage circuit may not be disconnected, so wear insulated Personal Protective Equipment (PPE) and carefully carry out the procedures. High voltage circuit disconnection procedures ...
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Page 30: Towing / Transportation / Storage
8. Towing / transportation / storage 1. How to Transport Transport the vehicle on a flatbed truck or tow the vehicle with all wheels off ground - Vehicle dimensions. (Refer to 1-4.) WARNING: • Never tow the vehicle with front wheels and/or rear wheels on the ground. This may cause damage to the electric motors and transaxle. - Page 31 WARNING: If the vehicle is towed with the operation mode of the power switch in “ON” without starting the Hybrid EV System, the 12V auxiliary battery may be fully discharged during towing. In this case, the brake performance becomes very poor and the steering wheel becomes very heavy.
- Page 32 How to release the electric parking brake manually WARNING: Releasing the electric parking brake manually should only be done in an emergency. 1) With the vehicle parked, push the electric parking switch, then chock the wheels. Electric parking switch Disconnect the 12V auxiliary battery negative terminal. (Refer to 3-5.) CAUTION: •...
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Page 33: Important Additional Information
9.Important additional information 1. Supplemental Restraint System (SRS) (Refer to 1-3.) Supplemental Restraint System (SRS) air bag component location Caution Labels The labels indicating the precautions for handling and maintenance of SRS air bags and seat belt with pre- tensioner are attached to the locations shown in the figure. If the label is damaged or is dirty, replace with the new label. - Page 34 System Operation AIR BAGS, SEAT BELT PRE-TENSIONERS AND LAP PRE-TENSIONER Front impact sensor Frontal collision against another vehicle Driver’s and front passenger’s air bags SRS-ECU and seat belt pre-tensioners G-sensor Or Frontal collision against a Solid surface Ignition judgement Shock Ignition above signal...
- Page 35 FRONT IMPACT The front impact sensor is installed on the front SENSOR end upper bar in the engine room, and the Front end upper bar analogue G-sensor is housed in the front impact sensor. The front impact sensor transmits the coded acceleration data to SRS-ECU.
- Page 36 2. High voltage component location Construction diagram HEV-ECU Power Drive Unit (PDU) EV radiator condenser tank Electric water pump Drive battery [with built-in Battery Management Unit (BMU) and DC- DC converter] EV oil cooler Motor A/C compressor Electric oil pump Generator System Operation The drive battery consists of lithium-ion battery...
- Page 37 READY to automatically start the engine. Wait until the engine stops, then turn off the power switch. The drive battery is retrieved. When the vehicle is discarded, always contact Mitsubishi Motors Dealer.
- Page 38 3. Discharge measures for drive battery If the drive battery is damaged or the vehicle is submerged, perform discharge measures as follows. WARNING: • When servicing the high voltage components, be sure to wear an insulating protective equipment and remove the service plug in order to shut off the high voltage.
- Page 39 k (LH/RH) q (LH/RH) p (LH/RH) o (LH/RH) r (LH/RH) s) Remove the floor console base. t) Remove the battery fan bracket. u) Turn the floor carpet. v) Remove the front seat reg assembly (LH/RH). w) Remove the front console bracket.
- Page 40 x) Remove the drive battery terminal cover (front). 6) Disconnect the drive battery cable terminals (P, N) from the drive battery side. Drive battery cable terminals (P, N) 7) Prepare a container for collecting drained water. CAUTION: • Care should be taken to ensure that the depth of the hole does not exceed 10 mm so that it does not penetrate the drive battery tray cover.
- Page 41 9) Fill the drive battery tray cover to full capacity with water (such as tap water, well water, and pond water containing no salt) through the hole to where the service plug lid was installed. View A Vehicle Vehicle LH front Battery tray cover top View A...
- Page 42 HIGH VOLTAGE WORK IN PROGRESS!! DANGER! DO NOT TOUCH! *Before any high voltage work commences, place this signboard on the roof of vehicle after folding on the dotted line.
- Page 43 It is recommended that a warning sign (example provided above) is fixed to or on the vehicle during any emergency work on the vehicle. A sign that complies with local regulation should be used.
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Page 44: Explanation Of Pictograms Used
10. Explanation of pictograms used Keyless 12V auxiliary SRS unit operation key battery distance Warning, Power switch Air bag inflator Electricity Fuse box Seat belt disabling Airbag pretensioner high voltage Adjustment seat High voltage Warning, low forward or wiring cable temperature backward High voltage... - Page 45 PMNT2311 XPANDER/XPANDER CROSS for HEV – Emergency Response Guide...