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AGI BATCO 1300 Series Assembly Manual

Custom grain belt conveyor
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Custom Grain Belt Conveyor
Underbin Models
Assembly Manual
This manual applies to the following models:
1300 Series: 18' to 138"1500 Series: 18' to 138'
Electric and Gas Drives
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1514099 R1
Revised: Februry 2023
Original Instructions

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  • Page 1 Custom Grain Belt Conveyor Underbin Models Assembly Manual This manual applies to the following models: 1300 Series: 18’ to 138”1500 Series: 18’ to 138’ Electric and Gas Drives Read this manual before using product. Failure to Part Number: P1514099 R1...
  • Page 2 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS P1514099 R1...

  • Page 3: Table Of Contents

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS CONTENTS 1. Introduction ............................5 2. Safety............................... 6 2.1 Safety Alert Symbol and Signal Words..................6 2.2 General Safety Information....................... 6 2.3 Moving Conveyor Belt Safety....................6 2.4 Rotating Parts Safety......................... 7 2.5 Work Area Safety ........................7 2.6 Guards Safety ..........................
  • Page 4 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3.21.8 Installing the Pulley Guards ................... 55 3.21.9 Electric Top Drive ....................57 3.22 Installing the Shaft Guard ..................... 57 4. Limited Warranty..........................58 P1514099 R1...

  • Page 5: Introduction

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 1. INTRODUCTION 1. Introduction Before assembling, please read this manual. Familiarize yourself with the process and the necessary precautions for efficient and safe assembly of this Batco Custom Grain Belt Conveyor. Everyone present at the assembly site is required to be familiar with all safety precautions. Keep this manual available for frequent reference and review it with new personnel.

  • Page 6: Safety

    2. SAFETY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 7: Rotating Parts Safety

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 2. SAFETY 2.4. Rotating Parts Safety • Keep body, hair, and clothing away from rotating shafts, pulleys, belts, chains, and sprockets. • Do not operate with any guard removed or modified. Keep guards in good working order. •...

  • Page 8: Electric Motor Safety

    2. SAFETY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 2.7.1 Electric Motor Safety Power Source • Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards. • Use a magnetic starter to protect the electric motor. •...

  • Page 9: Safety Equipment

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 2. SAFETY Hard Hat • Wear a hard hat to help protect your head. 2.9. Safety Equipment The following safety equipment should be kept on site. Fire Extinguisher • Provide a fire extinguisher for use in case of an accident. Store in a highly visible and accessible place.
  • Page 10 2. SAFETY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Figure 1. Safety Decal Locations P1513045 P1513001 P1513022 Figure 2. Electric Drive Safety Decal Locations P1514099 R1...
  • Page 11 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 2. SAFETY Table 1. Safety Decals Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
  • Page 12 2. SAFETY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Table 1 Safety Decals (continued) Part Number Description P1513008 WARNING MISSING GUARD HAZARD To prevent serious injury or death, shut off power and reattach guard before operating machine. P1513009 WARNING ELECTROCUTION HAZARD To prevent serious injury or death: •...
  • Page 13 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513022 NOTICE TAKE-UP ROLLER PRETENSIONER To prevent belt damage, use correct belt tension and do not attempt to adjust belt tracking with the take-up roller. To set correct belt tension: •...

  • Page 14: Assembly

    3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. Assembly Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 3.1. Assembly Safety • Do not take chances with safety. The components can be large, heavy, and hard to handle. Always use the proper tools, rated lifting equipment, and lifting points for the job.

  • Page 15: Required Tools

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY 3.4. Required Tools • pipe stands (2–3) • ratchet strap (1) • sawhorse(s) 1200 lb (544.3 kg) (2) • C-clamp(s) or vise grip(s) (2) • standard socket set(s) (1) • fish tape (100’ [30.5 m]) (1) •...
  • Page 16 3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Figure 3. Roller with Lagging Pointing in Belt Travel Direction Belt Direction 2. Slide a 1-1/2" bearing (8) on each end of the roller and secure to the hopper using 1/2" x 1-1/2" carriage bolts (3), 0.531"...

  • Page 17: Installing The Spout Roller

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Figure 4. Installing Hopper Roller and Hex Roller 3.8. Installing the Spout Roller 1. Insert the roller (2) into the spout (1) (see Figure 6), with the roller lagging pointing in the direction of belt travel (see Figure Figure 5.
  • Page 18 3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 4. Make sure the roller (2) is positioned straight by measuring the distance (d) from the end of the roller to the end of the spout weldment sidewall on both sides (it should be the same distance). 5.

  • Page 19: Assembling The Conveyor Tube

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY 3.9. Assembling the Conveyor Tube 3.9.1 Layout Note Skip any steps that do not apply to your custom conveyor. Note Positions can be adjusted up to 2 ft to compensate for interference with other components. 1.

  • Page 20: Assembly

    3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Figure 8. Layout Example Table 5. Layout Example Parts Item Description 2" U CLAMP CENTER 20' CENTER X' SPOUT 30 IN ELECTRIC MOTOR MOUNT CLAMP SQUARE METAL HOOD BIN INTAKE HOPPER UNDERBIN LEG WINDGUARD BRACKET 2.
  • Page 21 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Failure to secure the tubes may result in personal injury. 3. Confirm that all tubes are set level and oriented correctly. 4. Fasten tube flanges together with 7/16" x 1" bolts (2) and 7/16" locknuts (1) as each tube section is placed, starting at the hopper end and working toward the spout end.
  • Page 22 3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Note Tightening Brackets. For all bolt-on brackets and u-clamps, tighten nuts part-way on one side of bracket, then tighten part-way on opposite side. Do this until bracket is fully tightened and ensure it remains level during this procedure.

  • Page 23: Underbin Legs

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY 3.10. Underbin Legs Level bracket and attach to tube with parts as shown in step 1. If using a pivoting leg, an extra locknut will be required to attach the pivoting part to a suspension bracket shown in . Make sure bolts are securely fastened. Ensure bracket is properly crimped.
  • Page 24 3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Table 7. Parts List Item Description 10 Series 20 Series 13/15 Series 10010016 13011016 20010016 Underbin Suspension Bracket 10012002 13012002 18012002 2" U Clamp Center 10020001 13020001 20020001 Underbin Leg 13010015 13010015 13010015 P0118013...

  • Page 25: Bin Intakes

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY 3.11. Bin Intakes Follow the assembly steps below to attach bin intakes. Ensure intake is properly crimped to tube. Figure 14. Step 1 Figure 15. Step 2 Figure 16. Step 3 Figure 17.

  • Page 26: Attaching The S-Drive

    3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Figure 18. Step 5 Table 8. Parts List Item Description 10 Series 20 Series 13/15 Series 10010011 13011011 20010011 Bin Intake 2" U Clamp 10012002 13012002 18012002 Center 10020001 13012002 20012002 —...

  • Page 27: Installing The S-Drive Front Guard

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Figure 19. Attaching the S-Drive 3.13. Installing the S-Drive Front Guard 1. Attach the pinch drive front guard (9) to the s-drive with 1/4" x 3/4" bolts (10), 1/4" lock washers (13), 1/4" flat washers (12), and threaded inserts (11) (see Figure 20).

  • Page 28: Assembling The Weather Guard

    3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Table 10. Parts Required to Install S-Drive Front Guard Description Quantity Item Pinch Drive Front Guard 1/4" x 3/4" Hex Bolt Threaded Insert 1/4" -20-.027-.165 1/4" Flat Washer 1/4" Lock Washer 3.14.
  • Page 29 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Table 11 Identifiers for Types of Weather Guard Sections (continued) Type of Weather Guard Section Identifier 4' (1.22 m) Flared 5' (1.52 m) Flared 5' (1.52 m) Flat Guard -Above S-Drive Upper Transition 2' (0.61 m) Standard 6' (1.83 m) Standard...
  • Page 30 3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Table 11 Identifiers for Types of Weather Guard Sections (continued) Type of Weather Guard Section Identifier 5.5' (1.68 m) Flared 7' (2.13 m) Flat Table 12. Components to Install Weather Guard onto the Tube Bracket Description Quantity Item...

  • Page 31: Installing The Belt

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY 3.15. Installing the Belt This section describes how to install the conveyor belt in the tube. Refer to the packing slip for the length of the conveyor belt used in the installation. Thread a Fish Tape through the Conveyor Tube 1.
  • Page 32 3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Thread the Conveyor Belt 1. From the spout end, pull the fish tape until the belt emerges from the spout. Figure 24. Conveyor Belt Pulled Through the Spout 2. Wrap the belt around the spout roller and pull it back under the conveyor tube up to the s-drive. 3.
  • Page 33 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Figure 25 S-Drive Conveyor Belt Path (continued) Item Description Drive Roller Pinch Roller Bolt Take-up Roller Bolt Take-up Roller Pinch Roller Return Roller 7. Wrap the remaining conveyor belt around the hopper roller (7) and under the tube. Figure 26.
  • Page 34 3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Using a Strap Puller Strap Puller Belt Lacing Vise Grip Lacing Pin 4. On both corners of the trailing edge of the belt, trim 1/8” off the tip of the corner to prevent fraying. Tapering the Trailing Edge of the Belt BELT TRAVEL DIRECTION...

  • Page 35: Install The Weather Guard Mount Bars

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Figure 27. S-Drive Roller Bolts and Pipes Item Description Take-up Roller Bolt Pinch Roller Bolt Pinch Pipe Spring Take-up Pipe The belt will require final tension and alignment after the conveyor is fully assembled. Refer to the custom conveyor operation manual for complete instructions.
  • Page 36 3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Type A: SPOUT Mount Bar (Cross Bar with No Roller) HOPPER Type B: SPOUT Mount Bar with Roller HOPPER SPOUT Type C: Mount Bar with Roller and Guide Blocks (Note: Slide belt guide blocks toward outside of slotted HOPPER holes in roller mount bar once...

  • Page 37: Installing The Hood

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY 3.17. Installing the Hood For component identification and placement refer to: • Table 13 on page 37 • Installing Spout Hood 1. Place the hood (2) around the bearing assembly. 2. Position the hood at a location on the spout assembly where the self-tapping screws will not interfere with belt operation.

  • Page 38: Installing The Spout Bottom Cover

    3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Figure 29. Example Cut Line on Hood 3.18. Installing the Spout Bottom Cover 1. Position the spout bottom cover (1) underneath the spout unit (see Figure 30). 2. Align the four slots in the spout bottom cover (1) with the threaded inserts already installed in the spout and install with four 1/4"...
  • Page 39 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Figure 30. Spout Bottom Cover P1514099 R1...

  • Page 40: Installing The Sealed Hopper Lid

    3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3.19. Installing the Sealed Hopper Lid Install the hopper lid as shown in the steps below. Figure 31. Step 1 Figure 32. Step 2 Table 15. Parts List Item Description 10 Series 13 Series 15 Series 10020027...

  • Page 41: Reversing The S-Drive

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Table 15 Parts List (continued) 10050005 13050005 15050005 Sealed Hopper Lid — — P0115061 Bolt Hex 5/16 X 1 — — P0115046 Bolt Hex 3/8 X 1 — — P0115046 Bolt Hex 3/8 X 1 —...
  • Page 42 3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Figure 33. S-Drive Parts Table 16. Reversing S-Drive Parts Item Description S-Drive assembly Blt alignment bracket 2” U clamp Conveyor tube Hopper roller lagged Belt Carriage bolt 1/2 x 1 1/2 Bolt hex GR8 1/2 x 2 1/2 Nut nylock 1/2 SQ HD setscrew 7/16”...
  • Page 43 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Figure 34. S-Drive Figure 35. Reversing S-Drive Configuration P1514099 R1...

  • Page 44: Drive Assemblies

    3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3.21. Drive Assemblies 3.21.1 Installing the Motor Mount 1. Attach the motor mount (1) to the conveyor tube brackets using with 7/16" x 1" bolts (2) and 7/16" locknuts (3) (see Figure 36).
  • Page 45 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Table 18. Gearbox Components Item Description Gearbox 90 1:1 CW/CW 1–1/2 4190 w/Oil (For Electric Drive) Gearbox 4190 2:1 1–1/2 Shaft (For Gas Drive) 1/2" x 1-1/4" Bolt Gr5 Plated 1/2" Lock Washer Plated Breather Direct Drive Figure 37.

  • Page 46: Installing The Slider Mount

    3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3.21.3 Installing the Slider Mount 1. Install the slider mount (4) onto the motor mount using 7/16" x 1–1/2" bolts (5), 7/16" flat washers (8), and 7/16" locknuts (3). Note Orient the slider mount exactly with the 5/16" x 3/4" bolts (7) on the side they are shown on in Figure 39.

  • Page 47: Installing The Motor And Back Plates

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Figure 40. Motor Mount Tap Bolts 3.21.4 Installing the Motor and Back Plates 1. Install the gas engine or electric motor (1) on the slider mount. At the same time, secure the ground wires for the battery, and clutch (if equipped), to the motor mount bolt (location indicated by the red arrow) using a flat washer (see Figure...
  • Page 48 3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Table 20. Oil Quantity Required Engine Approximate Oil Quantity Required Kohler Vanguard 3. Attach the engine back guard (2) to the motor mount using 7/16" x 1" bolts (3) and 7/16" locknuts (4) (see Figure 41).
  • Page 49 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Figure 41. Installing the Engine/Motor Back Guard 7/8" 2-3/4" Figure 42. Installing the Motor Mount Side Plate P1514099 R1...

  • Page 50: Installing The Rocker Arm

    3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3.21.5 Installing the Rocker Arm 1. Insert the rocker arm pivot shaft (1) into the motor mount back plate (see Figure 43). 2. Attach the rocker arm sleeve (2) and a 1" flat washer (16) with a 3/8" x 2" bolt (3) and 3/8" locknut (4). Table 22.
  • Page 51 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Figure 44. Installing the Push Rod Table 23. Push Rod Components Item Description Motor MT Over-Center Push Rod 1/2" x 2" Hex Bolt 1/2" Nylon Locknut Over-Center Adjuster 3. Attach the anchor bracket (9) and 10" x 2-1/2" u-clamp (10) to the tube with 7/16" x 1-1/2" bolts (11) and 7/16"...

  • Page 52: Installing The Pulleys And Belts

    3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Figure 45. Installing the Overcenter Handle Table 24. Overcenter Handle Components Item Description Motor MT Over-Center Anchor Bracket 10" x 2-1/2" U-clamp 7/16" x 1-1/2" Hex Bolt 7/16" Nylon Locknut Motor MT Over-Center Handle 1/2"...
  • Page 53 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY 7. For models with a gas engine: Install the pulley (7) onto the engine shaft (see Figure 47). Do not tighten pulley set screws until pulleys are aligned. 8. For models with an electric motor: Install the pulley (7) and bushing (14) onto the motor shaft (see Figure 47).
  • Page 54 3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Figure 46. Installing the Pulleys and Belts to the S-drive and Gearbox Figure 47. Installing the Pulleys and Belts to the Motor Shaft and Gearbox P1514099 R1...

  • Page 55: Installing The Pulley Guards

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY Table 25. Pulleys, Belts, and Electric Clutch Components Item Description Idler Flat 4" Triple 2-7/16" Wide 1/2" x 3" Hex Bolt (For Electric Drive) 1/2" x 4" Hex Bolt (For Gas Drive) 1/2"...
  • Page 56 3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS Figure 48. Installing the Pulley Guard on the S-drive and Gearbox Figure 49. Installing the Pulley Guard on the Engine and Gearbox P1514099 R1...

  • Page 57: Electric Top Drive

    CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY 3.21.9 Electric Top Drive 3.22. Installing the Shaft Guard 1. Mount the shaft guard (2) over the roller shaft and onto the flange bearing carriage bolts (see Figure 50). 2. Secure the shaft guard in place using two locknuts (3) and two flat washers (4). Note When mounting onto a 15/16"...

  • Page 58: Limited Warranty

    3. ASSEMBLY CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 4. Limited Warranty This warranty relates to Belt Conveyors (the “Product”) sold by AGI (referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the “Buyer”).
  • Page 59 CUSTOM GRAIN BELT CONVEYOR – UNDERBIN MODELS 3. ASSEMBLY P1514099 R1...
  • Page 60 BATCO is an AGI Brand. AGI is a leading provider of equipment solutions for agriculture bulk commodities including seed, fertilizer, grain, and feed systems with a growing platform in providing equipment and solutions for food processing facilities. AGI has manufacturing facilities in Canada, the United States, the United Kingdom, Brazil, South Africa, India and Italy and distributes its products globally.

This manual is also suitable for:

1500 series

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