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Swing Away Conveyor Portable Grain Belt Conveyor Operator’s Manual This manual applies to: 1500 Series: BCX 1565SA, BCX 1575SA, BCX 1585SA, BCX 1590SA, BCX 15100SA Original Instructions Read this manual before using product. Failure to Part Number: P1512171 R0 follow instructions and safety precautions can...
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We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. This product has been designed and constructed according to general engineering standards, other local regulations may apply and must be followed by the operator. Use the sign-off sheet below to record initial and periodic reviews of this manual with all such personnel.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR CONTENTS 1. Introduction ............................5 1.1 Serial Number Location......................5 1.2 Intended Use ..........................5 1.2.1 Misuse ........................6 2. Safety............................... 7 2.1 Safety Alert Symbol and Signal Words..................7 2.2 General Product Safety ......................7 2.3 Overhead Power Lines ......................
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. INTRODUCTION 1. Introduction Thank you for purchasing a Batco Portable Grain Belt Conveyor. This equipment will allow safe and efficient operation when you read and follow all of the instructions contained in this manual. With proper care, your conveyor will provide you with many years of trouble-free operation.
1. INTRODUCTION SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR operation and maintenance as specified by the manufacturer, also constitute essential elements of the intended use. The conveyor should be operated, maintained, serviced, and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.
2. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2.3. Overhead Power Lines • When operating or moving, keep conveyor away from overhead power lines and devices. • The conveyor is not insulated. • Electrocution can occur without direct contact. 2.4.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Figure 1. Conveyor Work Area 2.8. Guards Safety • Keep guards in place and do not operate unless all guards are in place. • Do not walk on, step on, or damage guards. •...
2. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2.9. Raising and Lowering the Conveyor • Before raising/lowering/moving/adjusting the conveyor, make sure the area around the conveyor is clear of obstructions and/or untrained personnel. Never allow anyone to stand on or beneath the conveyor when it is being placed.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY • Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations. • Always travel at a safe speed, never exceeding 20 mph (32 km/h). • Reduce speed on rough surfaces. •...
2. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2.13.2 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY 2.14. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death. • DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.
2. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Steel-Toe Boots • Wear steel-toe boots to protect feet from falling debris. Work Gloves • Wear work gloves to protect your hands from sharp and rough edges. Dust Mask • Wear a dust mask to prevent breathing potentially harmful dust. 2.16.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY 2.17.2 Safety Decal Locations and Details Replicas of the safety decals that are attached to the conveyor and their messages are shown in the figure(s) that follow. Safe operation and use of the conveyor requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must be taken to avoid serious injury, death, or damage.
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2. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 3. Swing Away Safety Decal Locations (Hydraulic and Electric Power Swings) P1513035 P1513045 P1513001 P1513035 P1513001 P1513045 P1512171 R0...
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SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Figure 4. S-Drive Safety Decal Locations P1513061 Figure 5. Safety Decal Locations for Front PTO Drive with Swing Away P1512171 R0...
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2. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 6. Transport Arm Safety Decal Locations P1513036 P1513038 P1512171 R0...
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SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Table 1. Safety Decals Part Number Description P1513003 DANGER ELECTROCUTION HAZARD To prevent death or serious injury: • When operating or moving, keep equipment away from overhead power lines and devices. •...
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2. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513035 WARNING HIGH PRESSURE FLUID HAZARD Hydraulic fluid can cause serious injury if it Hydraulic fluid can cause serious injury if it penetrates the skin.
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SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
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2. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513045 WARNING ENTANGLEMENT HAZARD To prevent death or serious injury: • DO NOT step on or touch moving conveyor belt. • Shut off and lock out power to adjust, service, or clean.
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SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513010 CAUTION To prevent personal injury or damage to equipment, close valve in lift cylinder hydraulic line after raising equipment into position. P1513030 CAUTION NOT A STEP - SLIP HAZARD...
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2. SAFETY SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513022 NOTICE TAKE-UP ROLLER PRETENSIONER To prevent belt damage, use correct belt tension and do not attempt to adjust belt tracking with the take-up roller. To set correct belt tension: •...
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 3. FEATURES 3. Features This section covers the main features of the conveyor. Figure 7. Typical Swing Away Conveyor Components (Scissor-Lift Conveyor) Table 2. Typical Swing Away Conveyor Components (Scissor-Lift Conveyor) Description Description Item Item...
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3. FEATURES SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 8. Typical Swing Away Conveyor Components Table 3. Typical Swing Away Conveyor Components Description Description Item Item Swing Away Hopper Conveyor Front PTO Drive Spout Assembly Hitch Spout Support Braces Swing Away Wheels Main Conveyor Boot Transport Arm...
4. TRANSPORT SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 4. Transport Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 4.1. Transport Safety • Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 4. TRANSPORT 3. Longer conveyors have a large turning radius. Allow ample room for turning as the discharge end may swing dramatically. Allow all oncoming traffic to pass before turning right or left. A collision with an oncoming vehicle could occur if the conveyor discharge swings into the opposing lane.
5. PLACEMENT SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. Placement Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 5.1. Placement Safety • The conveyor is not insulated, keep away from overhead power lines. Electrocution can occur without direct contact.
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SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. PLACEMENT 8. Move the jack into storage position. 9. Raise the main conveyor tube as required, see Raising and Lowering. 10. Move the conveyor into working position slowly. Do not unhitch and attempt to move the conveyor by hand.
5. PLACEMENT SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 9. Conveyor Placement (Direct PTO Drive) 5.2.1 Raising and Lowering The intake hopper must be off the ground when raising and lowering the conveyor. Before using the hydraulic lift cylinder: •...
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. PLACEMENT Raising 1. Before connecting the hydraulic hose, wipe the hose coupler clean. Dirt in the hydraulic system can damage the cylinder o-rings and can cause leakage and failure of the system. 2.
5. PLACEMENT SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 2. Using the jack supplied, insert it into one of the jack stubs located on one end of the axle. Jack must be secured to jack stub using pin (attached to jack). 3.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. PLACEMENT Failure to close the ball valve will cause the frame to lower, damaging the conveyor. Lowering: 1. Reconnect the hydraulic hose coupler to tractor, if disconnected. Keep the tractor running while lowering the conveyor should the need arise to re-lift it.
5. PLACEMENT SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 11. Hitch Adjustment Tolerance If dimension C is greater than the hitch adjustment tolerance The PTO driveline will separate causing potential damage to equipment and/or operators. 1. With the conveyor completely lowered, adjust the hitch to position 1. 2.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. PLACEMENT • Lift the transfer using winch and connect the transport safety catch. Never transport conveyor on roads with transfer attached to swing arm in the extended position. The extendable swing should be in the extended position for off-road use only. Figure 12.
5. PLACEMENT SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 14. Hopper in Transport Position 5.8. Hydraulic Power Swing Operation The Hydraulic Power Swing is an optional component for some conveyor models. 1. Connect the hydraulic hoses to the power source. 2.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. PLACEMENT Figure 15. Power Swing Control Valve 5.9. Electric Power Swing Operation The Electric Power Swing is an optional component for some conveyor models. Remote transmitters are pre-programmed from the factory — to reprogram your remote (or to add additional remotes), please see the Appendix.
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5. PLACEMENT SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. Connect the positive wire directly to the positive terminal on the tractor battery and the negative wire to the tractor chassis (see Figure 17). The negative terminal on the tractor battery should also be grounded to the chassis.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. PLACEMENT Figure 18. Power Swing Receiver Box For Receiver Box Operation: 1. Using the direction switch, move the switch in the desired direction of travel (either F1 or F2). 2. Once finished moving the hopper, release the switch to stop operation (it should return to the neutral position).
5. PLACEMENT SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 19. Collapsible Hopper Handle 5.11. Conveyor Operating Angles The conveyor lift can set the tube angle up to 30° when operating. Because the belt does not have roll back barriers, the material will roll back if the angle is too steep.
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SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 5. PLACEMENT Figure 20. Conveyor Operating Angles Table 6. Maximum Conveying Angles for Grains Grain Maximum Conveyor Operating Angle (degrees) Flax Lentils Mustard Oats Peas Rice P1512171 R0...
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 6. OPERATION 6. Operation Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 6.1. Operation Safety • Keep away from rotating and moving parts, including the conveyor belt, drive components, shafts, and bearings.
6. OPERATION SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 13. Do not run the conveyor for long periods of time without material on the conveyor belt because it increases wear. Try to run only when moving material. 14. Stop the conveyor when it is empty of grain and lockout power, lower fully. Important After the initial start-up and inspection, the conveyor should be shut down and visually inspected (see Maintenance Section) after approximately ten hours of operation.
The best results are obtained when the input drives are set to provide a conveyor belt speed of 500 to 600 ft/ min on the 1500 series, and 600 to 650 ft/min on the 1800, 2000, and 2400 Series. P1512171 R0...
6. OPERATION SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Count the number of belt revolutions per minute to determine belt speed. See Specifications for belt length. Note Use the connector splice as a reference when counting belt revolutions. To calculate, for example, 600ft/minute belt speed for a 47ft belt: Therefore, 12.76 or approximately 13 belt passes per minute will provide a 600ft/min belt speed.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 6. OPERATION 4. Clean the entire work area. 5. Remove anchors, supports, and chocks. 6.10. Clean Out After using your conveyor, follow the clean out steps below to ensure longer belt life and trouble free operation.
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6. OPERATION SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Do not attempt to manually remove build-up while conveyor is running. 2. Next, run the belt at low idle and inspect for damage on the belt and lacing, such as notches or cut outs caused by mice and normal wear.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 6. OPERATION 6.12. Storage After the season’s use, the conveyor should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components and perform maintenance as described in the Maintenance Section to prevent any unnecessary downtime at the start of the next season.
7. MAINTENANCE SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. Maintenance Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 7.1. Maintenance Safety • Keep components in good condition. Follow the maintenance procedures.
7. MAINTENANCE SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 11. If equipped with truss cables: Inspect the truss cables for proper tension and possible damage such as fraying, kinking, or unwinding. 12. If equipped with a hand or hydraulic winch: Inspect winch cable for fraying, kinking, unwinding, or other possible damage.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE Figure 26. Chain Coupler Location 7.6. Check the Gearbox Oil 1. Remove fill/vent plug to check gearbox oil level. Insert an improvised dipstick (rolled paper or plastic tie) into the oil filler hole to determine the oil level. 2.
7. MAINTENANCE SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7.8. Inspect Hydraulic Hoses and Fittings When equipped: 1. Pressurize the system. 2. Using a piece of cardboard or wood, run it along the length of the hose and around all fittings. Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the skin surface.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE 2. Ensure the take-up roller is tensioned equally by using a tape measure to check the distance “X” on both sides. 3. After the conveyor belt has been tensioned, check the alignment of all s-drive rollers, see Section 7.13 –...
7. MAINTENANCE SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 28. S-Drive Pinch Roller A — Drive Roller B — Pinch Roller 7.13. Align the Conveyor Belt Basic Conveyor Belt Alignment: The conveyor belt will run straight when all of the rollers are straight. Loosen or tighten the adjustment bolt(s) to align the conveyor belt.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE Figure 30. Belt Tracking to One Side 7.13.1 Adjust the Rollers 1. Loosen bearing nuts and jam nuts (if equipped). Figure 31. Loosen the Bearing Nuts 2. Rotate adjustment bolt 1/2 turn. Figure 32.
7. MAINTENANCE SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7.13.2 Adjust the Belt Return Wear Blocks 1. Adjust the wear blocks by rotating them 90 or 180 degrees. If they are worn down, replace the wear blocks. Figure 33. Belt Return Wear Blocks 2.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE 7.16. Replace the Conveyor Belt 1. Rotate the conveyor belt until the lacing is by the hopper or is easily accessible. 2. Move the tension roller to its loosest position. 3.
7. MAINTENANCE SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Figure 35. Lacing the Conveyor Belt 7.17. Clean and Wash the Equipment 1. Clean out excess grain from all areas of the conveyor. 2. Make sure water can drain from the conveyor tube and intake, then wash the tube with a water hose or pressure washer until all dirt, mud, debris, or residue is gone.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE 7.19. Check/Adjust the Truss Cables When equipped with Truss Cables: Check the Truss Cables: Check tube for straightness, no slack in the cables, and a just noticeable upward deflection of the discharge end. During operation, it is normal that for the tube to deflect downward.
7. MAINTENANCE SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Table 7 Truss Cable Adjustment (continued) Item Description Cable Eyebolt Eyebolt Nuts Eyebolt Anchor Cable Truss Figure 37. Typical Cable Truss Assembly 7.20. Inspect and Service the Hydraulic Winch and Lift Cable Place the conveyor in the fully lowered position with the cable slack.
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SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE To Replace the Lift Cable: 1. Unwind the winch drum until the cable is slack and remove the cable clamps. 2. Free the cable from the winch and pulleys. 3. Remove the cable clamps that secure the hook in place. 4.
8. TROUBLESHOOTING SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 8. Troubleshooting Shut down and lock out all power sources before diagnosing any of the causes or attempting any of the solutions below. In the following section, we have listed some causes and solutions to some of the problems you may encounter.
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SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 8. TROUBLESHOOTING Problem Cause Solution Grain leaking from Belt not aligned (centered). Align belt, see Belt Alignment in conveyor hopper. Maintenance. Flashing installed incorrectly Inspect flashing for wear and replace if or worn. required.
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8. TROUBLESHOOTING SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR Scissor Lift Hydraulics Cause Problem Solution Valve is leaking. Loose/cracked fittings. Tighten/replace fittings. Worn hose. Replace hose. Valve spools are worn. Replace valve. Machine operates Oil is hot. Check oil level and add if required. slowly.
10. APPENDIX SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 10. Appendix 10.1. Power Swing Remote Transmitter Instructions Figure 38 shows the controls and indicators for the power swing remote and receiver. Figure 38. Remote Transmitter and Receiver Controls and Indicators TRANSMITTER HOPPER MOVE (↑-↓)
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 10. APPENDIX The transmitter automatically transmits a STOP signal after 30 minutes; this de-activates the receiver and the transmitter keypad. The remote transmitter that comes with each power swing is normally factory programmed to function with the power swing receiver.
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10. APPENDIX SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR TO REGISTER A FOURTH REMOTE TRANSMITTER: 1. Switch OFF the receiver. Important Steps 2 and 3 must be done within 10 seconds of each other. The FAULT LED on the receiver flashes for the duration of the registration window.
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 11. AGI SWIFT CURRENT LIMITED WARRANTY 11. AGI Swift Current Limited Warranty This warranty relates to Belt Conveyors (the “Product”) sold by Batco-Rem, (a division of Ag Growth International Inc., referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the “Buyer”).
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