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CORAL S.p.A.
For service and sales in the USA
Controlled Air Design
(919) 607-6765
sales@controlledairdesign.com
www.coral.eu
IT18120000011031
IPERJET DF
ORIGINAL INSTRUCTIONS
MANUALE D'USO E MANUTENZIONE ...................................................... 2
MANUEL D'UTILISATION ET D'ENTRETIEN ............................................ 39
USER AND MAINTENANCE MANUAL ...................................................... 74
GEBRAUCHS-UND INSTANDHALTUNKGSANLEITUNG ....................... 110
MANUAL DE USO Y MANTENIMENTO .................................................. 146
06/19 - Rev. 1.5
I
F
GB
D
E
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Summary of Contents for Coral IPERJET DF4
- Page 1 IPERJET DF CORAL S.p.A. 06/19 - Rev. 1.5 ORIGINAL INSTRUCTIONS For service and sales in the USA Controlled Air Design (919) 607-6765 sales@controlledairdesign.com MANUALE D’USO E MANUTENZIONE ............2 MANUEL D’UTILISATION ET D’ENTRETIEN ..........39 www.coral.eu USER AND MAINTENANCE MANUAL ............74 GEBRAUCHS-UND INSTANDHALTUNKGSANLEITUNG .......
- Page 2 Manuel d’utilisation et d’entretien conforme aux normes CE LA REPRODUCTION MÊME PARTIELLE DES ILLUSTRATIONS ET/OU DU TEXTE EST INTERDITE. www.coral.eu...
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Page 3: Table Of Contents
10. ELECTRICAL PANEL ............................. 98 10.1. MAGNETOTHERMAL SWITCHES ........................... 98 11. SPARE PARTS ............................... 99 11.1. HOW TO REQUEST SPARE PARTS ..........................99 11.2. SPARE PARTS LIST ............................... 100 REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... -
Page 4: Description Of User Instruction Manual
General preliminary information • Machine controls and use • Description of user Instruction Manual • Machine identification MAINTENANCE • General preliminary information ENGINEER • Maintenance • Spare parts REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... -
Page 5: Machine Identification
FILTER MODEL IPERJET DF EDITION 1.4 / 05.19 This manual contains confidential information and designs owned by CORAL S.p.A Reproduction of the manual without written permission by CORAL S.p.A. is forbidden. IPERJET DF DF4/R DF4 TRU DF4 TC 2020000122 MACHINE... -
Page 6: Ec Declaration Of Conformity
Déclaration de conformité CE CORAL s.p.a. C.so Europa, 597 Volpiano – Turin (Italie) déclare par la présente que la machine est conforme à la norme contenue dans la directive du conseil 2006/42/CE; 2014/35/CE; 2011/65/EU RoHS; 2014/30/UE complétée par les directives inhérentes successives du conseil CEE. Quelques dispositions et normes de référence, là... -
Page 7: General Preliminary Information
The signs indicated below refer to the personal protective equipment to be used. SYMBOL OBLIGATION Use protective gloves. REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... -
Page 8: Noise Levels
• long hair must be tied back, do not wear scarves or any other piece of clothing that might get caught or dragged into the moving parts of the machine. 3.8. PROHIBITIONS In particular, operators must not: • remove or modify the safety, signalling or control devices without authorisation; REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... -
Page 9: Intended Use/ Unintended Use
It is considered “MISUSE” if the machine is used to obtain production values different from those described herein. Any other use of the machine must be previously authorized by CORAL S.p.A In the absence of such written permission the manufacturer disclaims any liability with regard to possible damage to property or persons and deems any kind of warranty regarding the line and the equipment supplied as void. -
Page 10: Warranty
• the machine must be used within the limits stated in the contract and reported in the technical and/or commercial documentation. • maintenance must be performed in the time and manner provided by the manual, using CORAL S.p.A. original spare parts and entrusting the work to qualified personnel. -
Page 11: Machine Description
The air filtered in this way passes through the fan and is expelled through a grid located on the upper wall of the plenum. WARNING! The unit is designed for use in vacuum. REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... -
Page 12: Main Components
For assembly and disassembly see section “7.2.1 REPLACING THE CARTRIDGE”. DESCRIPTION SIZES Ø325 L=700 mm NO. OF FOLDS/ SURFACE 175/ 12 m WEIGHT 270 g/m MAX OPERATING TEMPERATURE 90°C BIA CLASSIFICATION M (USGC) REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... -
Page 13: Optional Devices
The type of fibre has a particularly smooth surface, which allows an optimal powder detachment. REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... - Page 14 The hepa filter (optional) is certified according to standard CEN EN 1822 dated 1995, which requires a release lower than 0.05% for granulometry powders within 0.1 and 0.2 micron, corresponding to the H13 category. For dimensions see “4.4 TECHNICAL DATA”. REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu...
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Page 15: Technical Specifications
WARNING! A high filter detachment and a release lower than 0.1% for glanulometry powders within 0.2 and 2 micron with a passage speed of 0.056 m/s are ensured. REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... - Page 16 EC regulation maintenance and user Manual IPERJET DF4 IPERJET DF6 IPERJET DF9 TANK Ø 5” 4 outputs Ø 5” 6 outputs Ø 5” 9 outputs MODEL VEP (3/4”) VEP (3/4”) VEP (3/4”) ELECTRICITY SOLENOID VALVE 24V AC 50 Hz 24V AC 50 Hz...
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Page 17: Overall Dimensions
1235 1266 4.6. SAFETY DEVICES The machine is equipped at origin with all the protective systems needed to work safely. Listed below are the systems adopted by CORAL S.p.A.: POS. ELEMENT DESCRIPTION The crankcase covers all the moving parts of the... -
Page 18: Transportation And Installation
(a section of 2.5 mm2 is recommended), secured to the manufactured product, taking care to maintain continuity. DF 6 through forklift DF 4 by hand DF 9 by eyebolts REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... -
Page 19: Installation
Place the plenum without the ejection grid on the filter top. Tighten the M8 screws inside the plenum again. Place the ejection grid back (H) on the plenum (A) and fasten using the bridge clamp closure. REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... - Page 20 Avoid release of activated carbon. Avoid prolonged contact with eyes and skin. Avoid inhalation. Wear protective gloves and glasse. Avoid contact with strong oxidants (H2O2, KMnO4, chlorates, hypochlorides, nitrates), sources of ignition, combustible materials. REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu...
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Page 21: Connections
Acting on the butterfly gate (optional) mounted on the ducting using the appropriate the knob. 5.4.2. ADJUSTING THE ECONOMISER For operation and adjustments refer to the manual attached to the economiser. REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... - Page 22 Parameters must vary depending on the type and amount of polluting agent sucked. This operation must be previously agreed with the CORAL S.P .A. Technical Department during installation; in any case, it will depend on the experience of the user.
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Page 23: Machine Controls And Use
In AUTOMATIC position, it is started by remote from the work station. (*) If the machine is equipped with control panel AHEAD refer to he attached manual for commands description. REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... - Page 24 EC regulation maintenance and user Manual REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu...
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Page 25: Maintenance
• differential pressure switch to monitor the progressive clogging of the filters. 7.2. EXTRAORDINARY MAINTENANCE Operations not included among those listed as “routine maintenance” are considered extraordinary maintenance. REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... - Page 26 Remove the cartridge by turning it anticlockwise and proceed with the replacement. Tighten the M8 fixing screws of the cartridge using a torque wrench. Tightening torque 5 Nm REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu...
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Page 27: Tightening Moments For Metric Threaded Screws
• Invert two phases between them The fan turns but direction • Remove the obstacles and act on the suction is insufficient • Verify that air ducts are calibration shutter free REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... -
Page 28: Scrapping And Decommissioning
NON-RECYCLABLE MATERIAL. Hand over to a landfill. WEEE. Please consult the current regulations in force for information on how to properly dispose of these items. (WEEE n° IT18120000011031) REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... - Page 29 Operator's signature prev. after Check and possibly replace torn or scratched filters. WARNING! Do not dump used filters, send them to specialist disposal companies in accordance with local regulations. REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu...
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Page 30: Electrical Panel
E1=Generatore ciclico; Cyclical sequencer; Sequenceur cyclique; Programador ciclico; Steur WARNING! In the version with electric control board, the electric diagrams are attached to it. 10.1. MAGNETOTHERMAL SWITCHES Iperjet DF4 2,2Kw SWITCH 4,5/6,3 A Iperjet DF4 3Kw SWITCH 5,5/8 A Iperjet DF6... -
Page 31: Spare Parts
1. Photocopy the form on the below page; 2. Fill in the suggested spaces. 3. Contact your local distributor or service office and CORAL S.p.A. spare parts sending a copy of the completed form in its entirety, to the e-mail address or the fax number indicated. -
Page 32: Spare Parts List
EC regulation maintenance and user Manual 11.2. SPARE PARTS LIST IPERJET DF4 DF4-TRU REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu... - Page 33 SCREW HINGE.-ZAMA-BLACK-60X60 GASKET FRONT DRAWER CART.D325/4PS1-H750-USGC-GR270 SWITCH BOX CYCLE PROGRAMMER GAUGE-0/12BAR CONDENSATION DISCHARGE HOPPER PIN BIN BIN GASKET BIN SLIDEWAY SLIDEWAY SCREW HOPPER GROUP BIN HANDLE BIN WHEEL REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu...
- Page 34 EC regulation maintenance and user Manual IPERJET DF6 DF6-TRU REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu...
- Page 35 ROTATING WHEEL D100 SCREW HINGE.-ZAMA-BLACK-60X60 GASKET CART.D325/4PS1-H750-USGC-GR270 SWITCH BOX CYCLE PROGRAMMER GAUGE-0/12BAR CONDENSATION DISCHARGE HOPPER PIN BIN BIN GASKET BIN SLIDEWAY SLIDEWAY SCREW HOPPER GROUP BIN HANDLE BIN WHEEL REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu...
- Page 36 EC regulation maintenance and user Manual IPERJET DF9 DF9-TRU REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu...
- Page 37 1/4” PIN COUPLING FOR COMPRESSED AIR GAUGE-0/12BAR CART.D325/4PS1-H750-USGC-GR270 CONDENSATION DISCHARGE REAR DRAWER GASKET HOPPER PIN BIN BIN GASKET BIN SLIDEWAY SLIDEWAY SCREW HOPPER GROUP BIN HANDLE BIN WHEEL REPRODUCTION, EVEN IN PART, OF THE ILLUSTRATIONS AND/OR TEXT IS FORBIDDEN. www.coral.eu...
- Page 38 CORAL S.p.A. Corso Europa, 597 - 10088 Volpiano (TORINO) - ITALY Tel. +39 011 9822000 r.a. Fax +39 011 9822033-044 e-mail: coral@coral.eu http://www.coral.eu RAEE IT8120000011031...
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