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PRO-Series Safety Winch
SETUP AND OPERATION MANUAL
PRO-Series Safety Winch
Fixed Handle and Power Drive Options
PRO-1 Series
PRO-2 Series
PRO-3 Series
Work Positioning
BEAVER TECHNOLOGY SERVICES
PTY LIMITED
Man-Rated for
|
Confi ned Space Entry / Retrieval
Also Rated for Material Handling Applications
c/w LCD Rotation Counter
|
|
Rescue
Fall Protection
FS603922
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Table of Contents
Related Manuals for BTS BTECH PRO Series
Summary of Contents for BTS BTECH PRO Series
- Page 1 PRO-Series Safety Winch SETUP AND OPERATION MANUAL PRO-Series Safety Winch c/w LCD Rotation Counter Fixed Handle and Power Drive Options PRO-1 Series PRO-2 Series PRO-3 Series Man-Rated for Work Positioning Confi ned Space Entry / Retrieval Rescue Fall Protection Also Rated for Material Handling Applications BEAVER TECHNOLOGY SERVICES PTY LIMITED FS603922...
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Page 2: Table Of Contents
PRO SERIES SAFETY WINCH OPERATOR’S MANUAL Table of Contents 1. WINCH PARTS & LOCATION Pg. 3 2. INTRODUCTION TO WINCH APPLICATIONS Pg. 4 3. APPLICATION RESTRICTIONS Pg. 5 4. GENERAL SYSTEM REQUIREMENTS Pg. 6 5. WINCH INSTALLATION & OPERATION Pg. 8 6. -
Page 3: Winch Parts & Location
PRO SERIES SAFETY WINCH OPERATOR’S MANUAL Item No. Part No. Qty Description Item No. Part No. Description 127147 Assembly, Pro-1 Winch Drum 127165 O-Ring, 16.0mm ID x 1.8mm 127170 Assembly, Pro-1 Winch Handle 127114 O-Ring, 36mm ID x 2mm 127229 Assembly, Winch Main (Left Side) 127141 Plate, Winch Main (Left Side Puzzle) -
Page 4: Introduction To Winch Applications
The winch may be used as part of a system to facilitate access to and egress from a confi ned space as well as non-entry rescue in the event of an emergency. When used with approved BTS accessories, the winch helps meet the requirements of Safe Work Australia’s confi ned spaces codes of practice for use as a confi... -
Page 5: Application Restrictions
PRO SERIES SAFETY WINCH OPERATOR’S MANUAL 1.4 FALL PROTECTION WHILE CLIMBING In situations where it is not practical to install and use a temporary or permanently installed personal fall arrest system, the winch may be used to guard against falling while climbing a fi xed ladder or other structure. -
Page 6: General System Requirements
Supporting structures designed, manufactured, and/or approved by BTS will have suffi cient strength for the approved application. Any supporting structure not designed, manufactured, and/or approved by BTS MUST BE designed, installed, and used under the supervision of a Competent Person. - Page 7 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL 3.6 SWING ANGLE / PENDULUM FALL Care must be taken at all times to minimize the potential for swing fall / pendulum fall when working at heights. At no time should the angle of the winch line exceed 5° with respect to the vertical (Figure 3). Figure 3, Maximum Swing Angle +61 2 8811 3500 | www.btstech.com.au...
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Page 8: Winch Installation & Operation
This winch may be used in conjunction with a wide variety of accessory products. Please refer to the Operator’s Manual provided with all BTS accessories at the time of purchase for detailed information on the installation of the winch onto the system. Only connect the winch equipment using the correct BTS interface bracket. - Page 9 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL Lowering a LOAD. With a LOAD on the winch line as the handle is cranked COUNTERCLOCKWISE, the winch line is being drawn OUT of the winch (tension must be kept on the line), thus LOWERING the LOAD.
- Page 10 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL 4.2.3 RAISING OR LOWERING A WORKER A worker attached to the winch line is lowered by cranking the winch handle counterclockwise, and raised by cranking the winch handle clockwise. DO NOT use the winch if the rotation of the winch handle is reversed as the brake will not operate correctly, or if the winch does not make a regular clicking sound when cranking the winch handle in a clockwise direction.
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Page 11: Power Drive Applications
(Model #0721-21) Cordless 28V While BTS recommends the above Milwaukee products, any drill meeting the same specifi cations as the above can be used. The use of HIGH SPEED (RPM) drills will result in damage and premature failure of winch components. - Page 12 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL Pro-series Winch, Power Drive Accessories. Code Description Includes 60110 4:1 Gear Reduction 60110 60126 Overload Protection Clutch 141/281kg (310/620 lbs.) 60126 60186 Adapter, Crank Hub to 3/4” Drive 57mm (2.25” Long) 60186 60187 Adapter, Drill Chuck to 3/4” Drive 60187 60188 Adapter, Drill Chuck to 1/2”...
- Page 13 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL 5.1 INSTALLING POWER DRIVE Step 1: Remove detachable mounting plate from Power Drive bracket. Step 2: Attach Power Drive unit to the bracket by fastening the two (2) hex head screws and internal tooth lock washers into the aluminium block as shown. Step 3: Place winch on a surface so rear plate is horizontal (to prevent spacers falling out).
- Page 14 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL Step 4: Slide the detachable mounting plate under the winch mounting plate (ensure spacers stay in place). Using the screws removed in the previous step, attach the detachable mounting plate as shown. Spacer Step 5: Turn the thumb screw anti-clockwise until the outer yoke is not tight on the input drive hub. Now slowly pull the handle off...
- Page 15 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL Step 7: Attach appropriate drill into gear reduction input using the included drive bit. Confi guration 1 Confi guration 2 Code: 60193 & 60196, 1:1 Direct Drive. Code: 60197, 4:1 Direct Drive.. Below shows the simplest option of directly driving Below shows a direct drive confi...
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Page 16: Training
PRO SERIES SAFETY WINCH OPERATOR’S MANUAL Confi guration 3 Confi guration 4 Code: 60195, 4:1 Direct Drive, Slip “Clutch”. Code: 60194, 1:1 Direct Drive, Slip “Clutch”. Below shows the combination of the 4:1 gear Below shows the most basic confi guration driving reduction drive with the overload clutch to allow the input hub straight from the drill through an Work Positioning using a higher speed, lower... -
Page 17: Inspection
PRO SERIES SAFETY WINCH OPERATOR’S MANUAL 7. INSPECTION 7.1 INSPECTION BEFORE USE The winch must be inspected before each use as described in Sections 7.1.1 to 7.1.5. Report any problems or concerns to your supervisor, and do not use the equipment until they have approved doing so. 7.1.1 Cleaning and Lubrication If required, clean and lubricate the winch and all its parts as outlined in Section 8. - Page 18 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL While minor cosmetic damage will not impair the function of the winch, a seriously damaged winch MUST BE tagged “out of service” and removed from service then returned to an authorised service centre for repair prior to further use.
- Page 19 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL 7.1.5 Crank Handle Rotation Direction and Ratchet Operation Check the direction of crank handle rotation to verify that the winch line is extended by cranking the winch handle counterclockwise, and retracted by cranking the winch handle clockwise (see Fig. 11). If the rope retracts whilst winding the crank handle counterclockwise, or the winch does not make a regular clicking sound when cranking the winch handle in a clockwise direction, it MUST BE tagged “out of service”...
- Page 20 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL 7.2.2 Inspection Procedure Following the instructions contained in Section 7.1.2, 7.1.4, and 7.1.5 respectively, inspect the winch for physical damage, brake wear indicator reading, and crank handle rotation direction. Record the results, including the number of revolutions shown on the indicator in the Inspection Log. Inspect the condition of the winch line snap hook as described in Section 7.2.3, and record the results on the Winch Inspection Log sheet.
- Page 21 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL The lay length is defi ned as the distance along the wire rope that it takes a strand to completely move around the core (see Figure 13). Figure 13, Lay Length These terms are used to defi ne the criteria for accepting or rejecting a wire rope winch line for continued service. 7.2.4.2 Wire Rope Inspection Procedure These ropes show the severe damage that results when kinked ropes are used.
- Page 22 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL Figure 16, Examples of rope damage due to kinking Two parallel paths of broken Breaks in the crowns & valleys Severe abrasion from small wires. due to heavy loads. sheaves & heavy loads. Narrow path of wear resulting in fatigue fractures.
- Page 23 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL Figure 18, Examples of reduction of normal rope diameter Incorrect Correct Figure 19, Measuring the diameter of a wire rope for bulges or reduction in diameter. A wire rope with fl attened sections where the diameter across the damaged section is less than 85% of the original diameter MUST BE tagged “out of service”...
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Page 24: Maintenance, Lubrication And Storage
10 revolutions to completely disengage the brake mechanism. While continuing to rotate the crank handle counterclockwise, use a moisture displacing penetrant (or other lubricant as approved by BTS) around where the crank handle hub enters the winch housing. 8.2.2 Wire Rope Lubrication After cleaning and inspection as instructed in Section 7.2.4, lubricate the wire rope with light oil, and use a... -
Page 25: Specifications
PRO SERIES SAFETY WINCH OPERATOR’S MANUAL 9. SPECIFICATIONS This winch is constructed primarily of zinc-plated steel, with an additional sealant coating applied for greater corrosion resistance. Stainless steel and various other materials are used in strategic locations. The outer covers are impact-resistant die molded plastic. This winch may be equipped with wire ropes from 4.8mm to 7.9mm in either galvanized steel or stainless steel. -
Page 26: Winch Inspection Log
PRO SERIES SAFETY WINCH OPERATOR’S MANUAL WINCH INSPECTION LOG Winch Model Number: Winch Serial Number: Counter Reading:_____________________________________ APPROVED DETAILS / LOCATION INSPECTION ITEM PASS FAIL COMMENTS FOR USE OF DAMAGE Inspect the winch for cracks, dents, bending, rust, wear, corrosion, or other damage. Ensure the winch line is anchored securely to the drum. -
Page 27: Wire Rope Winch Line Inspection Log
PRO SERIES SAFETY WINCH OPERATOR’S MANUAL WIRE ROPE WINCH LINE INSPECTION LOG Winch Model Number: Winch Serial Number: Winch Line Type, Size, Material, and Construction: Inspection Checklist for Wire Ropes (See Section 7.2.4) LOCATION OF DEFECT PASS FAIL COMMENTS INSPECTION ITEM (From winch drum) Condition of Winch Line Attachment to Drum... -
Page 28: Warranty Information
BTS will rectify any defect in materials or workmanship appearing within the warranty period by repairing or replacing the product. BTS will off er a refund of the purchase price if the product cannot be readily and quickly repaired or replaced. BTS reserves the right to determine whether the product contains any defects in materials or workmanship covered by this warranty. - Page 29 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL Notes: +61 2 8811 3500 | www.btstech.com.au...
- Page 30 PRO SERIES SAFETY WINCH OPERATOR’S MANUAL © Beaver Technology Services 2022 All content included in this manual is the sole intellectual property of Beaver Technology Services. It is not to be copied or reproduced in any way without the express written consent from Beaver Technology Services. All drawings and illustrations are to be used for illustrative purposes only, design and specifi cations are subject to change without notice.
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