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PowerMan PM33-HF10 User Manual

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PowerMan User Manual
PM33-HF10 to HF40
January 2023

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Summary of Contents for PowerMan PM33-HF10

  • Page 1 PowerMan User Manual PM33-HF10 to HF40 January 2023...
  • Page 2 Preface Preface Usage The manual contains information on installing, using, operation and maintenance of the PowerMan UPS. Please carefully read this manual prior to installation. Users Technical Support Engineer Maintenance Engineer Note Our company is providing a full range of technical support and services. Customer can contact our local office or customer service center for help.

  • Page 3: Table Of Contents

    3.6.1 Specifications ......................24 3.6.2 Specifications for Power Cables Terminal ............. 24 3.6.3 Circuit Breaker ....................... 25 3.6.4 Connecting Power Cables ..................25 3.7 Control and Communication Cables ................. 26 3.7.1 Dry Contact Interface ..................... 27 PowerMan UPS 10kVA~40kVA User Manual...
  • Page 4 7.4.1 Electrical Characteristics (Input Rectifier) ............. 61 7.4.2 Electrical Characteristics (Intermediate DC Link) ..........62 7.4.3 Electrical Characteristics (Inverter Output) ............62 7.4.4 Electrical Characteristics (Bypass Mains Input) ............ 63 7.5 Efficiency .......................... 63 7.6 Display and Interface ......................63 PowerMan UPS 10kVA~40kVA User Manual...

  • Page 6: Safety Precautions

    This manual contains information concerning the installation and operation of PowerMan UPS. Please carefully read this manual prior to installation. The PowerMan UPS cannot be put into operation until it is commissioned by engineers approved by the manufacturer (or its agent). Not doing so could result in personnel safety risk, equipment malfunction and invalidation of warranty.

  • Page 7: Move & Install

    No risk exists to any personnel when operating the equipment in the normal manner, following the recommended operating procedures in this PowerMan UPS 10kVA~40kVA User Manual...

  • Page 8: Battery Safety

    However, when the battery case is broken, the acid will leak from the battery. Therefore, be sure to wear a pair of protective glasses, rubber gloves and skirt when operating the battery. Otherwise, you may PowerMan UPS 10kVA~40kVA User Manual...

  • Page 9: Disposal

     If electrolyte comes into contact with the skin, the affected area should be washed immediately with water. Disposal  Dispose of used battery according to the local instructions Warning PowerMan UPS 10kVA~40kVA User Manual...

  • Page 10: Product Introduction

    2. Product Introduction 2.1 System Configuration The PowerMan UPS is configured by the following part: Rectifier, Charger, Inverter, Static Switch and Manual Bypass Switch. One or several battery strings should be installed to provide backup energy once the utility fails. The UPS structure is shown in Fig.

  • Page 11: Battery Mode

    AC sources. This interruption is programmable but typically set to be less than 3/4 of an electrical cycle, e.g., less than 15ms (50Hz) or less than 12.5ms (60Hz). The action of transfer/re-transfer can also be done by the command through monitor. PowerMan UPS 10kVA~40kVA User Manual...

  • Page 12: Maintenance Mode (Manual Bypass)

    2.3.5 ECO Mode To improve system efficiency, UPS rack system works in Bypass mode at normal time, and inverter is standby. When the utility fails, the UPS transfers to Battery Mode and the inverter powers the loads. PowerMan UPS 10kVA~40kVA User Manual...

  • Page 13: Auto-Restart Mode

    Parallel Card, Optional Dry Contact Card Optional Circuit Breakers Standard Dual Input Standard Long Backup Type Parallel Card, Optional Dry Contact Card Optional 2.4.2 UPS Outlook The UPS outlook is shown as Fig.2-7 to Fig. 2-13. PowerMan UPS 10kVA~40kVA User Manual...
  • Page 14 Installation Instruction Fig.2-7 System outlook (Long backup type) 10/15kVA Fig.2-8 System outlook (Long backup type) 20/30kVA PowerMan UPS 10kVA~40kVA User Manual...
  • Page 15 Installation Instruction Fig. 2-9 System outlook (Standard backup type) 20/30kVA Buzzer Operational Button Ventilation panel Fig. 2-10 10-30kVA front appearance PowerMan UPS 10kVA~40kVA User Manual...
  • Page 16 Battery Cold Start RS485 Maintenance CB Bypass Input CB Parallel Board Main input CB Output CB Contact Protective Connection terminal Cover Fig. 2-11 10/15 kVA back appearance-long type Fig. 2-12 10/15 kVA back appearance-standard type PowerMan UPS 10kVA~40kVA User Manual...
  • Page 17 Installation Instruction Fig. 2-13 20/30kVA back appearance-long type Fig. 2-14 20/30kVA back appearance-standard type PowerMan UPS 10kVA~40kVA User Manual...
  • Page 18 Installation Instruction Parallel board Cold start Dry contact Output CB Bypass Input CB Air vent Maintenance Input CB switch Connection terminals Fig. 2-15 40kVA long type back appearance Fig.2-16 40kVA standard type front appearance Note PowerMan UPS 10kVA~40kVA User Manual...
  • Page 19 Installation Instruction The Standard product is configured with single input; the dual-input option is available, with an additional breaker for the main input. PowerMan UPS 10kVA~40kVA User Manual...

  • Page 20: Installation Instruction

    Ensure there is at least 0.8m before the front of the cabinet so as to easily maintain the power ventilation and cooling module and at least 0.5m behind for . The room reserved for the cabinet is shown in Fig.3-3. PowerMan UPS 10kVA~40kVA User Manual...
  • Page 21 Fig.3-1-1 Size of the 10/15 kVA UPS of Long Backup Type (Unit : mm） Fig.3-1-2 Size of the 10/15 kVA UPS of standard backup Type (Unit : mm） Fig.3-2-1 Size of the 20/30kVA UPS of Long Backup Type (Unit : mm） PowerMan UPS 10kVA~40kVA User Manual...
  • Page 22 Installation Instruction Fig.3-2-2 Size of the 20/30 kVA UPS of Standard Backup Type (Unit : mm） Fig.3-3-1 Size of the 40kVA UPS Long Backup Type (Unit : mm）(Unit : mm） PowerMan UPS 10kVA~40kVA User Manual...
  • Page 23 Installation Instruction Fig.3-3-2 Size of the 40kVA UPS Standard Type (Unit: mm) PowerMan UPS 10kVA~40kVA User Manual...

  • Page 24: Unloading And Unpacking

    The steps to move and unpack the cabinet are as follows： 1. Check if any damages to the packing. (If any, contact to the carrier) 2. Transport the equipment to the designated site by forklift, as shown in Fig.3-5. PowerMan UPS 10kVA~40kVA User Manual...
  • Page 25 Installation Instruction Fig.3-5 Transport to the designated site 3. Unpack the package (see Fig.3-6). Fig.3-6 Disassemble the case 4. Remove the protective foam around the cabinet. PowerMan UPS 10kVA~40kVA User Manual...

  • Page 26: Positioning

    The supporting structure is shown in Fig. 3-8. PowerMan UPS 10kVA~40kVA User Manual...

  • Page 27: Battery

    3.4 Battery Three terminals（positive，neutral，negative ）are drawn from the battery unit and connected to UPS system. The neutral line is drawn from the middle of the batteries in series (See Fig.3-9). PowerMan UPS 10kVA~40kVA User Manual...

  • Page 28: Cable Entry

    Cables can enter the UPS cabinet from the side or from the bottom. Cable entry is made possible through a blanking plate fitted at the bottom of the equipment. The cable entry is shown in Fig.3-11. Cable connection Cable connection Fig.3-10 Cable entry PowerMan UPS 10kVA~40kVA User Manual...

  • Page 29: Power Cables

    3.6.2 Specifications for Power Cables Terminal Specifications for power cables connector are listed as Table 3.3. Table 3.3 Requirements for power module terminal Torque Port Connection Bolt Bolt Aperture Moment Cables crimped 4.9Nm Mains input OT terminal PowerMan UPS 10kVA~40kVA User Manual...

  • Page 30: Circuit Breaker

    2. Open the back door of the cabinet, remove the plastic cover. The input and output terminal, battery terminal and protective earth terminal are shown in Fig.3-11 &Fig 3.13. Fig.3-11 connections terminals for 10/15kVA Fig.3-12 connections terminals for 20/30kVA PowerMan UPS 10kVA~40kVA User Manual...

  • Page 31: Control And Communication Cables

     When the cable holes does not goes through by cables, it should be filled by the hole stopper 3.7 Control and Communication Cables The front panel of the bypass module provides dry contact interface (J2-J11) and communication interface (RS232，RS485,SNMP ,Intelligent card interface and USB port)，as it is shown in Fig.3-13. PowerMan UPS 10kVA~40kVA User Manual...

  • Page 32: Dry Contact Interface

    Default: BCB Status and BCB Online (Alert no battery when BCB Status is invalid). Output dry contact (Normally closed), function is settable. J8-1 BAT_LOW_ALARM_NC Default: Low battery alarming Output dry contact (Normally open), function is J8-2 BAT_LOW_ALARM_NO settable. PowerMan UPS 10kVA~40kVA User Manual...
  • Page 33 Fig.3-14 J2 and J3 for temperature detecting Table 3.6 Description of J2 and J3 Port Name Function J2-1 TEMP_BAT Detection of battery temperature J2-2 TEMP_COM common terminal J3-1 ENV_TEMP Detection of environmental temperature J3-2 TEMP_COM common terminal Note PowerMan UPS 10kVA~40kVA User Manual...
  • Page 34 +24V power supply; it indicates that the generator has been connected with the system. The interface diagram is shown in Fig.3-16, and interface description is shown in Table 3.8. +24V AUX-N.O. AUX-N.O. Generator Fig. 3-16 Diagram of status interface and connection of generator PowerMan UPS 10kVA~40kVA User Manual...
  • Page 35 The interface diagram is shown in Fig.3-17, and description is shown in Table 3.10. PowerMan UPS 10kVA~40kVA User Manual...
  • Page 36 The interface diagram is shown in Fig.3-20, and description is shown in Table 3.12. PowerMan UPS 10kVA~40kVA User Manual...

  • Page 37: Communication Interface

    SNMP: Used on site installation for communication (Optional). Intelligent card interface：Extension dry contact interface (Optional). PowerMan UPS 10kVA~40kVA User Manual...

  • Page 38: Lcd Panel

    Battery abnormal (battery failure, no battery or battery reversed) indicator Steady red or battery converter abnormal (failure, over current or over temperature) , EOD Flashing red Battery low voltage Battery and battery converter normal, battery not charging PowerMan UPS 10kVA~40kVA User Manual...

  • Page 39: Control And Operation Keys

    Long press， cut off the load power (shut down the rectifier, inverter, static bypass and battery) Transfer ENTER Confirm Quit Attention When bypass frequency is over track, there is interruption time(less than 10ms) for transferring from bypass to inverter. PowerMan UPS 10kVA~40kVA User Manual...

  • Page 40: Lcd Screen

    Parameters of Output & Load Warning, S-code and System Information(Rated parameters, Version Information) Mute on/off Page Up & Down Select the icon, system enters the corresponding page; take the icon (Main Input) for example, as shown in Fig.4-3. PowerMan UPS 10kVA~40kVA User Manual...
  • Page 41 ， Note The LCD will go to sleep in 2 minutes during which time if there are no warnings or faults. Press any button to wake the screen up PowerMan UPS 10kVA~40kVA User Manual...

  • Page 42: System Information Window

    (Min.) Battery data Battery capacity (％) Remained battery capacity battery boost Battery is working in boost charging mode charging battery float charging Battery is working in float charging mode Battery disconnected Battery is not connected PowerMan UPS 10kVA~40kVA User Manual...

  • Page 43: Event List

    Load On Bypass-Set Load On Bypass No Load-Set No Load (Output Power Lost) Battery Boost-Set Charger is Boosting Battery Voltage Battery Float-Set Charger is Floating Battery Voltage Battery Discharge-Set Battery is Discharging Battery Connected-Set Battery cables Connected PowerMan UPS 10kVA~40kVA User Manual...
  • Page 44 Battery Test Fail-Set Battery Maintenance Starts Battery Maintenance-Set Battery maintenance succeeds Batt Maintenance OK-Set Battery maintenance fails Batt Maintenance Fail-Set N# Power Module joins the system Module Inserted-Set N# Power Module quits the system. Module Exit-Set PowerMan UPS 10kVA~40kVA User Manual...
  • Page 45 Manually Battery Float Charge UPS Locked-Set Inhibit to shut down the UPS Parallel Cable Error-Set Parallel cable in error Parallel Cable Error-Clear Incident above disappears Lost N+X Redundant Lost N+X Redundant Redundant Incident above disappears Lost-Clear PowerMan UPS 10kVA~40kVA User Manual...
  • Page 46 Inlet Temp Incident above disappears Sensor-Clear Outlet Temp. The Outlet temperature sensor is not connected or Sensor-Set abnormal Outlet Incident above disappears TmpSensor-Clear Inlet Over Temp.-Set Inlet over temperature Inlet Over Temp.-Clear Incident above disappears PowerMan UPS 10kVA~40kVA User Manual...

  • Page 47: Operations

    The LED indicators are listed below in Table 5.4. Table 5.4 Normal mode Indicator Status Indicator Status Rectifier green Inverter green Battery green Load green Bypass Status green 8. The starting up done. Note PowerMan UPS 10kVA~40kVA User Manual...

  • Page 48: Start From Battery

    Manual Byp Follow the path by selecting the icon of and then select transfer the system to Bypass Mode. Warning Ensure the bypass is working normally before transferring to bypass mode. Or it may cause failure. PowerMan UPS 10kVA~40kVA User Manual...

  • Page 49: Switching The Ups Into Normal Mode From Bypass Mode

    Danger Even with the LCD turned off, the terminals of input and output may be still energized . wait for 10 minutes to let the DC bus capacitor fully discharge before removing the cover. PowerMan UPS 10kVA~40kVA User Manual...

  • Page 50: Switching The Ups Into Normal Mode From Maintenance Bypass Mode

    Stop Test Fig.5.3 Battery maintenance 5.4 EPO The EPO button located in the operator control and display panel (with cover to avoid disoperation, see Fig.5-5) is designed to switch off the UPS in emergency conditions PowerMan UPS 10kVA~40kVA User Manual...

  • Page 51: Installation Of Parallel Operation System

    When the EPO is triggered, the load is not powered by the UPS. Be careful to use the EPO function. Fig .5-5 EPO Button 5.5 Installation of Parallel Operation System 5.5.1 Parallel system diagram Up to four UPS could be paralleled，with a diagram as shown in Fig.5-6. PowerMan UPS 10kVA~40kVA User Manual...
  • Page 52 Operations Power Supply UPS1 UPS2 UPS3 UPS4 Output Power Supply Load Connected Fig. 5-6 Parallel diagram The parallel board is located at the back of the UPS cabinet, as is shown in Fig.5-7. PowerMan UPS 10kVA~40kVA User Manual...
  • Page 53 Fig.5-7 Location of the Parallel board All the parallel cables are designed to be shielded and double insulated, and are connected between the UPS to form a loop as shown below in Fig.5-8. Fig.5-8 Parallel connection PowerMan UPS 10kVA~40kVA User Manual...

  • Page 54: Parallel System Setting

    Parallel system jumper setting There are different setting of the jumpers on the parallel board and control board for different parallel system. The location of connectors on parallel board is shown in Fig.5-11 and control board in Fig.5-12. PowerMan UPS 10kVA~40kVA User Manual...
  • Page 55 Operations Fig.5-11 Connectors on Parallel board (PS1409_TF1) 并 机 跳 针 Zoom in jumper connnectors Fig.5-12 Connectors on Control board (PS1203_CT1) PowerMan UPS 10kVA~40kVA User Manual...
  • Page 56 2. Turn on the second unit as the same operation with the first one; the unit will join the parallel system automatically. 3. Turn on the rest units one by one, and check the information on LCD. 4. Verify the load sharing with a certain load applied. PowerMan UPS 10kVA~40kVA User Manual...

  • Page 57: Maintenance

    When the UPS runs in battery mode with light load or no load for a long time, it will cause the battery to deep discharge. 6. Check periodically. Observe if any abnormality of the battery ，measure if the voltage of each battery are in balance. Discharge the battery periodically. PowerMan UPS 10kVA~40kVA User Manual...

  • Page 58: Installation Of Internal Battery

    For 10-15kVA UPS, there are 40 batteries of to be installed, which are divided into 4 layers.Fig.6-1 shows the installation of battery of the 10-15kVA standard UPS. 1．Dismantle the covers and crossbeams 2．Install battery and fix the crossbeams PowerMan UPS 10kVA~40kVA User Manual...
  • Page 59 There are 8 groups of batteries in series, with 5 cells for each group. The interconnection among groups is via cable with Anderson Socket. Fig.6-2-1 Cable interconnection of the battery string Layer 1. The positive of the battery 1# is connected to battery breaker CB4-2, via PowerMan UPS 10kVA~40kVA User Manual...
  • Page 60 Layer 3. The positive of the battery 11# is connected to the negative of battery 10#, via the cable labeled L4, and the negative of battery 30# is connected to the positive of battery 31#, via the cable labeled L4, as shown in Fig.6-4. PowerMan UPS 10kVA~40kVA User Manual...
  • Page 61 Fig.6-2-5 Cable connection of Lay 4 Installation of inner battery for20, 30K standard UPS Fig.6-2 For40kVA the battery bank has four layers. Each lay has four packages with 5 batteries contained in one package.Fig6-3 shows the connection of each layer. PowerMan UPS 10kVA~40kVA User Manual...
  • Page 62 Safety Precautions L1_N L1_+ Lay1 L2_- L2_N Lay2 L3_N L3_+ Lay3 L4_- L4_N Lay4 Figure 6-3 battery connection of each layer Fig 6-3 Connection between layers (Connect according to the serial number) PowerMan UPS 10kVA~40kVA User Manual...
  • Page 63 Terminal+: L1_+ and L3_+ Terminal N: L1_N, L2_N, L3_N, L4_N, Terminal-: L2_- and L4_- Figure 6-4 Battery terminal connection After connect the terminal, recover the cover as shown in the following figure 6-5 Fig 6-5,Recover the cover PowerMan UPS 10kVA~40kVA User Manual...
  • Page 64 Safety Precautions Warning Make sure the polarity of the battery is correct according to the diagrams above. Test and confirm the battery voltage before connectting to the main circuit. PowerMan UPS 10kVA~40kVA User Manual...

  • Page 65: Product Specification

    ≤1000,load derated 1% per 100m from 1000m and Altitude of Operation 2000m Relative Humidity 0-95,non condensing 0-40,Battery life is halved for every 10° C increase Operating Temperature ℃ above 20° C UPS Storage Temperature ℃ -40-70 7.3 Mechanical Characteristic PowerMan UPS 10kVA~40kVA User Manual...

  • Page 66: Electrical Characteristics

    Rated Frequency 50/60Hz 304~478 Vac (Line-Line),full load Input voltage range Vac (Line-Line),load decrease linearly 228V~304 according to the min phase voltage Input Frequency range 40~70 Input Power factor >0.99 THDI THDI％ <3% (full Linear Load) PowerMan UPS 10kVA~40kVA User Manual...

  • Page 67: Electrical Characteristics (Intermediate Dc Link)

    <5% for step load (20% - 80% -20%) Transient recovery < 30ms for step load (20% - 100% -20%) Output Voltage <1% from 0% to 100% linear load THDu <6% full non-linear load according to IEC/EN62040-3 PowerMan UPS 10kVA~40kVA User Manual...

  • Page 68: Electrical Characteristics (Bypass Mains Input)

    Battery discharging efficiency (battery at nominal voltage 480Vdc and full-rated linear load) ％ Battery mode >94.5 >95 >96 7.6 Display and Interface Table 7.10 Display and Interface Display LED + LCD Standard:RS232, RS485 Interface Option: SNMP ,Dry Contact PowerMan UPS 10kVA~40kVA User Manual...

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