enz 10.200R Operating Manual
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enz 10.200R Operating Manual

Wire rope and chain scrapers
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Wire Rope
and Chain Scrapers
10.200R
10.200RS
10.300R
Operating Manual
English
August 23| Version 1.0

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Summary of Contents for enz 10.200R

  • Page 1 Wire Rope and Chain Scrapers 10.200R 10.200RS 10.300R Operating Manual English August 23| Version 1.0...
  • Page 2 Cleaning pipes with minor damage ............15 After use .....................16 Completing the work process ..............16 Troubleshooting ..................16 Maintenance ....................18 Maintenance after each use ...............18 Nozzle inserts .....................18 Replacing parts ...................19 Disposal, environmental protection ............19 Page 1 from 43 ©2023 enz® technik ag State 24.08.23...
  • Page 3 Operating Manual Table of Contents Technical Data....................20 Adjusting the chains for 10.200R ..............24 Adjusting the chains for 10.300R ..............26 Adjusting the chains for 10.200RS ..............28 Replacing the chains ...................29 Wire rope head adaption kit 0010.200S .............30 Adjusting the skids ..................32 Skid extension set for Ø500 mm (20″) 10.2005R ........34...
  • Page 4 If the manual is misplaced or destroyed, a new copy can be requested from your nearest dealer or from the manufacturer directly. Page 3 from 43 ©2023 enz® technik ag State 24.08.23...
  • Page 5 Any additional maintenance and service work may be performed only by qualified specialist personnel from the manufacturer. Please refer to the section on "Maintenance". State 24.08.23 ©2023 enz® technik ag Page 4 from 43...
  • Page 6 The tool may be used on the following types of pipes: PE pipes Steel pipes Concrete pipes For use in pipes made of other material, please consult the manufacturer. Page 5 from 43 ©2023 enz® technik ag State 24.08.23...
  • Page 7 Secure the hose lines in such a way that they cannot become damaged during operation. Only the accessories provided and approved by enz® technik ag may be used. No other changes or modifications to the pipe cleaning tool may be performed. Only parts authorized by the manufacturer may be used.
  • Page 8 Safety footwear should, in particular, have good grip and be slip- resistant and leak-proof (e.g. rubber boots). Gloves Appropriate gloves will protect you from hand injuries and contact with materials that could impair your health and from untreated water. Page 7 from 43 ©2023 enz® technik ag State 24.08.23...
  • Page 9 Do not throw any tools or objects down into the manhole. Do not enter any manhole where there is a danger of falling. Personnel could become trapped. State 24.08.23 ©2023 enz® technik ag Page 8 from 43...
  • Page 10 Lines and other objects are to be expected on the ground in the area around where the product is being used. Pay attention to where you are walking. Keep the area of use tidy. Tripping and falling could cause serious injuries. Page 9 from 43 ©2023 enz® technik ag State 24.08.23...
  • Page 11 The product is used under conditions that are not permitted by us. • Replacement and accessory parts that are not original replacement and accessory parts from enz® technik ag are used. • If there is damage due to: Improper use...
  • Page 12 Tools with Art No. 10.XXXR can be operated with recycled water. In addition, enz® chain scrapers can be modified in various ways. Simple handling and maintenance are also traits that go hand-in-hand with enz® chain scrapers.
  • Page 13 The layout of the pipes (manhole drawings) must be known before starting the work so that the nozzle can be prevented from emerging at a pipe end. Support personnel must be on hand to monitor possible emerging points. State 24.08.23 ©2023 enz® technik ag Page 12 from 43...
  • Page 14 When adjusting the skid and cage settings, always use the largest possible setting for the inner sewer line diameter being worked on. To correctly install your wire rope or chain scraper, please refer «Technical data on page 20». Page 13 from 43 ©2023 enz® technik ag State 24.08.23...

  • Page 15: Drawing 1 Chain Length Greater Than Pipe Ø

    Always use the correct chain or rope length. The chains or ropes must drag along the pipe wall, and they must not strike the wall! Otherwise, the pipe wall or the product could become damaged. State 24.08.23 ©2023 enz® technik ag Page 14 from 43...
  • Page 16 This prevents wastewater from entering the interior of the nozzle, which can lead to failure. Slightly damaged pipes usually exhibit cracks in the pipe wall. If detected, always contact the customer or the appropriate authorities. Page 15 from 43 ©2023 enz® technik ag State 24.08.23...
  • Page 17 Operation When working inside a slightly damaged pipe, extreme caution must be used. Use of the tool is always at your own risk! enz® technik ag waives all liability! DANGER! When cracks are washed out, pipe fragments can break off and the material surrounding the pipe may be flushed out.

  • Page 18: Drawing 2 Maximum Offset

    If the gap is more than 20 mm (0.75 inch), then the chain scraper is not suitable. Drawing 2 Maximum offset Page 17 from 43 ©2023 enz® technik ag State 24.08.23...
  • Page 19 4. Immediately screw the nozzle inserts into the tool body as far as they will go, then use a socket wrench to slightly tighten each insert. 5. Wait at least 24 hours until the adhesive has hardened. State 24.08.23 ©2023 enz® technik ag Page 18 from 43...
  • Page 20 Defective pipes or leaking substances must be reported to the supervisory body or appropriate authority. Do not use excessive amounts of water. This will help conserve our natural resources. Page 19 from 43 ©2023 enz® technik ag State 24.08.23...
  • Page 21 10.200R 0010.200S Head: 0010.2004R 10.200RS Head: 0010.2006R Diamond core bit Figure 3 10.200R, 10.300R, 10.200RS (Attachment kit) 10.200R 10.XX0D - KS200 Standard setting for slight to serious root penetration. 10.300R This setting can be used to remove the most extreme root penetration. The 10.300R is recommended starting at a diameter of about 300 mm.
  • Page 22 Technical Data Operating Manual 10.200R / 10.200RS / 10.300R Connecting thread BSPP 1" Rotating nozzles 3 x M10 Thrust jet 3 x M10 For recycling water 35 kg Weight 77 lbs 200 – 500 mm Application range 7.8 – 16 inch...

  • Page 23: Drawing 3 Exploded View Of The Cage Of 10.200K, 10.300R, 10.200Rs

    Operating Manual Technical Data State 24.08.23 ©2023 enz® technik ag Page 22 from 43...

  • Page 24: Drawing 4 Exploded View Of The Head 0010.2004R For 10.200R

    Technical Data Operating Manual Page 23 from 43 ©2023 enz® technik ag State 24.08.23...

  • Page 25: Drawing 5 Chain Holder 0010.20041R

    The chains are also sold by the meter. Drawing 5 Chain holder 0010.20041R One meter of pin bolt chain Art. No.: 12.G Only with extension skid! Drawing 6 All chains for 10.200R State 24.08.23 ©2023 enz® technik ag Page 24 from 43...

  • Page 26: Drawing 7 Exploded View Of The Head 0010.2005R For 10.300R

    Technical Data Operating Manual Page 25 from 43 ©2023 enz® technik ag State 24.08.23...

  • Page 27: Drawing 8 Combination Plate 0010.2003R

    The chains are also sold by the meter. 0010.2003R One meter of pin bolt chain Art. No.: 12.G Drawing 9 Chain holder 0010.20041R Only with extension skid! Drawing 10 All chains for 10.300R State 24.08.23 ©2023 enz® technik ag Page 26 from 43...

  • Page 28: Drawing 11 Exploded View Of The Head 0010.2006R For 10.200Rs

    Technical Data Operating Manual Page 27 from 43 ©2023 enz® technik ag State 24.08.23...

  • Page 29: Drawing 12 All Chains For 10.200Rs

    0010.2003R! Diameters larger than 400 mm / 16″ require extensions skid! (Drawing 17 on Page The chains are also sold by the meter. One meter of link chain Art. No.: State 24.08.23 ©2023 enz® technik ag Page 28 from 43...
  • Page 30 Screw 622.0610T & 56.0830 Drawing 7 • 10.200RS Screw 56.0825 Drawing 11 Clean the threaded holes. Mount the new chains and tighten the screws so that the chain links remain free to move. Page 29 from 43 ©2023 enz® technik ag State 24.08.23...

  • Page 31: Drawing 13 Exploded View Of The Head 0010.200S For 10.200Rs

    1 set of 3 wire rope loops Drawing 13 Exploded view of the head 0010.200S for 10.200RS Included in the set 0010.200S Drawing 14 All wire rope loops & wire brushes for wire rope head 0010.200S State 24.08.23 ©2023 enz® technik ag Page 30 from 43...

  • Page 32: Drawing 15 Replacing Brushes & Loops

    3. Push the loops (12.xxxS) or brushes (12.xxxSE) into the slide elements (0010.25011) as far as they will go. 4. Tighten the screws (610.0812) using a torque of 24 Nm. Drawing 15 Replacing brushes & loops Page 31 from 43 ©2023 enz® technik ag State 24.08.23...

  • Page 33: Drawing 16 Skid Adjustment For 10.200R/300R/200Rs Without Extension

    Technical Data The skids can be adjusted in 25 mm (1″) increments. Drawing 16 Skid adjustment for 10.200R/300R/200RS without extension As an index, the adjustment positions are labelled with the letters A through I in Drawing 16. The effective circumferential diameter of these markings can be seen next to it.
  • Page 34 Table 1 shows which index should be selected at which pipe diameter, with or without extension skid. CAUTION! For the skid adjustment, always select the largest possible setting for the existing sewer inside diameter. Page 33 from 43 ©2023 enz® technik ag State 24.08.23...

  • Page 35: Drawing 17 Skid Extension Set 10.2005R

    Operating Manual Technical Data The 10.200R, 10.300R and the 10.200RS chain scrapers can be used with the extension set in pipes with an inside diameter of up to 500 mm (20″). 7.7.1 Mounting of the skid extension Remove the three rollers (0010.20074R) from each skid.
  • Page 36 (6x) 65212.08 Figure 4 Exploded view of 10.xx0D-KS200 diamond crown drill bit The threaded elbows (0010.300D01) are included with the diamond crown drill bit set for diameters 300 mm and above. Page 35 from 43 ©2023 enz® technik ag State 24.08.23...
  • Page 37 7.8.1 Attaching the diamond crown drill bit The conversion is shown using the 10.200R chain scraper. There may be slight deviations for the 10.300R and the 10.200RS. In these cases, refer to the corresponding exploded drawing on page 25 or 30.
  • Page 38 When looking at the chain scraper from the front, the direction of rotation must be clockwise. 7.8.2 Removing the diamond crown drill bit and installing chains Perform the procedure in the reverse sequence to revert the assembly. Page 37 from 43 ©2023 enz® technik ag State 24.08.23...

  • Page 39: Drawing 18 Exploded Drawing Of The Pull Part 10.200R & 10.300R

    Operating Manual Technical Data If needed, the 10.200R and the 10.300R can be pulled with a winch. To do so, you will need the pulling equipment pictured. Drawing 18 Exploded drawing of the pull part 10.200R & 10.300R The pull part (0010.2006) is mounted on the existing chain holder (0010.20041R). For this purpose, the cover with cutter must be removed first.
  • Page 40 12.200SE Ø 250 mm / 10" 12.250SE Set of wire rope Ø 300 mm / 12" 12.300SE brush Ø 350 mm / 14" 12.350SE Ø 400 mm / 16" 12.400SE Page 39 from 43 ©2023 enz® technik ag State 24.08.23...
  • Page 41 Ø 250 mm / 10" 12.07P Set of link chains Ø 300 mm / 12" 12.09P with plates Ø 350 mm / 14" 12.11P Ø 400 mm / 16" 12.13P State 24.08.23 ©2023 enz® technik ag Page 40 from 43...

  • Page 42: Table Of Contents

    Drawing 16 Skid adjustment for 10.200R/300R/200RS without extension ....32 Drawing 17 Skid extension set 10.2005R ..............34 Drawing 18 Exploded drawing of the pull part 10.200R & 10.300R ......38 Drawing 19 Exploded drawing of the centre head 0010.2004R1 .......38 Figure 1 Blocked off & signed work area ..............13 Figure 2 Oil Spray Bio, 500 ml ..................18...
  • Page 43 Operating Manual Notes State 24.08.23 ©2023 enz® technik ag Page 42 from 43...
  • Page 44 Schwerzbachstrasse 10 CH-6074 Giswil / Switzerland Tel. +41 41 676 77 66 info@enz.com www.enz.com Page 43 from 43 ©2023 enz® technik ag State 24.08.23 enz® technik ag...

This manual is also suitable for:

10.200rs10.300r

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