Sofraser 9700 User Manual

Multi-sensors processor
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9700
User Manual
9710 multi-sensors processor
To manage up to 4 MIVI sensors with their 9000 transducers
9720 multi-products processor
To manage up to 256 sets of parameters
Original version
REF.: 396/6

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Summary of Contents for Sofraser 9700

  • Page 1 9700 User Manual 9710 multi-sensors processor To manage up to 4 MIVI sensors with their 9000 transducers 9720 multi-products processor To manage up to 256 sets of parameters Original version REF.: 396/6...
  • Page 3 3. INSTALL THE SENSOR ON THE PROCESS AND FIX IT WITH ITS 4 SCREWS. 4. POWER ON THE DEVICE, WAIT 30 MINUTES. 5. ENTER THE “SETTING” MENU IN THE 9700 PROCESSOR, CHOOSE THE “OFFSET” FUNCTION THEN “DO OFFSET” IN ORDER TO COMPLETE THE ZERO ADJUSTMENT IN THE AIR;...
  • Page 4: Table Of Contents

    User Manual 9700 TABLE OF CONTENT GENERAL PRESENTATION ................... 6 9700 TECHNICAL CHARACTERISTICS ..............7 2.1 Mechanical characteristics ................7 Display and keyboard..................7 Power supply and battery ................7 9700 connection blocks ................8 2.4.1 Analog & Digital inputs ................
  • Page 5 User Manual 9700 3.6.2 TCV - Temperature Compensated Viscosity - Viscosity @TRef 3.6.2.1 TCV ASTM ....................30 3.6.2.2 TCV Table ....................31 3.6.3 TCD - Temperature Compensated Density - Density @TRef . 31 3.6.4 Density ....................... 31 3.6.5 Security ...................... 32 3.6.6...
  • Page 6: General Presentation

    User Manual 9700 1. General presentation The 9700 processor is an accessory controller that is to be connected to the transducer(s) of the MIVI sensor(s) in order to add numerous functions to the whole system. The purpose of this accessory module is to offer a large amount of displaying items and controlling relays, but also to provide the user with up to 14 current outputs (2 by default) that can be allocated ac- cording to his needs.
  • Page 7: Technical Characteristics

    User Manual 9700 2. 9700 technical characteristics The 9700 processor and its viscometer(s) should be considered as one PLC with one to four external module(s). Panel Programmable Logic Controller Mechanical characteristics Dimensions behind the collar: 122 x 91 x 61.3 mm Collar dimensions: 136 x 107 (105.1 on the side) x 7.3 mm...
  • Page 8: 9700 Connection Blocks

    The colors codes used and the name of these connection blocks are taken again for each con- nection diagram. +V (24VDC stabilized and filtered) Fuse Top view of the 9700 Top connector Factory hardware settings for communication. Do not modify!
  • Page 9: Analog & Digital Inputs

    Right view of the 9700 Left view of the 9700 2.4.1 Analog & Digital inputs These inputs are not used on the 9700 device. 2.4.2 Output relays 8 Normally Opened (NO) output relays (in 2 groups) are available on bottom connector (§ 2.4 –...
  • Page 10: Analog Outputs

    Possibility of 0-10 V outputs instead of 4-20 mA outputs 6 or 12 additional current outputs ( § 2.4.4) 2.4.4 Optional analog outputs expansion The 9700 processor should be considered as one PLC with its two or three external modules numbered from #1 to #2 or #3. Expansion Adapter...
  • Page 11 This proprietary cable is provided by Sofraser. The hereunder orientation of the ca- ble must be followed for proper operation of the device. Noticed the “To Adapter” tag that indicates the side to connect on the “Expansion Adapter”.
  • Page 12: Connections To Be Done By The User

    (§3.5). Connections to be done by the user When the 9700 processor is ready for action, the user only has to plug the serial RS-485 com- munication cable, connected to the 9000 transducer(s), on PORT 1.
  • Page 13: Serial Communication

    2.6.1 Wirings 9700 PLC can be connected to an external device (laptop, PLC, DCS) thank to the RS-485 Port 2 that is available on the side of the 9700 PLC (§ 2.4). The type of the port is RJ-12. PORT 1...
  • Page 14 713A 713F (4 bytes) Example 1: to read the viscosity of sensor 1 connected to a 9700 PLC which has a slave ad- dress of 17 (11 in Hexadecimal), which displays a viscosity of 72,583 mPa.s S = 11 03...
  • Page 15: Specific To 9720

    User Manual 9700 Example 2: to read the temperature of sensor 3 connected to a 9710 PLC which has a slave address of 5 (05 in Hexadecimal) which displays a temperature of 21.3 °C S = 05 03 71 37...
  • Page 16: Standards And Class

    Wastes handling Within the framework of the directive 2002/96-CE application, commonly named directive DEEE, relating to the wastes of electric and electronic equipment, SOFRASER considers taking in charge the equipment arriving at the end of the lifetime. Do not throw the equipment to the dustbin. If the user does not have the means to take in charge the wastes of our electronic equipment, he should return this equipment to our factory with a signed letter confirming that it is an equipment that has to be destroyed/recycled.
  • Page 17: Operating Functions

    3. 9700 operating functions Navigation and Function keys The navigation in the different menus of the 9700 processor can be done with the touchscreen. Use best a stylus for touchscreen. There are also 5 function keys under the screen (from left to right):...
  • Page 18: Main Screens

    User Manual 9700 Main screens 3.2.1 Multi sensor main screen (only for 9710) When the 9710 is powered on, it displays the multi sensor main screen. It is divided in four Positions (numbered from 1. to 4.). The multi sensor main screen can managed up to 4 viscom-...
  • Page 19 ID of the product currently activated The corresponding set of parameters is used by 9720 to process the signals (§ 3.5.5). If the settings are modified thank to the 9700 menus, the value of the new parameters will be saved (except the 4-20mA settings).
  • Page 20: Information Screen

    (f) Presence or absence of optional Pt100 temperature probe on MIVI sensor (or external temperature probe). If setting is OFF, the 9700 PLC does not display the temperature on multi sensor main screen and mono sensor main screens (§ 3.9).
  • Page 21: System Alarms Screen

    Message “Assigned Sensor Not Found On Com” indicates that the S/N of the viscom- eter that is currently connected to the 9700 on a given position is not the S/N that has been assigned during the sensor scan procedure (§ 3.10). This may happen if the orig- inal viscometer has been disconnected and replaced by a another one that has the same RS slave number.
  • Page 22: Menus And Access Levels

    Level 3 : Technician access - Security code 1111 by default (can be changed - § 3.6) Level 4 : Operator access – no security code required Above codes are set by default by Sofraser. They are also indicated in the specific notes and manufacturing parameters of each unit.
  • Page 23: Display

    User Manual 9700 Display 3.4.1 Block “Display” Menu This menu’s purpose is to make some changes on the values or items mainly dis- played on the main page. These adjust- ments can only be enabled or disabled from this menu.
  • Page 24: Ma Current Outputs Status

    On this screen the real time current values delivered by the analog outputs of 9700 are displayed. A0 and A1 are available by default on 9700 PLC. The cells are highlighted in blue and values in orange (§ 2.4 & 2.4.3). The cells for...
  • Page 25: Offset

    STEP 3: Install the sensor using the fastening screws. STEP 4: Switch on the viscometer(s) and 9700 PLC and wait 30 minutes. Sensor(s) and its mounting accessories must be thermally stable. STEP 5: When all conditions are met, enter the “Offsets”...
  • Page 26: Relay Outputs

    User Manual 9700 3.5.2 Relay Outputs On the first screen, the real time status of each relay is displayed (§ 2.4.2 & 2.4). By touching the “Closed” or “Opened” but- ton, you can check the proper functioning of the relays.
  • Page 27: Ma Current Outputs

    “Programmation” button. First programmation screen is dedicated to analog outputs A0 and A1 installed on 9700 PLC (§ 2.4 & 2.4.3) For each current output it is possible to as- sign one sensor (position 1 to 4 - § 3.2.1) one measure (Viscosity, Density, Temperature, TCV and TCD - §...
  • Page 28: Filters

    User Manual 9700 It is possible to test the proper operating of all available 4-20mA outputs by touching the “Check 4-20mA OFF” button and then enter the desired current value in the be- low cell thanks to the virtual keyboard. This...
  • Page 29: Parameters

    User Manual 9700 (d) Press the “Copy” button to copy (optional feature). (e) Set the selected product’s TCV Slope (temperature compensated viscosity) and … (f) the TCV reference temperature TRef in °C (§ 3.6.2). (g) Set the B linear correlation coefficient and …...
  • Page 30: Tcv - Temperature Compensated Viscosity - Viscosity @Tref

    9700 processor can calculate a theoretical viscosity at another tem- perature, named the Reference temperature, that is different from process temperature. The result of this calculation is the Temperature Compensated Viscosity TCV.
  • Page 31: Tcv Table

    Pressing the button will inverse the status, deactivate the feature and display the “Table OFF“ message. 3.6.3 TCD - Temperature Compensated Density - Density @TRef This feature can be used if MIVI viscometer that is managed by the 9700 is set in order to measure the viscosity (§ 1). In this screen you set: the alpha coefficient (Thermal expansion coefficient –...
  • Page 32: Security

    The button indicates the status of the feature. When Density coeffi- cient OFF is active, the 9700 PLC is using the measured density value. Below cell is used to adjust the constant density setting.
  • Page 33: Calibration

    User Manual 9700 Calibration 3.7.1 Calibrations It is possible to enable or disable a calibration with all the measured values of viscosity, den- sity and temperature (when these options are active). The viscosity and the density calibrations are 10-point tables.
  • Page 34: Calibration "Wizard

    It is possible to use up to 9 standard oils but it is usually sufficient to use only 2. Before starting the calibration steps, the MIVI sensor has to be installed on its SOFRASER lab stand at ambient temperature and the 9700 processor has to be powered for at least 30min. Reset the viscosity calibration table (§3.7.3).
  • Page 35 User Manual 9700 Screen “4. Standards Measurements” The window highlighted in Blue displays the measured viscosity and the ID of the sample (e.g Sample #1). Immerse the vibrating rod in the lowest viscosity value standard (without moving the sensor). Window highlighted in Blue displays the measured viscosity.
  • Page 36: Temperature Calibration

    User Manual 9700 3.7.5 Temperature calibration If the temperature option is active (§ 3.2.3), you can also proceed to on-site calibration of the temperature. The temperature calibration is a second or- der polynomial. Update parameters A, B and C. Touch one value to modify it thanks to the virtual keyboard.
  • Page 37: Viscosity Correlation - By Table

    User Manual 9700 Only one correlation can be enabled AT A TIME for each measurement. If you acti- vate a new correlation, it will automatically disable the previous one. The status of each correlation (activated or deactivated) is displayed on the infor- mation screen (press ‘i’...
  • Page 38: Density Correlation - By Table

    User Manual 9700 3.8.4 Density correlation – by table On this screen, it is possible to read and modify the correlation table (up to 9 points). Update the content of Measured X and Expected Y column. Best it to start the table at X = 0.00 g/cc and cover the area up to 2.00 g/cc.
  • Page 39: Sensors Scanning

    3.10 Sensors Scanning 3.10.1 Sensor Scanning Introduction In this menu, it is possible to identify the new viscometers connected to the 9700, to assign them to one of the 4 positions, to reset a position and cancel the assignation of its viscometer and if required to modify the salve addresses of the sensors.
  • Page 40: Init Research

    User Manual 9700 3.10.2 Init Research When more than one viscometer will be connected to the 9710, they must have dif- ferent slave addresses. If there is a doubt on the slave addresses values then in a first step check each viscometer alone. Connect the first viscometer to the RS485 loop (§...
  • Page 41: Sensor Detected

    User Manual 9700 3.10.3 Sensor detected When a sensor is detected, the 9710 will beep and the scanning process will stop: “Sensor detected” message is displayed. Touch “OK” to continue. If sensor is already assigned, the infor- mation will be displayed on next screen.
  • Page 42: Sensors Scan Error

    User Manual 9700 In this example, Viscometer S/N 1234 has been detected, assigned to Position 1, and its slave address is 1. It is possible to change the sensor’s ad- dress by touching the button next to the Position. This step must be performed if at...
  • Page 43: Sd Card

    User Manual 9700 3.12 SD Card While the 9700 device is processing some data measured by the sensor immersed in the fluid, it is possible to record several values from these measurements on a micro-SD card. The micro-SD card must be located in the appropriate slot on the right side of the 9700 processor (§...
  • Page 44: Clock

    Touch the screen on the hours, minutes, seconds, day, month and year cells to set the values. 3.14 Factory Locked: for Sofraser service only. 3.15 Bargraphs This screen is used to check and set the bar-graphs scales. By default the scales are the sensor’s ranges.
  • Page 45: Starting Up Procedure

    “multi-sensors screen” is required, proceed to a complete “Sensor Scanning” (§ 3.10.1 to 3.10.5). If more than one viscometer will be connected to the 9700 check that each viscome- ter has its own RS slave address (§ 3.10.1 and 3.10.5).
  • Page 46: Troubleshooting

    Expansion Adapter EX-A2X PWR (green and continuous) COMM (green and continuous) Analog outputs Module 1 and Module 2 are installed and set in the 9700 configu- on Expansion modules IO-A06X ration, but no signals on the outputs. RUN (green and continuous) ISO.
  • Page 47 COMM (green and continuous) LEDs on Expansion Adapter EX-A2X If PWR (OFF), check 24VDC power sup- If COMM (OFF), check the communica- tion cable with 9700 and the connection to IO-A06X Normal status of the LEDs RUN (green and continuous) ISO.
  • Page 48 It is not possible to assign more than 1 vis- 9720 model manages only one viscometer cometer on 9700 processor. (§ 3.2.3). What is the model of the 9700 and the ver- The information is available on the Info sion of the program? screen (§ 3.2) On multi-sensors screen the serial numbers Do a sensor scan (§...
  • Page 49: Annexes

    User Manual 9700 6. ANNEXES Example of SOF_DATA.CSV file (see § 3.4.3) Serial Number 2674 GNX Channel 1 Parameters 1248.5 OffA -22.31481 OffF -3.02853 422.82598 AOff 0.02851 2.69289 BOff 1.35808 -0.2777 COff 1256.59997 1.50039 0.00212 E*10^4 279.52999 0.04213 -250.69999 Viscosity Calibration 999999.999 999999.999...

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