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Gimenez Ganga saxun Fulvia Assembly Instructions Manual

Tensioned fabric pergola
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Assembly instructions
Fulvia tensioned fabric Pergola
2 modules
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Summary of Contents for Gimenez Ganga saxun Fulvia

  • Page 1 Assembly instructions Fulvia tensioned fabric Pergola 2 modules...

  • Page 3: Table Of Contents

    Index 1. General recommendations regarding safety. Use and restrictions .............5 1.1 Components ......................................6 2. Assembly and installation ............................8 2.1 Structure layout plans ..................................8 2.2 Installation of surface S bracket and adjustable wall-ceiling support ..............10 2.3 Assembly of collector gutter with columns A, B and C ....................13 2.4 Assembly of lateral beams on the wall and on columns A, B and C ...............

  • Page 5: General Recommendations Regarding Safety. Use And Restrictions

    FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS 1. General recommendations regarding safety, use and restrictions In order to ensure the safe assembly, use and maintenance of Please contact Saxun’s technical department with any queries. this product, a number of precautionary measures must be taken. Please observe the following warnings and instructions, for the Under no circumstances should a damaged product be installed, safety of all concerned.

  • Page 6: Components

    1.1 Components 050266 050274 050273 P-125x125 mm mechanised column 125x125 mm guide beam Fixed collector gutter 050534 050535 050275 Column 160x125 Double beam 160x125 Simple canvas crossbar 82,50 050276 507314 050201 Final canvas crossbar 70x1.5 mm axe PLT simple canvas pole end plate 050302 050201 050538...
  • Page 7 ASSEMBLY INSTRUCTIONS FULVIA TENSIONED FABRIC PERGOLA 2 MODULES 050300 024324 05536 050290 PLT 125x125 mm collector PLT gutter joiner plate Placa Unión Canalón 98,53º Frontal square gutter end plate Viga Doble 050299 051107 050294 Wall-ceiling adjustable support 4.2x22 A2 bracket screw 120x24.5x3 mm joining plate 050537 005591...

  • Page 8: Assembly And Installation

    2. Assembly and installation Make sure that the surface where the product is to be installed has sufficient load capacity. Each product comes with documentation and a detailed description of all the system’s components. Only these components can be used for the operation of this product.
  • Page 9 FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS T (Dependent of S) T (Dependiente de S) L Max. 10.000 m H1 Max. 6500 mm S Máx 6500 mm...

  • Page 10: Installation Of Surface S Bracket And Adjustable Wall-Ceiling Support

    2.2 Installation of surface S bracket and adjustable wall-ceiling support Install the surface S brackets (code 050201) and the adjustable wall-ceiling support (code 050299) using M10 screws (not included), at least of AISI 304 (stainless steel) quality, leaving all the bases and supports correctly aligned according to the measurements of the structure and the irregularities of the sill.
  • Page 11 ASSEMBLY INSTRUCTIONS FULVIA TENSIONED FABRIC PERGOLA 2 MODULES Surface S bracket plan Ø Double beam fixing base plan 117,50 117,50 Ø12 37,50...
  • Page 12 37,50 37,50 117,50 Important H * may vary since the slope of the screed must be taken into account. Adjustable wall-ceiling support anchor The wall-ceiling bracket code 050299 is adjustable to a fixed inclination of 15º for its installation on the ceiling or wall. Ceiling Wall anchor...

  • Page 13: Assembly Of Collector Gutter With Columns A, B And C

    FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS 2.3 Assembly of collector gutter with columns A, B and C Install the fixed collector gutter (code 050273) in A perforated column P-125x125 (code 050266). Insert the 120x26.5x3 mm joining plate (code 050296) into the groove on the gutter and the gutter joining plate (code 024324) into the column.
  • Page 14 Install the fixed collector gutter(code 050273) in column B 160x125 (code 050534). Insert the joining plate 155x24, 5x3 mm (code 050537) into the gutter groove and the gutter joining plate (code 050536) into the column. Important Install the straight joining plate (code 050536) when tightening the screws.
  • Page 15 FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS Once the gutter is assembled and attached to columns A and B, attach the columns to the bases of the chair using the ISO 7380 M6x16 A2 screws (code 005591). Install the fixed collector gutter (code 050273) on the machined column C P-125x125 (code 050266) in the same way as done on column A.
  • Page 16 Install the fixed collector gutter connected to column C with Important the fixed collector gutter installed in column B by means of the joining plates. Apply sealant to the column and joints joining the two channels. Finally tighten all the screws. Screw ISO 7380 M6x12 mm A2 Ref.

  • Page 17: Assembly Of Lateral Beams On The Wall And On Columns A, B And C

    ASSEMBLY INSTRUCTIONS FULVIA TENSIONED FABRIC PERGOLA 2 MODULES 2.4 Assembly of lateral beams on the wall and on columns A, B and C Important By default, the pergolas are manufactured with Mini Roof. If the product has a complete Roof, consult (An- nex I) to install it.
  • Page 18 Install the 160x125 mm central double beam (code 050535) onto the Adjustable wall-ceiling support (code 050299),and at the same time insert and fix the 100X40 load-bearing profile (code 027395) onto the bracket provided for it on the beam. Next, insert the 98.53° front guide square (code 050290) into the P-125x125 mechanised B Column 160x125 code 050534).

  • Page 19: Assembly Of The Axle With The Motor And Flanges

    FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS Important Check that the measurements of the width of the front and rear parts of the pergola are correct and equal (X). 2.5 Assembly of the axle with the motor and flanges Module 1 must first be installed.
  • Page 20 Install the axle with the motor (with the pulleys installed) onto the motor support. Leave the straps in the interior part of the pulleys. ISO 7380 M6x12 A2 Screw Ref. 051306 Motor Support pletina dropped Ref. 502726 Attach the right end of the axle (with the pulleys installed) to the U-support using the end-cap pivot.
  • Page 21 ASSEMBLY INSTRUCTIONS FULVIA TENSIONED FABRIC PERGOLA 2 MODULES Module 2 must then be installed. Module 2 Módulo 2 The same procedure is followed for the installation of the axle in module 2. ISO 7380 A2 M6X25 Allen Screw Ref. 024797 Nut DIN 985 A4 M6 Ref.

  • Page 22: Assembly Of The Poles

    U reinforced Support square 16-10 + screw Ref. 507183 ISO 7380 M6x12 A2 screw Ref. 051306 Important If the motors were positioned on the right side of each module, the same steps would be followed as for mo- tors positioned on the left side. 2.6 Assembly of the poles Important Before inserting the ball bearings into the guides, check...
  • Page 23 FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS Module 1 must first be installed. Module 1 Módulo 1 Turn the straps until the ball bearings are left in the central part. Insert the simple crossbars, along with the simple ball bearings, into the guides leaving the final mobile crossbar free.
  • Page 25 FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS Module 2 must then be installed. Module 2 Módulo 2 Turn the strap until the towing pulley is left in the central part. Insert the crosspieces in such a way that the simple pulleys are inserted in the right and central guide.
  • Page 26 DIN 7976 A2 8x50 screw Tornillo DIN 7976 A2 8x50 Ref. 050198 Ref. 050198 M8 DIN 125 A2 Inox washer Arandela M8 DIN 125 A2 Inox Ref. 022839 Ref. 022839 crossbar bracket double beam Soporte travesaño viga doble Ref. 050539 Ref.
  • Page 27 ASSEMBLY INSTRUCTIONS FULVIA TENSIONED FABRIC PERGOLA 2 MODULES...

  • Page 28: Motor And Leds Electrical Connection

    Insert the toothed straps into the flanges of the 70 mm axle, then check that the flanges are aligned and centred. Tighten the straps using the interior screws in the mini flanges, Tensar using the slots in the columns to ensure correct function. Tighten correas the straps equally, counting the number of rotations of each screw.

  • Page 29: Assembly Of The Final Pole

    FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS 2.8 Assembly of the final pole Attach the final simple crossbar using the double roof support (code 050297). 2.9 Assembly of the pole end plates Attach the end plates to the simple and final crossbars. Important If the product has LEDs, do not compress the cables with the profiles.

  • Page 30: Assembly Of The 65X40 Tube

    2.10 Assembly of the 65x40 tube Attach the 65x40 mm tube (code 051302) to the double roof support (code 050297). 2.11 Assembly of the small roof Important If the product has a Roof consult (Annex I). Apply a layer of sealant and attach the small roof (code 506094) using the DIN 7504 NH 4.8x16 mm A2 screws (code 51168).

  • Page 31: Maintenance

    FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS 3. Maintenance For best use and extended durability of your pergola, it is recom- To clean the canvas, we recommend removing the dust that has mended to carry out regular maintenance and services at least accumulated without using water, to enable you to remove all the once a year, or even more often depending on the wind fatigue at surface particles by vacuuming, air blowing, beating or brushing.

  • Page 32: Annex I Optional Complete Roof

    Annex I Optional complete roof Roof structure installation Attach the 125x1 25 mm right lateral guide beam (code 050274) to the adjustable wall-ceiling support (code 050299) along with the double roof support (code 050297). Then insert the frontal 98.53° Square (code 050290) into p-125x1 25 perforated column A (code 050266).

  • Page 33: Annex Ii Motor Configuration

    FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS Annex II Motor configuration 6. Operation 1. Introduction 6.1 Standard operation 2. Safety 6.2 Operating with a Somfy io sensor 6.3 Feedback 2.1 Safety and responsibility 2.2 Specific safety advice 7. Additional settings 3.
  • Page 34 2. Safety 2.1 Safety and responsibility Before installing and using this product, please read this guide carefully. This Somfy product must be installed by a professional motorisation and home automation installer, for whom this guide is intended. Moreover, the installer must comply with current standards and legislation in the country in which the product is being installed, and inform his customers of the operating and maintenance conditions for the product.
  • Page 35 FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS 3.3 Motor/tube assembly 1 Slide the motor into the roller tube. For smooth roller tubes, position the notch previously cut on the crown. 2 For safety reasons, fix the roller tube to the drive wheel whit 4 x Ø5 mm self-tapping screws or 4 x Ø4.8 mm steel rivets located: - At least 5 mm from the outer rim of the drive wheel: L1 - 5.
  • Page 36 5. Commissioning The guide only describes the commissioning process with a Situo io type Somfy io local control point. For commissioning using any other io control point, refer the corresponding guide. Identifying setting steps already completed Important Only one motor should be powered at a time. Switch on the power and follow procedure “a”...
  • Page 37 FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS 5.4 Setting the end limits The end limit setting depends on the type of awning. 5.4.1 Automatically setting the end limits for tensioned Pergola awnings The upper and lower end limits are set automatically. 1 Press the Up and Down buttons simultaneously: the awning moves briefly..
  • Page 38 Setting the lower end limit 1 Put the awning in the lower end limit position. Important Press and hold the Down button for < 2 seconds to low- er the awning in one continuous movement. 2 Stop the awning at the desired point. 3 If necessary, adjust the position of the awning using the Up or Down buttons.
  • Page 39 FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS 6.1.3 Favourite position “my” Definition Besides the upper and lower positions, an intermediate position know as the (favourite position “my”) may be programmed in the motor. Importante To program, modify or delete the favourite position “my”, see the section “Additional Settings”.
  • Page 40 7.3.2 Modification for untensioned Pergola awnings The upper and lower end limits can be modified for untensioned Pergola awnings. Readjusting he upper end limit 1 Position the awning at the upper end limit. 2 Press the Up and Down buttons simultaneously until the awning moves briefly: the motor is in setting mode.
  • Page 41 ASSEMBLY INSTRUCTIONS FULVIA TENSIONED FABRIC PERGOLA 2 MODULES 8. Tips and recommendations 8.1 Question about the pergola io Observations Possible causes Solutions The awning does The wiring is incorrect Check the wiring and modify it if necessary not operate The motor is hot Wait until the motor cools down An incorrect cable has been used Check the cable and ensure it has 3 strands...

  • Page 42: Annex Iii Leds Electrical Connection Diagram

    Annex III LEDs electrical connection diagram POWER FUENTE 230V 24 Vdc SOURCE ALIMENTACIÓN OPTION OPCIÓN LEDS LEDS 24 Vdc TUBE LEDS MANGUERA DE LEDS ROJO WHITE STRIPE RAYA BLANCA WHITE LED BLACK TRANSPARENT NEGRO TRANSPARENTE RECEIVER io...

  • Page 43: What To Do In Case Of Emergency

    FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS Annex IV What to do in case of emergency This section is intended to help the installer to locate and solve any possible faults. These faults are usually insignificant and are easily solved.
  • Page 44 Annex V Disassembly and disposal of packaging and product components at the end of their useful lives Disposal of packaging Important The packaging must be recycled by the authorised profes- sional who installed the product. We advise you to recycle the product packaging responsibly: Paper and cardboard: In waste management, the recycling of paper and cardboard plays an important role, because up to 70% can be reclaimed.
  • Page 45 FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS Warning Always act with care. Use appropriate tools which are in perfect condition. • Step 9 • Step 1 Remove the crossbars from the guides. Dismantle the small or complete roof by loosening the screws and removing the sealant.
  • Page 46 Components • Profiles • Screws • Washers • End caps • Surface brackets • Rubber seal • Cables and LED lines • Strap • Ej Axle e • • Telescopic cap • • • Motor • • Switchboard • Poleas y mini poleas •...
  • Page 47 ASSEMBLY INSTRUCTIONS FULVIA TENSIONED FABRIC PERGOLA 2 MODULES At the end of the service life of the electrical or electronic equipment, it Important must not be thrown away together with other types of waste. They can be delivered to the specific centres regulated for this purpose by the local authorities.
  • Page 48 Plastic Plastic recycling provides a sustainable source of raw material for the industry. Its reuse also significantly reduces environmental problems, as it is a non-biodegradable material. HDPE Recycling reduces energy consumption and CO2 emissions, thus mitigating pollution and climate change. There are several types of plastic, so to achieve optimal recycling it is essential to deposit them in clean points where the separation of the different types and their identification will take place.
  • Page 49 FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS Notes...
  • Page 50 Notes...
  • Page 51 FULVIA TENSIONED FABRIC PERGOLA 2 MODULES ASSEMBLY INSTRUCTIONS Notes...
  • Page 52 Giménez Ganga, S.L.U. Polígono Industrial El Castillo C/ Roma, 4 • 03630 Sax (Alicante) • España saxun.com...

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