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Summary of Contents for DRY ICE ENERGY Champ Turbo Pro
- Page 1 Operating instructions Dry Ice Cleaning Device Champ Turbo Pro...
- Page 2 Preliminary remarks Thank you very much for choosing our Champ Turbo Pro dry ice blasting machine ! Before using the blasting machine, please familiarize yourself with the device first and read the operating instructions. In this way, you avoid dangers for yourself and others.
- Page 3 Improper handling Failure to follow the operating instructions Repairs by unauthorized professionals Installation and replacement of non-original parts Improper use...
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Page 4: Table Of Contents
5 Policies and Regulations ..............7 6 Description of the procedure ............10 7 Champ Turbo Pro Specs ..............11 8 Structure of the Champ Turbo Pro ..........13 9 Commissioning ................13 10 Finishing the blasting work ............18 11 Transport .................. -
Page 5: Scope Of Delivery/Standard Accessories
1 Scope of delivery/standard accessories Dry ice blasting machine Champ Turbo Pro Push bar Omnidirectional nozzle Ice scoop Grounding wire (optional) Operating instructions... -
Page 6: Environmental Protection
2 Environmental protection Dry-Ice-Energy is committed to comprehensive environmental protection. All packaging materials are recyclable. Please recycle the packaging or, if possible, keep the packaging for reuse. For our 24-hour exchange service, we use the transport packaging several times. Waste equipment contains valuable recyclable materials that should be recycled. -
Page 7: Safety Precautions
4 Safety precautions DANGER Refers to an imminent danger. If the information is not followed, there is a risk to life or serious bodily injury may result WARNING Refers to a potentially dangerous situation. If the information is not followed, there is a risk to life or serious bodily injury may result. -
Page 8: Policies And Regulations
BGI 836 Gaswarner Observe general safety rules! If hazardous dust is produced as a result of cleaning with the Champ Turbo Pro, appropriate safety measures must be taken before the work begins. Safety instructions attached to the Champ Turbo Pro... - Page 9 CAUTION Avoid direct skin contact with CO2 pellets! Risk of cold burns due to dry ice or cold parts of equipment. Dry ice has a temperature of -79°C. Never touch dry ice and cold parts of the appliance unprotected. When working on the device, wear suitable cold protection clothing or remove dry ice and allow it to warm up.
- Page 10 DANGER When blasting indoors, make sure you have enough fresh air! Set up extraction at ground level. CO2 is heavier than air! Choking hazard from carbon dioxide. The dry ice pellets consist of solid carbon dioxide. During the operation of the device, the carbon dioxide content of the air in the workplace increases.
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Page 11: Description Of The Procedure
Interrupt the compressed air supply by turning the compressed air connection. 6 Description of the procedure The Champ Turbo Pro dry ice blasting machine works with granules from dry ice pellets (1.5mm), which are produced by pressing CO2 snow. The dry ice pellets in the dry ice tank are mixed with the compressed air in the blast gun via a hose and accelerated via the blasting nozzle. -
Page 12: Champ Turbo Pro Specs
7 Champ Turbo Pro Specs Length 530 mm Width 370 mm Height 470 mm Leather Weight 23.5 kg Dry Ice Filling Capacity 8 ltr. 30 kg/h – 70 kg/h at 6 bar blasting Dry Ice Consumption pressure, each after inserted dosing disc Required Supply Pressure min. -
Page 14: Structure Of The Champ Turbo Pro
8 Structure of the Champ Turbo Pro Housing with integrated dry ice container Blast gun holder Blast gun Compressed air connection on the back of the device Ice Pellet Hose Compressed air hose (max. permissible supply pressure 14 bar) Control line... -
Page 16: Commissioning
9 Commissioning Please note the following points before commissioning: CAUTION Electrically ground compressed air connections and cleaning objects! In the case of non-earthed compressed air connections, the device must also be grounded. Danger of electrostatic discharge. Risk of damage to electronic assemblies. Ground the cleaning object electrically with the enclosed grounding wire and maintain grounding throughout the cleaning process. - Page 17 If these signs appear, immediately turn off the device and go out into the fresh air. Before resuming work, improve ventilation measures or use a breathing apparatus. The Champ Turbo Pro must not be operated in a potentially explosive environment! During the cleaning process, the cleaning object can be electrically charged.
- Page 18 Compare the air supply (available pressure, capacity, temperature and humidity) with the specified values. If necessary, fix the cleaning object and ground it electrically. Wear protective clothing, protective gloves, tight-fitting goggles, hearing protection and a suitable protective mask. The settings on the pressure regulator depend on the material of the object to be cleaned and the level of contamination.
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Page 19: Finishing The Blasting Work
Open the lid to allow the condensation to dry in the drying container. 10 Finishing the blasting work If there is still dry ice in the hopper, blast the Champ Turbo Pro completely empty. As soon as no more pellets come out of the blast nozzle, continue blasting for about 10 seconds to empty the blast hose completely. - Page 20 clothing or remove dry ice and allow the appliance to warm up. Never put dry ice in your mouth!
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Page 21: Transport
11 Transport Before transporting, carry out all the steps in the chapter "Finishing the blasting work". Attach the device to the transport vehicle with tension straps. DANGER Risk of accidents due to dry ice residues in the device. Before transport in closed vehicles or when parking in small unventilated rooms, e.g. -
Page 22: Maintenance
12 Maintenance The pneumatic design of the Champ Turbo Pro results in extremely low maintenance requirements. However, checking before each use is very important. The Champ Turbo Pro is factory-designed so that only a few components require maintenance; you can do the following work yourself. -
Page 23: Fault Analysis
Check that there is 600 l/min of compressed air. No pellets in the container or wrong pellets for the Champ Turbo Pro, only mini pellets from Dry Ice Energy may be used. Foreign objects in the dry ice container – polystyrene parts, etc. - Page 24 Device switches off with a delay Gun nozzle iced compressed air contains too much water, check refrigerant dryer of the compressed air system, empty water cutter on the compressor. HINT In case of irregular ice flow during blasting - recoil: Insert the gun with the nozzle into the hole provided in the lid.
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Page 25: Warranty And Service Documentation
15 Warranty and Service Documentation The warranty is valid for 12 months after delivery. For an assessment of the warranty, the spare part or the machine must be sent to the company Dry-Ice-Energy GmbH. The warranty does not cover defects wholly or partially the result of: ... - Page 26 Shipping requirements: In the event of a return shipment of the Champ Turbo Pro, the original box must be used if possible. This was specially designed for the Champ Turbo Pro and guarantees the highest possible protection of the machine against transport damage.
- Page 27 Service documentation...
- Page 28 Service documentation...
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