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HANYOUNG NUX HSR-2D10LZ Series Instruction Manual page 2

Single-phase solid state relay

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HSR-2
Single-Phase Solid State Relay
INSTRUCTION MANUAL
Thank you for purchasing Hanyoung Nux products. Please read the instruction
manual carefully before using this product, and use the product correctly.
Also, please keep this instruction manual where you can view it any time.
Safety information
Please read the safety information carefully before the use, and use the product correctly.
The alerts declared in the manual are classified into
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury
Indicates a potentially hazardous situation which, if not avoided, may result in minor injury or
CAUTION
properties damage
DANGER
• The input/output terminals are subject to electric shock risk.
Never let the input/output terminals come in contact
with your body or conductive substances.
WARNING
• Please read the safety information carefully before the use,
and use the product correctly.
• If there is a possibility that a malfunction or abnormality of
this product may lead to a serious accident, install an
appropriate protection circuit on the outside and plan to
prevent accidents.
• Please supply the rated power voltage, in order to prevent
product breakdowns or malfunctions.
• To prevent electric shocks and malfunctions, do not supply
power until the wiring is completed.
• Please disassemble the product after turning OFF the power.
• Any use of the product other than those specified by the
manufacturer may result in personal injury or property damage.
• Please use this product after installing it to a panel,
because there is a risk of electric shock.
• 4 - 32 V d.c model signal inputs must be supplied with
an isolated and limited voltage/current or Class2,
SELV power supply.
• Short circuit rated current is 3kA.
▍Specifications
DC input
HSR-2D10LZ□
Low
HSR-2D10LR□
Model
HSR-2D10HZ□
High
HSR-2D10HR□
Rated Load
Low
Voltage
High
Peak Voltage
Low
(Non-repetition)
High
L
Rated load current
10A
O
Surge current 60Hz
Low
170A
A
(8.3ms No repetition)
High
170A
D
Surge current 50Hz
Low
160A
(10ms No repetition)
High
160A
Leakage current
Output ON voltage dropping
Rated Voltage
I
Operating Voltage Range
N
(ON Voltage)
P
return voltage (OFF Voltage)
U
Impedance
T
Current Consumption
Response Time
Insulating Resistance
Dielectric strength
Rated impulse withstand voltage
(Uimp)
Vibration resistance
10 - 55 Hz, Double amplitude : 1.5 mm, X-Y-Z each axis direction for 2 hour
Shock resistance
Storage Temperature
Ambient Temperature & Humidity
Pollution level grade
bolt tightening torque
Usage
Accepted standard
Weight
AC input
HSR-2A10LZ□
Low
HSR-2A10LR□
Model
HSR-2A10HZ□
High
HSR-2A10HR□
Rated Load
Low
Voltage
High
Low
Peak Voltage
(Non-repetition)
High
L
Rated load current
10A
O
Surge current 60Hz
Low
170A
A
(8.3ms No repetition)
High
170A
D
Surge current 50Hz
Low
160A
(10ms No repetition)
High
160A
Leakage current
Output ON voltage dropping
Rated Voltage
I
Operating Voltage Range
N
(ON Voltage)
P
return voltage (OFF Voltage)
U
Impedance
T
Current Consumption
Response Time
Insulating Resistance
Dielectric strength
Rated impulse withstand voltage
(Uimp)
Vibration resistance
Shock resistance
Storage Temperature
Ambient Temperature & Humidity
Pollution level grade
bolt tightening torque
Usage
Accepted standard
Weight
HANYOUNGNUX CO.,LTD
28, Gilpa-ro 71beon-gil, Michuhol-gu,
Incheon, Korea TEL : +82-32-876-4697
http://www.hanyoungnux.com
Danger
Warning
and
according to their importance.
CAUTION
• Please make sure that the product specifications are the same as you ordered.
• Please use the product in places where corrosive gases
(especially harmful gases, ammonia, etc.) and flammable
gases are not generated.
• Please use the product in places without liquids, oils,
chemicals, steam, dust, salt, iron, etc. (pollution degree 1 or 2).
• Please avoid places where large inductive interference, static
electricity,magnetic noise are generated.
• Please avoid places with heat accumulation caused by direct
sunlight, radiant heat, etc.
• When water enters, short circuit or fire may occur, so please
inspect the product carefully.
• Do not connect anything to the unused terminals.
• For DC types, please wire correctly,
after checking the polarity of the terminals.
• When disposing of the product, treat it as industrial waste.
• Since a heat sink corner is sharp, it would lead to a serious injury.
• When electricity flows, desktop or heat sink's corner temperature
would be high so that it could lead people to suffer burns.
• When it is out of order, please separate HSR from head sink and
change only HSR.
• This model has epoxy molding for the purpose of safety,
reliability and extends of the life.
• When applying an electric current, HSR is heated more and more.
So, it has more durable at low heat sink temperature and
ambient temperature.
• Note 1) The N option model must be installed and used with a
heatsink (HSN or HSM series, sold separately) of our company's
appropriate specifications.
However). When using a separate heat sink, it is recommended to
select and install the heat sink size based on the thermal
resistance value (Note 1).
HSR-2D20LZ□
HSR-2D30LZ□
HSR-2D40LZ□
HSR-2D50LZ□
HSR-2D20LR□
HSR-2D30LR□
HSR-2D40LR□
HSR-2D50LR□
HSR-2D20HZ□
HSR-2D30HZ□
HSR-2D40HZ□
HSR-2D50HZ□
HSR-2D20HR□
HSR-2D30HR□
HSR-2D40HR□
HSR-2D50HR□
24 - 240 V a.c. 50/60 Hz
24 - 480 V a.c. 50/60 Hz
1,200V
20A
30A
40A
260A
420A
250A
370A
250A
400A
240A
340A
Less than 20 mA
Less than 1.6 V (R.M.S)
5 - 24 V d.c.
4 - 32 V d.c.
Less than 3 V
Less than 4 kΩ
Constant current method: 14 mA or less
1/2 Cycle + 1 ms max. ("R"type below 1ms)
500 V d.c., 100 MΩ (Between input and output and case)
2,500 V a.c. (For 1min at 60㎐)
2,500 V
1,000 ㎨, X·Y·Z each axis 3 time
-30 ~ 90 ℃
-30 ~ 80 ℃ (No Condensation), 45 ~ 85 % RH
2level pollution
Input terminal: 0.05 Nm / Output terminal: 0.25 Nm
Resistive load
(EN 60947-4-3)
Approx 110 g
HSR-2A20LZ□
HSR-2A30LZ□
HSR-2A40LZ□
HSR-2A50LZ□
HSR-2A20LR□
HSR-2A30LR□
HSR-2A40LR□
HSR-2A50LR□
HSR-2A20HZ□
HSR-2A30HZ□
HSR-2A40HZ□
HSR-2A50HZ□
HSR-2A20HR□
HSR-2A30HR□
HSR-2A40HR□
HSR-2A50HR□
24 - 240 V a.c. 50/60Hz
24 - 480 V a.c. 50/60Hz
1,200V
20A
30A
40A
260A
420A
250A
370A
250A
400A
240A
340A
Less than 20 mA
Less than 1.6 V (R.M.S)
100-240 V a.c. 50/60Hz (public)
90-264 V a.c. 50/60Hz (public)
Less than 50 V
Less than 40 kΩ
Less than 14 mA
1/2 Cycle + 1 ms max. ("R"type below 1ms)
500 V d.c., 100 MΩ (Between input and output and case)
2,500 V a.c. (For 1min at 60㎐)
2,500 V
10 - 55 Hz, Double amplitude : 1.5 mm, X-Y-Z each axis direction for 2 hour
1,000 ㎨, X·Y·Z each axis 3 time
-30 ~ 90 ℃
-30 ~ 80 ℃ (No Condensation), 45 ~ 85 % RH
2 level pollution
Input terminal: 0.05 Nm / Output terminal: 0.25 Nm
Resistive load
(EN 60947-4-3)
Approx 110 g
▍Suffix code
Model
HSR-2
Control Input Voltage
Rated load current
64.0
Rated load voltage
MC0801KE231018
Operation method
(Switching Mode)
Heatsink option
▍Dimensions
4.4
64.0
64.0
48.0
4.4
4.4
48.0
48.0
▍Equivalent Circuit
▍Connection
█ HSR-2D
5-24Vd.c.
5-24Vd.c.
HSR-2D70LZ□
Voltage output of
Voltage output of
temperature controller, PLC etc.
HSR-2D70LR□
temperature controller, PLC etc.
HSR-2D70HZ□
HSR-2D70HR□
50A
70A
525A
525A
500A
500A
Load
Load
Load voltage
Load voltage
※ This model does not have a fuse internally. So we suggest using
fast-acting fuse separately on the outside as following picture.
(using gG/gL type fuse according to IEC 60269 standard)
▍Installation
Approx 120 g
HSR-2A70LZ□
HSR-2A70LR□
HSR-2A70HZ□
HSR-2A70HR□
50A
70A
525A
525A
Surge
500A
current
500A
(A)
• Please make intervals more than the sizes in the following picture.
• Please install wiring duct less than half the height of the heat sink
to prevent the flow of air.
• It is good to use Hanyoung Nux's HSR in lower than ambient
temperature 40 ℃ so, please use it lower than standard temperature.
• When installing the HSR, be sure to installthe heat sink in the
vertical direction.
• Unavoidably, if installed horizontally, theperformance of the
product will drop below 50 %
• Input terminal wiring
1 X 0.5 mm² (1 X AWG20) or larger
1 X 1.5 mm² (1 X AWG16) or less than 2 X 1.5 mm² (2 X AWG16) 1 X 16 mm² (1 X AWG6) or less than 2 X 6 mm² (2 X AWG10)
▍Precautions during the use of Heat Sink
Approx 120 g
Code
□ □ □ □ □
Single-Phase Solid State Relay
D
4 - 32 V d.c.
A
90 - 240 V a.c.
10
10A
20
20A
30
30A
40
40A
50
50A
64.35
70
70A
L
24 - 240 V a.c. (Low voltage)
H
24 - 480 V a.c. (High voltage)
42.16
42.0
Z
Zero Cross Switching (Standard product)
R
Random Switching
T
Heat sink + bimetal mounting (50 A, 70 A only)
No Heat sink ※CAUTION 1) When using a separate heat sink,
N
you must use a heat sink that meets the thermal resistance table.
4.4
▍Heat Sink
█ HSM series
48.0
64.35
64.35
4.0
42.16
42.0
31.8
42.16
42.0
4.0
27.3
4.4
█ HSN series
4.4
48.0
48.0
4.0
31.8
4.0
31.8
Model
Applicable Model
4.0
HSM-70
HSR-2□10□
27.3
4.0
HSM-110
HSR-2□20□
27.3
HSR-2□30□
HSM-150
HSR-2□40□
HSN-80
HSR-2□50□
HSN-120
HSR-2□70□
※ CAUTION 1 (thermal resistance table)
load capacity
10A
20A
█ HSR-2A
30A
40A
50A
100-240Va.c.
70A
100-240Va.c.
▍Input/Loder
Load
Load
Load voltage
Load voltage
Input
Input
current
current
(mA)
(mA)
Input voltage(V)
80
HSR-2□70
25 ℃ 10A
70
80 ℃ 6A
60
HSR-2□50
Load
current
HSR-2□40
(A)
HSR-2□30
HSR-2□20
HSR-2□10
Surge
current
Ambient temperature(℃)
HSR-2□40
HSR-2□30
HSR-2□20
HSR-2□10
Number of cycle(60Hz)
• Output terminal wiring
1 X 1.5mm² (1 X AWG16) or larger
※ Connect the wiring suitable for the load current capacity
to the output terminal.
• Using standard heat sink is mandatory for this product.
• Even the standard heat sink is used, HSR damage may occur if the environment temperature
rises or if the ventilation does not work well. (Environment temperature : over 40 ℃)
• The normal HSR element is damaged at the maximum temperature of 125 ℃ . When the
temperature of heat sink is 85° C, the temperature of the element reaches around 125 ℃ .
Therefore, during operation, measure the temperature of heat sink.
• When you connect HSR onto the heat sink, heat-transmitting grease is needed for smooth heat transmission.
• To prevent separation by vibration, tighten up with bolts.
• Do not use any insulating materials such as wood, plastic or rubber.
The standard heat sink must be greased on the bottom side as shown and connected.
※ The heatproof silicon grease must be applied thoroughly on the heat sink as well as the bottom of HSR.
The case side of heat sink needs to be installed on up and down directions.
Information
[ Unit : ㎜ ]
139.0
130.0
2-M4
Weight
Capacity (A)
Length(L)
10A
70 mm
352 (g)
20A
110 mm
558 (g)
30A
150 mm
758 (g)
40A
50A
80 mm
1,146 (g)
70A
120 mm
1,712 (g)
Heatsink thermal resistance (40℃ standard)
2.00 ℃/W
1.00 ℃/W
0.50 ℃/W
0.25 ℃/W
0.30 ℃/W
0.15 ℃/W
40
35
40
30
40
35
25
35
30
HSR-2□20/25
20
25
30
15
HSR-2□20/25
25
20
HSR-2□10
HSR-2□20/25
10
20
15
HSR-2□10
15
10
HSR-2□10
10
0
10
20
30
40
50
60
70
80
90
Ambient Temperature(℃)
0
10
20
30
40
50
60
70
80
90
0
10
20
30
40
50
60
70
80
90
Ambient Temperature(℃)
HSR-2□40
Ambient Temperature(℃)
40
35
HSR-2□40
40
HSR-2□30
30
HSR-2□40
40
35
25
HSR-2□30
35
30
20
HSR-2□30
Input
Input
30
25
15
current
current
25
20
(mA)
10
(mA)
20
15
15
10
10
0
10
20
30
40
50
60
70
80
90
Ambient Temperature(℃)
0
10
20
30
40
50
60
70
80
90
0
10
20
30
40
50
60
70
80
90
Input voltage(V)
Ambient Temperature(℃)
Ambient Temperature(℃)
HSR-2□70
70
HSR-2□70
70
HSR-2□70
80
60
70
HSR-2□55
55
60
70
HSR-2□50
50
HSR-2□55
60
55
HSR-2□55
HSR-2□50
60
55
50
40
HSR-2□50
50
Load
current
40
30
(A)
40
30
20
30
20
Input voltage(V)
10
20
10
10
0
10
20
30
40
50
60
70
80
90
Ambient Temperature(℃)
0
10
20
30
40
50
60
70
80
90
20A
30A
40A
50A
55A
70A
Ambient temperat
0
10
20
30
40
50
60
70
80
90
Ambient Temperature(℃)
Ambient Temperature(℃)
8A
15A
15A
15A
15A
16A
Surge current Characteristics
10A ~ 40A
HSR-2□40
HSR-2□30
HSR-2□20/25
(A)
HSR-2□10
50A ~ 70A
Number of cycle(60Hz)
600
550
HSR-2□70
500
HSR-2□55
450
HSR-2□50
400
Surge
350
current
(A)
300
250
200
150
100
50
0
1
10
100
100C
Number of cycle(60Hz)
Input voltage(
HSR-2□70
HSR-2□50
HSR-2□40
HSR-2□30
HSR-2□20
HSR-2□10
600
550
500
450
400
Surge
350
current
300
(A)
250
200
150
100
50
0
1

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