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Load Cell and Torque Sensor – X/Y/Z
© 2024
burster
präzisionsmesstechnik gmbh & co kg
All rights reserved
Valid from:
January 26, 2024
OPERATION MANUAL
Model 8565
Manufacturer:
burster
präzisionsmesstechnik gmbh & co kg
Talstrasse 1 - 5
76593 Gernsbach
Germany
Tel.: +49 7224 645-0
Fax: +49 7224 645-88
Email: info@burster.de
www.burster.de
4499-BA8565EN-5199-011525
Postfach 1432
76587 Gernsbach
Germany
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Summary of Contents for Burster 8565
- Page 1 OPERATION MANUAL Load Cell and Torque Sensor – X/Y/Z Model 8565 Manufacturer: © 2024 burster burster präzisionsmesstechnik gmbh & co kg präzisionsmesstechnik gmbh & co kg All rights reserved Talstrasse 1 - 5 Postfach 1432 76593 Gernsbach 76587 Gernsbach Germany...
- Page 2 “product”) are the result of targeted development and meticulous research. From the date of delivery, burster provides a warranty for the proper condition and functioning of these products covering material and production defects for the period specified in the warranty document accompanying the product.
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Page 3: Table Of Contents
Contents Introduction............................5 Purpose of this manual ........................ 5 Applicability of the manual ......................5 Target group ..........................5 Presentation of information ......................5 Warranty ............................5 Reliability.............................. 7 Applications ..........................7 2.1.1 Intended use ........................7 2.1.2 Restrictions on use ......................7 2.1.3 Operating conditions ...................... - Page 4 Connection ..........................14 6.2.1 Electrical connection ...................... 14 6.2.2 Grounding and equipotential bonding ................15 6.2.3 Connection to evaluation instruments ................15 Using the sensor for the first time ....................17 Operation ............................18 Measurement chain calibration ....................18 Applying the force ........................18 Monitor operation ........................
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Page 5: Introduction
Follow the instructions carefully to reduce repair costs and downtime, and to increase the reliability and service life of the device. Applicability of the manual This operation manual applies exclusively to the model 8565 load cell and torque sensor (henceforth: “sensor”). Target group This operation manual is intended for personnel who install and operate the sensor. - Page 6 It is not permitted to make any changes to the sensor without the written agreement of burster präzisionsmesstechnik gmbh & co kg. burster präzisionsmesstechnik gmbh & co kg does not accept liability for damages or injury if this condition is disregarded.
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Page 7: Reliability
Reliability IMPORTANT: Read the operation manual carefully before using the device, and keep it for future reference. Applications 2.1.1 Intended use The sensor is intended mainly for force/torque measurements in production facilities, units newtons (N) and newtonmeters (Nm). The local acceleration due to gravity (g ≈ 9.81 m/s²) must be taken into account when determining masses. -
Page 8: Description Of The Sensor
Description of the sensor Please refer to the sensor’s data sheet for full details of dimensions, weight, degree of protection etc. (see section 15). Principle of operation The sensor has an internal structure which, under deformation, allows forces and torques to be measured by means of strain gages and converted into an electrical signal. -
Page 9: Requirements For Accurate Measured Values
Requirements for accurate measured values 3.3.1 Full-scale deflection The applied forces and torques deform the sensor by approx. 15 µm to 40 µm, depending on the load direction. This deformation is known as the “full-scale deflection”, and is so small that it cannot be seen with the naked eye. -
Page 10: Planning The Desired Application
Planning the desired application Calculating the maximum load The maximum limit value (L ) must not be exceeded with dynamic loads. The formula for calculating can be found in the data sheet (see section 15). Use the formula to add up the maximum occurring force and torque vectors with a weighting factor. The calculated value for L must remain smaller than the value specified in the data sheet. -
Page 11: Requirements For The Workpiece Adapter / Gripper
• must contain no holes or milled slots, nor any centering holes Requirements for evaluation instruments Use electronic or evaluation instruments suitable for strain gages. Information is available at https://www.burster.de/en and from burster Technical Service (see https://www.burster.de/en/load-cells). of 24... -
Page 12: Unpacking / Contents Of Pack / Storage
The packaging should be retained by a representative of the manufacturer and/or the delivery company. The sensor should be transported only in its original packaging or in packaging capable of providing an equivalent degree of protection. Contents of pack Model 8565 load cell and torque sensor • Test certificate •... -
Page 13: Installation
Installation Fixing method 6.1.1 Requirements for fitting Screws Use only screws with the properties specified in the data sheet (see section 15). Mounting surfaces Make sure that all mounting surfaces meet the requirements described in section 4.3. 6.1.2 Fastening the sensor We recommend centering the sensor via the inner centering surface ⌀46 H7. -
Page 14: Connection
NOTICE Do not apply sudden loads to the sensor. Connection Install the cables so that they do not vibrate. Ensure sufficiently large bending radii for the cables. NOTICE Relieve the bending stress exerted by the connecting cable on the plug connector at the sensor housing. -
Page 15: Grounding And Equipotential Bonding
6.2.2 Grounding and equipotential bonding All connecting wires (including the cable screening braid) are electrically insulated from the sensor body. The insulation resistance between the connecting wires and the sensor body is measured. The test certificate states that the minimum resistance is greater than 30 MΩ (test voltage 45 V). NOTICE ... - Page 16 D (Fx) / H (Fy) / M (Fz) / S (Mx) / W (My) / a X (Mz) Note: For further details please refer to the data sheet (see section 15) or contact burster for technical advice (see https://www.burster.de/en/load-cells). of 24...
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Page 17: Using The Sensor For The First Time
Using the sensor for the first time NOTICE Never put the sensor into service if it shows signs of damage incurred in transit. Only ever use sensor under the conditions specified in this operation manual. of 24... -
Page 18: Operation
Measurement chain calibration Each sensor is supplied with an individual test and calibration certificate. You can also download this test and calibration certificate at a later date by entering the serial number on the burster website (www.burster.com) (see section 15). -
Page 19: Monitor Operation
Monitor operation 8.3.1 Overload without any load (not built in your You can recognize an overload from an increased output signal application without attachments) . For information on the maximum load, see section 4.1. Note: Check the sensor if the signal increases by more than approx. 5 %. NOTICE ... -
Page 20: Maintenance And Cleaning
Maintenance and cleaning Recalibration The sensor should be recalibrated by the manufacturer after no more than 24 months. Note: If the sensor is used in machines with high cycle rates, recalibration should be carried out sooner. Cleaning Disconnect the sensor from the power supply and use a dry cloth to clean the sensor. NOTICE ... -
Page 21: Technical Data
Technical data The technical data can be found on the data sheet (see section 15). The latest version of the data sheet is available at: https://www.burster.de/en/load-cells/multi-component-sensors/p/detail/8565 or simply use the following QR code: 10.1 Ambient conditions Please note the following temperature ranges: Rated temperature range: +15 °C …... -
Page 22: Disposal
Disposal Instrument disposal If your instrument is no longer usable, please comply with your legal obligations by disposing of the instrument described here in accordance with statutory regulations. You will then be helping to protect the environment! of 24... -
Page 23: Declaration Of Conformity
Declaration of Conformity of 24... -
Page 24: Appendix
Appendix The following documents are supplied with the sensor: Document https://www.burster.de/fileadmin/user_upload/redaktion/Documents/Products/Data- Data sheet Sheets/Section_8/8565_EN.pdf You can download the test certificate for your sensor via the following link, by entering its serial number: https://www.burster.de/en/service-calibration/download- Test certificate your-test-and-calibration-certificates-here. of 24...
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