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Alldaq ADQ-CDI-BB v2 1.3 Manual

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ADQ-CDI-BB v2 1.3 Manual
ALLDAQ Control and Measuring Unit

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Summary of Contents for Alldaq ADQ-CDI-BB v2 1.3

  • Page 1 ADQ-CDI-BB v2 1.3 Manual ALLDAQ Control and Measuring Unit...
  • Page 2 ADQ-CDI-BB v2 1.3...
  • Page 3 ADQ-CDI-BB v2 1.3 Imprint Manual ADQ-CDI-BB v2 1.3 Date: 06.12.2023 Manufacturer and support ALLNET® and ALLDAQ® are registered trademarks of ALLNET® GmbH Computersysteme. In case of questions, problems and for product information please contact the manufacturer directly: ® ALLNET GmbH Computersysteme...

  • Page 4: Table Of Contents

    ADQ-CDI-BB v2 1.3 Contents 1. Introduction ________________________________________________________ 7 1.1 Scope of delivery _______________________________________________________ 7 1.2 Safety instruction _______________________________________________________ 7 1.3 Installation and assembly ________________________________________________ 8 1.4 Brief description_ _______________________________________________________ 9 2. System overview ___________________________________________________ 10 2.1 Digital inputs and outputs ______________________________________________ 10 2.1.1...
  • Page 5 ADQ-CDI-BB v2 1.3 7. Annex ____________________________________________________________ 45 7.1 Manufacturer and support ______________________________________________ 45 7.2 Important notes _______________________________________________________ 45 7.2.1 Packaging Ordinance _______________________________________________ 45 7.2.2 Recycling notice and RoHS compliance ________________________________ 45 7.2.3 CE marking _______________________________________________________ 45 7.2.4 Warranty _________________________________________________________ 46...
  • Page 6 ADQ-CDI-BB v2 1.3...

  • Page 7: Introduction

    ADQ-CDI-BB v2 1.3 Introduction Introduction Please check the packaging and contents for damage and completeness before commissioning. Should any defects occur, please inform us immediately. • Does anything on the packaging indicate that something was damaged during transport? • Are there any signs of use on the device? You must not operate the device under any circumstances if it is damaged.

  • Page 8: Installation And Assembly

    Introduction ADQ-CDI-BB v2 1.3 • Precautions to avoid unforeseeable misuse must be taken by the user. ALLNET® GmbH Computersysteme accepts no liability for any damage resulting from improper use. Installation and assembly The module is intended for installation in measuring and test systems by qualified personnel.

  • Page 9: Brief Description

    The numerous digital inputs and outputs as well as analog inputs and relays easily cover most standard requirements. For further tasks there is the possibility to set up project specific HATs or to connect further standard extensions of ALLDAQ via the ADQ- Link.

  • Page 10: System Overview

    System overview ADQ-CDI-BB v2 1.3 System overview Digital inputs and outputs Bus controller Digital DUT_0_DI_0..7 STB6 lter Control logic 8 bit digital input 8 bit input port Temperature monitoring Bus controller DUT_0_DO_0..7 STB5 8 bit output port Control logic Current limit. per channel 8 bit Digital-Ausgänge...
  • Page 11 ADQ-CDI-BB v2 1.3 System overview Digital input filter To prevent unwanted effects caused by contact bounce, you can program one digital filter per input port. Choose between the following values: 10 ms (N = 1248) / 3.2 ms (N = 400) / 1.0 ms (N = 125) / 10 µs (bypass). The scan frequency is 100 kHz (typ.).

  • Page 12: 2.1.2 Digital Outputs

    System overview ADQ-CDI-BB v2 1.3 Figure 3: Wiring of the isolated digital inputs 2.1.2 Digital outputs The output voltage of the digital output is equal to the supply voltage U_IN (24VDC). Up to 650mA can be driven per output. To increase the output current, parallel connection of several outputs is possible.
  • Page 13 ADQ-CDI-BB v2 1.3 System overview The fi rst two outputs of each driver stage (DUT_X_DO__0..1) can also be used in pulse mode in addition to normal operation. When the output is switched high (rising edge), the stage outputs a high pulse of approx. 1 second. For this, the jumpers DO_0 / DO_1 must be set to strobe accordingly.

  • Page 14: Power Measurement Channels

    System overview ADQ-CDI-BB v2 1.3 Power measurement channel The ADQ-CDI-BB offers 1 independent power measurement channel, for example to switch 1 DUT and to monitor the power consumption. On the path the voltage and the current can be measured up to max. 8-18VDC/10A. Each measurement is done with 16 bit resolution and optionally the acquired values can be prepro- cessed (e.g.

  • Page 15: Temperature Measuring Channels

    ADQ-CDI-BB v2 1.3 System overview Temperature measuring channel Cold junction compensation T-_X Digital lter STB9 Σ T+_X Alarm_0 Alarm_1 Alarm_2 Alarm_3 STB17 STB18 Figure 7: Block diagram temperature measuring channel incl. alarm relay The ADQ-CDI-BB has 1 independent temperature measuring channel with integrated cold junction compensation.
  • Page 16 System overview ADQ-CDI-BB v2 1.3 > T < T ALARM_1 ALARM_0 HYST_0 ALARM_0 > T ALARM_1 ALARM_1 > T ALARM_2 HYST_2 < T ALARM_1 HYST_1 ALARM_2 < T ALARM_2 ALARM_3 > T ALARM_3 HYST_3 < T ALARM_3 ALARM_0 ALARM_3 ALARM_1...

  • Page 17: Relays

    ADQ-CDI-BB v2 1.3 System overview Relays • 8 power relays (SPDT) max. 30VDC/6A (default) • 4 small signal relays (DPDT) max 30VDC/1A or 125VAC 0.3A (resistive); optional (on request) Small signal relays DUT_0_0_NC DUT_0_0_COM DUT_0_0_NO Bus controller STB17 Driver stage...

  • Page 18: Analog Inputs

    System overview ADQ-CDI-BB v2 1.3 Analog inputs A total of 6 analog inputs are available, 3x single-ended and 3x diff. With 16bit resolution and an input range up to 36VDC (single-ended) and ± 20.48VDC many measurement requirements can be met. In order to relieve the system and the bus, measured values can already be averaged in the converter chip.

  • Page 19: Fan Control

    ADQ-CDI-BB v2 1.3 System overview Fan control STB16 Temperature- Bus controller measuring Control logic unit Figure 11: Block diagram fan control A temperature transducer is located on the ADQ-CDI-BB, which measures the temperature of the modu- le. It is recommended to cool the module actively. The temperature transducer has a programmable fan output (12VDC/500mA).

  • Page 20: Adq-Link

    ADQ-CDI-BB v2 1.3 ADQ-Link The ADQ link (point-to-point) allows two ALLDAQ products to be reliably and easily connected to each other and to establish communication. Physically, there is a differential connection. This makes the ADQ- Link perfectly suited for use in industrial environments. Even in compact control cabinets, where it is not always possible to maintain optimum cable routing and decoupling between power lines and analog or digital signal/control lines, the ADQ-Link operates stably.

  • Page 21: Plug-On Board (Hats)

    ADQ-CDI-BB v2 1.3 Plug-on boards (HAT) Plug-on boards (HAT) The ADQ-CDI-BB offers several possibilities for expansion. Among other things, a total of 2 slots for ex- pansion boards (HATs) are available directly on the module. Figure 12: Position expansion boards (HATs) HAT1 (for example ADQ-CDI-AB) The ADQ-CDI-BB offers a slot for the HAT1.

  • Page 22: Control

    Control ADQ-CDI-BB v2 1.3 Control A standard I2C master can be used to control the ADQ-CDI-BB. This is available on the single board computer (default). In addition, the ADQ-CDI-BB can be controlled via the STB18 connector (ADQ link). If the ADQ-CDI-BB is controlled via an ADQ link using this connector, the I2C is automatically switched away from the single-board computer.

  • Page 23: Adq-Link

    ADQ-CDI-BB v2 1.3 Control ADQ-Link For example, the ADQ-CDI-BB can be conveniently and reliably controlled via USB by an ADQ-153. The ADQ link is implemented via a twisted 2-wire cable. PC or laptop ADQ-153 ADQ-CDI-BB v2 ADQ-Link ADQ-48 Abb. 14: ADQ-153 als Steuercontroller...

  • Page 24: Single Board Computer

    Control ADQ-CDI-BB v2 1.3 Single Board Computer Figure 15: ADQ-CDI-BB with Beagle Bone Black single board computer To make the complete system as compact as possible, different single board computers can be used as control center. The Beagle Bone Black can be mounted directly on the ADQ-CDI-BB.

  • Page 25: Pin Assignments

    ADQ-CDI-BB v2 1.3 Pin assignments Pin assignments Connector position STB10 STB12 STB14 STB11 STB13 STB15 STB16 STB17 STB18 STB19 STB9 STB8 STB7 STB6 STB5 STB3 STB2 STB1 Figure 16: ADQ-CDI-BB v2 with connector position Pin assignments...

  • Page 26: Connector Types Overview

    Pin assignments ADQ-CDI-BB v2 1.3 Connector types overview 5.2.1 Type Würth/Therma Therma/Würth 69130513..series connectors with various numbers of poles are used. 8-pin 6-pin 5-pin 4-pin 2-pin (691305130008) (691305130006) (691305130005) (691305130004) (691305130002) Figure 17: Würth base strip type WR-TBL 3051 (top view)

  • Page 27: Type Pin Connector

    ADQ-CDI-BB v2 1.3 Pin assignments 5.2.2 Type pin plug 5.2.3 For the connection between baseboard and plug-on modules, 10- and 5-pin male connectors are used (pitch: 2.54 mm). Figure 19: Pin connector, 2.54mm (top view) Pin assignments...

  • Page 28: Pin Assignment

    Pin assignments ADQ-CDI-BB v2 1.3 Pin assignment STB19 - ADQ-Link OUT Figure 20: Würth 691305130005 Assignment Description ADQ-Link+ OUT_0 Positive ADQ link output (isolated) Mass reference Internal 5VDC ADQ-Link- OUT_0 Positive ADQ link output (isolated) Internal 12VDC Table 1: Pin assignment STB19 STB17 - Fan output Figure 21: Würth 691305130002...
  • Page 29 ADQ-CDI-BB v2 1.3 Pin assignments STB18 - ADQ-Link IN Figure 22: Würth 691305130005 Assignment Description ADQ-Link+ IN Positive ADQ-Link input Mass reference not connected ADQ-Link- IN Negative ADQ-Link input not connected Table 3: Pin assignment STB18 STB1 - Supply voltage Figure 23: Würth 691305530002...
  • Page 30 Pin assignments ADQ-CDI-BB v2 1.3 STB16 - CAN/UART (TTL-Level) Figure 24: Würth 691305130008 Assignment Description P8_38 Beagle Bone P8_37 Beagle Bone Mass reference CAN1_H_RX CAN1_H/UART_RX CAN1_L_TX CAN1_H/UART_TX Digital Mass reference CAN0_H CAN-BUS CAN0_L CAN-BUS Table 5: Pin assignment STB16 STB5 - Digital outputs Figure 25: Würth 691305130008...
  • Page 31 ADQ-CDI-BB v2 1.3 Pin assignments STB6 - Digital inputs Figure 26: Würth 691305130008 Assignment Description DI_EXT_7 Digital input DI_EXT_6 Digital input DI_EXT_5 Digital input DI_EXT_4 Digital input DI_EXT_3 Digital input DI_EXT_2 Digital input DI_EXT_1 Digital input DI_EXT_0 Digital input Table 7: Pin assignment STB6 STB12 - AUX-Relays Figure 27: Würth 691305530006...
  • Page 32 Pin assignments ADQ-CDI-BB v2 1.3 STB13 - AUX-Relays Figure 28: Würth 691305530006 Assignment Description REL_3_NC Relay normally closed contact REL_3_COM Relay changeover contact REL_3_NO Relay normally open contact REL_2_NC Relay normally closed contact REL_2_COM Relay changeover contact REL_2_NO Relay normally open contact...
  • Page 33 ADQ-CDI-BB v2 1.3 Pin assignments STB15 - AUX-Relays Figure 30: Würth 691305530006 Assignment Description REL_7_NC Relay normally closed contact REL_7_COM Relay changeover contact REL_7_NO Relay normally open contact REL_6_NC Relay normally closed contact REL_6_COM Relay changeover contact REL_6_NO Relay normally open contact...
  • Page 34 Pin assignments ADQ-CDI-BB v2 1.3 STB3 - Power measurement channels output Figure 32: Würth 691305530006 Assignment Description Mass reference UDUT Tapping: Real DUT voltage mess Mass reference Mass reference UBAT_OUT Output power measurement UBAT_OUT Output power measurement Table 13: Pin assignment STB3...
  • Page 35 ADQ-CDI-BB v2 1.3 Pin assignments STB10 - Analog input Figure 33: Würth 691305530006 Assignment Description Mass reference UMESS_SE_2 Analog input Mass reference UMESS_SE_1 Analog input Mass reference UMESS_SE_0 Analog input *SE (Single Ended) Table 14: Pin assignment STB10 STB11 - Analog input Figure 34: Würth 691305530006...
  • Page 36 Pin assignments ADQ-CDI-BB v2 1.3 STB9 - Thermoelements Figure 35: Therma CMJ-KIPR green Assignment Functions Connection thermocouple - Connection thermocouple + Table 16: Pin assignment STB9 STB7 - 230V/Fan (potential-free switching contact) (see chapter Safety instructions) Figure 36: Würth 691305130002...
  • Page 37 ADQ-CDI-BB v2 1.3 Pin assignments HAT2 8 10 12 14 16 18 20 22 24 26 11 13 15 17 19 21 23 25 Figure 38: Pin plug HAT2 Assignment Description Internal 5V/fused via Polyfuse 1.1A Internal 12V/fused via Polyfuse 1.1A...
  • Page 38 Specifications ADQ-CDI-BB v2 1.3 Specifications...

  • Page 39: Specifications

    ADQ-CDI-BB v2 1.3 Specifications Specifications Conditions: T = 25°C unless otherwise specified; warm-up time: 30 minutes. General Element Condition Specifications Control and signal recommended ADQ-CDI-BB for analog and digital input/output, processing as well as control via (I2C-Bus/Beagle Bone Black) or ADQ-...
  • Page 40 Specifications ADQ-CDI-BB v2 1.3 Analog IN/OUT ADQ-CDI-BB Voltage-Channels Element Condition Specification Channels 3 single-ended analog Inputs STB10 ADC Full Scale Range 40,96V (FS) Measurement Input Single Range 0..36V* Range Resolution LSB: 1,25mV Overall accuracy 0V-36V ±0,013%FS (5,4mV)** 0V-20,48V ±0,007%FS (2,9mV)** 0V-10,24V ±0,0035%FS (1,43mV)**...
  • Page 41 ADQ-CDI-BB v2 1.3 Specifications Element Condition Specification ADC Full Scale Range 10Ω Shunt (FS2) Current Measurement Range 8mA 0..8mA Input Resolution LSB: 122nA Overall accuracy 0..8mA ±0,1%FS2 (8µA)** 0..1mA ±0,1%FS2 (8µA)** 0..1mA ±0,02%FS2 (1,6µA)*** Overload protection 8mA Range If I > 8mA the Hardware switch automatically to Range 10A...
  • Page 42 Specifications ADQ-CDI-BB v2 1.3 Specifications...
  • Page 43 ADQ-CDI-BB v2 1.3 Specifications Small signal relay for ADQ-CDI-BB (optional) Element Condition Specification Type FTR-B3CA()Z Standard Amount up to 4 relays optional Contact type 2-pin changeover contact (DPDT) Contact material Silver/nickel with gold plating Contact resistance 1 A / 6 VDC max.
  • Page 44 Specifications ADQ-CDI-BB v2 1.3 Element Condition Specification Connection STB7 / STB8 Isolated digital inputs via ADQ-CDI-BB Element Condition Specification Amount 1 x 8 bit digital input ports via STB6 Type Isolated digital inputs (unidirectional) with Schmitt trigger characteristic according to IEC 61131-2 (type 1)
  • Page 45 ADQ-CDI-BB v2 1.3 Specifications Thermocouple input ADQ-CDI-BB Element Condition Specification Ports STB9 1 channel for thermocouple, 2 alarm outputs Thermoelement K according to NIST ITS-90 with integrated cold junction Type compensation ( J, T, N, S, E, B and R on request) Accuracy typical 1.5°C (max.
  • Page 46 Specifications ADQ-CDI-BB v2 1.3 ADQ-Link Out STB19 Element Condition Specification Frequency 100kHz Isolation ADQ-LINK+/- 50VDC Cable length 2-core twisted max. 100m Tapping +5V (Pin 3) Fused by Polyfuse 16R 400g (littlefuse) +12V (Pin 5) Fused by Polyfuse 16R 400g (littlefuse)
  • Page 47 ® ALLNET GmbH Computersysteme Division ALLDAQ Maistrasse 2 D-82110 Germering E-Mail: support@alldaq.com Phone: +49 (0)89 894 222 – 474 Fax: +49 (0)89 894 222 – 33 Internet: www.alldaq.com...

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