Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Winter SS-510 Series
Summary of Contents for Winter SS-510 Series
- Page 1 WINTER Spindle Moulder SF 45 DIGIT Operating Manual WINTER Spindle Moulder SF 45 DIGIT Henrik Winter Holztechnik GmbH Druckereistr. 8 04159 Leipzig Original Instructions Tel. +49 (0)341/4619021 Rev. CE 02 26 01 2010 Fax. +49 (0)341/4618358 Funk: +49 (0)171/2820443 Page 1 of 54...
-
Page 2: Table Of Contents
WINTER Spindle Moulder SF 45 DIGIT TABLE OF CONTENTS CHAPTER 1. GENERAL INFORMATION 1.0 Outlooking of spindle moulders -------------------------------------------------------------------------------------1-0 1.1 Machine identification ------------------------------------------------------------------------------------------------1-1 1.2 Notes for the user ------------------------------------------------------------------------------------------------------1-1 1.3 Specifications ----------------------------------------------------------------------------------------------------------1-1 1.4 Noise level -------------------------------------------------------------------------------------------------------------1-2 1.5 Safety warnings --------------------------------------------------------------------------------------------------------1-3 1.6 Safe working practice ------------------------------------------------------------------------------------------------ 1-5... -
Page 3: Chapter 1. General Information
WINTER Spindle Moulder SF 45 DIGIT CHAPTER 1. GENERAL INFORMATION 1.0 OUTLOOKING OF SPINDLE MOULDERS SS-510 / plus series SS-511/512 series SS-512T/512L backward tilt SS-512L series/SS-513 series SS-513 pro series SS-513 plus series Page 3 of 54... -
Page 4: Machine Identification
WINTER Spindle Moulder SF 45 DIGIT 1.1 MACHINE IDENTIFICATION Machine model and serial number are punched onto a metallic plate placed on the machines frame giving access to the electric housing. Refer to Fig. 1.1. For information concerning specifically the electric system 、... -
Page 5: Noise Level
WINTER Spindle Moulder SF 45 DIGIT BASIC MODEL IDENIFICATION 1.4 NOISE LEVEL A-weighted sound pressure level measuring at workstation: SS-510TS 99.04 dB(A) SS-513T plus 92.93 dB(A) SS-512TL 93.79 dB(A) SS-512M+TC1 96.01 dB(A) A-weighted sound power level measuring : SS-510TS 110.6 dB(A) SS-513T plus 104.56 dB(A) -
Page 6: Safety Warnings
WINTER Spindle Moulder SF 45 DIGIT 1.5 SAFETY WARNINGS Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. - Page 7 WINTER Spindle Moulder SF 45 DIGIT 12. Keep children and visitors away. All children and visitors should be kept a safe distance from work area. 13. Don't force tool. It will do the job better and be safer at the rate for which it was designed.
-
Page 8: Safe Working Practice
WINTER Spindle Moulder SF 45 DIGIT 10. Always feed workpiece against the cutter rotation. 11. Make sure spindle draw bar and draw bar nuts are securely tightened before operating. 12. Turn the main switch to “O”, indicate so with a sign and padlock the main switch before making all adjustments or servicing. - Page 9 WINTER Spindle Moulder SF 45 DIGIT 3) for workpiece guiding the use of: i) a fence. ii) a false fence wherever possible to minim is the gap between the cutter(s) and the fence plates. iii) a push block or push stick to aid hand feeding or wherever possible a de-mountable power feed unit.
- Page 10 WINTER Spindle Moulder SF 45 DIGIT Fig. 1.1.1 Fig. 1.1.2 Page 10 of 54...
- Page 11 WINTER Spindle Moulder SF 45 DIGIT Fig1.1.3 Fig. 1.1.4 Fig.1.1.5 Page 11 of 54...
- Page 12 WINTER Spindle Moulder SF 45 DIGIT Fig. 1.1.6 2. Stability For the machine to be used safety the machine shall be stable and securely fixed to the floor or a stable structure. 3. Machine setting and adjustment a) The machine shall be isolated from the power source before any adjustments are made.
- Page 13 WINTER Spindle Moulder SF 45 DIGIT The false fence greatly reduces the exposure of dangerous parts Fig. 1.1.7 Fig. 1.1.8 c) A power feed device shall be used wherever possible to minimize the gap between the cutters and the main fence.
- Page 14 WINTER Spindle Moulder SF 45 DIGIT 7. Direction of rotation It is most important that the tooling is fitted to the machine to operate in the correct direction of rotation. The operator shall ensure that the workpiece is fed to the tools against the direction of spindle rotation.
- Page 15 WINTER Spindle Moulder SF 45 DIGIT On a vertical spindle molding machine the gap between the two halves of the straight fence has to be wide enough to give clearance for the cutters. This allows unnecessary exposure of the cutters, the cutter block and the spindle, and in addition the leading end of the workpiece may foul the edge of the take-off half of the fence.
- Page 16 WINTER Spindle Moulder SF 45 DIGIT 11. Curved work A jig shall be used for all curved work unless the nature of the operation makes it impracticable; that is where the workpiece is so large that the addition of a jig would make the job unmanageable, or where the workpiece is so small, or so complicated that it cannot be held securely in a jig.
-
Page 17: Warning Labels
WINTER Spindle Moulder SF 45 DIGIT 1.7 WARNING LABLES This machine has warning labels attached on it as shown below to ensure proper and safe operation. These warning labes are very important, so do not damage or remove them. If damage or lost, contact your dealer or us and quote the warning label identification rumber for servicing. -
Page 18: Dimensions For Spindle And Tools
WINTER Spindle Moulder SF 45 DIGIT 1.8 DIMENSIONS FOR SPINDLE AND TOOLS Tool shall comply to EN 847-1:2005 and/or EN 847-2:2001. Acceptable dimension for spindles and tools are given in Fig. 1.3 Maximum tool diameter Maximum useable length of (that can be mounted in the... -
Page 19: Recommended Work Area
WINTER Spindle Moulder SF 45 DIGIT 1.9 RECOMMENDED WORK AREA Below shows the work area needed for maintenance of the electrical panel located at the rear side of the machine as well work area of pneumatic panel which is located at the side of the machine. -
Page 20: Chapter 2. Installation
WINTER Spindle Moulder SF 45 DIGIT CHAPTER 2. INSTALLATION 2.1 UNPACKING AND CLEANUP To ensure maximum performance from your spindle shaper, clean it properly; and install it accurately before use. As soon as you receive the spindle shaper, we recommend you follow these procedures: 1. -
Page 21: Installation And Leveling
WINTER Spindle Moulder SF 45 DIGIT 2.2 Installation and leveling The spindle moulder comes assembled except interchangeable spindle, fence assembly, dust chute, miter gauge, clamp attachment and some other loose items. Carefully remove machine from wooden shipping skid. For best shaping performance, locate spindle moulder on a soild, level foundation. - Page 22 WINTER Spindle Moulder SF 45 DIGIT The necessary wiring from the starter to the power source should be completed by a competent electrician. For personal safety, this machine must be properly grounded. The spindle moulder must be grounded while in use to protect the operator from electric shock.
-
Page 23: Chapter 3. Use-Adjustment
WINTER Spindle Moulder SF 45 DIGIT CHAPTER 3. USE-ADJUSTMENT 3.1 Control Unit FOR 5-SPEED SPINDLE MOULDER A control panel is provided with your spindle moulder as shown in Fig. 3.1. & Fig. 3.2. A. power indicator (CE) B. on-off switch C. -
Page 24: Speed Change And Belt Adjustment
WINTER Spindle Moulder SF 45 DIGIT To reverse the rotation of the spindle simply shut off the motor; then rotate the forward/reverse switch after the spindle stop completely. For CE machine, a main switch is mounted on the right side of the machine frame. - Page 25 WINTER Spindle Moulder SF 45 DIGIT d1: spindle diameter d2: tool cutting diameter b: length of cut l1:maximum useable length of spindle FOR 5-SPEED SPINDLE MOULDER Your machine is supplied with a 5-step motor pulley and a 5-step spindle pulley that provides spindle speeds of 3000, 4000, 6000, 8000 and 10000 RPM as standard;...
- Page 26 WINTER Spindle Moulder SF 45 DIGIT Check machine speed setting before operating. Make sure cutter meets or exceeds speed rating of tool. In the diagram Fig.3.4 a concrete example of choosing a speed in function to the diameter of the utensil, and the most opportune peripheral speed for the type of material to be worked on.
- Page 27 WINTER Spindle Moulder SF 45 DIGIT The cutting speed shall always exceed 40 m/s to lessen kickback risk but shall never exceed 70 m/s to lessen the risk of tool damage. To change the speed and adjust the proper belt tension, proceed as follows: 1.
-
Page 28: Spindle Lock
WINTER Spindle Moulder SF 45 DIGIT For 3-SPEED SPINDLE MOULDER The 3-speed spindle moulder is supplied with a 3-step motor pulley and a 3-step spindle pulley that provides spindle speeds of 5500, 7500 and 10000 RPM. A speed chart Fig.3.7 is located in the front of the machine for easy reference of the belt position on the pulleys for three speeds available. -
Page 29: Interchangeable Spindle Installation And Replacement
WINTER Spindle Moulder SF 45 DIGIT STANDARD TYPE A 1. To position the spindle in “loose spindle” (where the spindle will rotate freely), pull out knob (A) Fig.3.10, and turn it clockwise. The knob (A) will then be latched in “loose spindle”. Fig.3.10 illustrated the knob (A) pulled out in the loose spindle position. - Page 30 6. Engage spindle lock as explained in the section “SPINDLE LOCK”. 7. Using the special spanner wrench (G) Fig.3.13, as supplied by WINTER, tighten spindle nut (E) as shown. Fig. 3.13 8. Open the cabinet door and assemble the special level washer (H) to the bottom of the draw bar (B), as shown in Fig.3.14.
-
Page 31: Spindle Vertical Travel Adjustment
WINTER Spindle Moulder SF 45 DIGIT 3.6 SPINDLE VERTICAL TRAVEL ADJUSTMENT FOR 5-SPEED SPINDLE MOULDER TYPE A 1. Loosen handwheel lock (A) Fig. 3.16, before making adjustment of spindle height. 2. To raise the spindle, turn handwheel (B) counterclockwise and to lower the spindle, turn handwheel (B) clockwise. -
Page 32: Spindle Tilting Adjustment
WINTER Spindle Moulder SF 45 DIGIT FOR 3-SPEED SPINDLE MOULDER 1. Loosen handwheel lock (a) Fig. 3.20, before making adjustment of spindle height. 2. To raise the spindle, turn handwheel (B) clockwise and lower the spindle, turn handwheel (B) counterclockwise. -
Page 33: Assembling Cutters To Spindle
WINTER Spindle Moulder SF 45 DIGIT 3. Loose the locking handles (D) on the right side of machine. 4. Turn the handwheel (B) to the required tilting degree and position. A dial indicator showing existing tilting degree is provided for your convenient adjustment. - Page 34 WINTER Spindle Moulder SF 45 DIGIT 3.10 ASSEMBLING AND INSTALLING FENCE AND DUST CHUTE ASSEMBLING FENCE 1. Place fence body (A) Fig.3.23 on the table. Fasten bar (C) to the front of the fence half using the locking lever (B) and washer.
- Page 35 WINTER Spindle Moulder SF 45 DIGIT 2. Each fence half (E) can be moved independently, in o out, depending on the type of shaping operation that is being performed. To move the fence halves in or out, loosen one of the locking knobs (H) and turn one of the adjusting knobs (I) until the correct setting is obtained and tighten locking knob (H).
-
Page 36: Assembling Miter Gauge And Clamp
WINTER Spindle Moulder SF 45 DIGIT 3.11 ASSEMBLING MITER GAUGE AND CLAMP ASSEMBLING MITER GAUGE For 5-speed spindle moulder with fixed table 1. Locate the miter gauge bar (A) Fig.3.28, and insert washer and (B) of bar into T-slot (C) of machine table. - Page 37 WINTER Spindle Moulder SF 45 DIGIT For 3-speed spindle moulder with fixed table 1. Locate the miter gauge bar (A) Fig.3.31, and insert washer end (B) of bar into T-slot (C) of machine table. 2. Fig.3.32 illustrates the miter gauge bar (A) in the table slot.
- Page 38 WINTER Spindle Moulder SF 45 DIGIT Miter gauge clamp A clamp (E) Fig.3.35 is supplied with your miter gauge to securely hold workpieces when shaping small piece across the gain. The clamp (E) can be moved up or down as required on post (F).
-
Page 39: Sliding Table Adjustment
WINTER Spindle Moulder SF 45 DIGIT 3.12 SLIDING TABLE ADJUSTMENT (For sliding table only) There are six adjustable eccentric rollers (A) Fig.3.40, on sliding table. Wherever the table is unstable or not traveling in line, adjust the sliding table as follow: 1. -
Page 40: Installing Tenoning Hood
WINTER Spindle Moulder SF 45 DIGIT IN DOWN POSITION AS EXTENSION TABLE The tenoning carriage can be lowered to be at the same level of the machine table and used as an extension table for the machine of long workpiece. -
Page 41: Installing Curved Work Guiding
WINTER Spindle Moulder SF 45 DIGIT 3.16 INSTALLING CURVED WORK GUIDING (optional) The machine should be equipped with the curved work guiding when doing curved work. Please buy the safety guard for curved work with a profession manufactures which products are in compliance with of relevant (CE) regulations such as Suva (French), Aigner(German) etc. -
Page 42: Chapter 4. Operation
WINTER Spindle Moulder SF 45 DIGIT CHAPTER 4. OPERATION 4.1 STRAIGHT WORK Using the fence is the safest and most satisfactory method of shaping, and should always be used when the work permits. Almost all straight work can be done with the fence. -
Page 43: Position Of Collars
WINTER Spindle Moulder SF 45 DIGIT 4.2 POSITION OF COLLARS When shaping with collars, the collar must have sufficient bearing surface, as shown in Fig.4.4. Also the work must be fairly heavy relative to the cut being made. Under no circumstances should a short, light work-piece be shaped against the collars, as shown in Fig. -
Page 44: Tenoning
WINTER Spindle Moulder SF 45 DIGIT 4.3 TENONING The provided miter gauge and clamp can be used for tenoning operations. The tenoning hood fitted with adjustable sections shall be used to guard the tool form above the work-piece and from the sides. - Page 45 WINTER Spindle Moulder SF 45 DIGIT Page 45 of 54...
- Page 46 WINTER Spindle Moulder SF 45 DIGIT Page 46 of 54...
- Page 47 WINTER Spindle Moulder SF 45 DIGIT Page 47 of 54...
- Page 48 WINTER Spindle Moulder SF 45 DIGIT Page 48 of 54...
- Page 49 WINTER Spindle Moulder SF 45 DIGIT Page 49 of 54...
- Page 50 WINTER Spindle Moulder SF 45 DIGIT Page 50 of 54...
- Page 51 WINTER Spindle Moulder SF 45 DIGIT 4-10 Page 51 of 54...
-
Page 52: Chapter 5. Maintenance
WINTER Spindle Moulder SF 45 DIGIT CHAPTER 5. MAINTENANCE Before any maintenance/lubrication works, the electricity power should be shut off to avoid any involuntary retstart. 5.1 LUBRICATION Do not operate machine until properly lubricated. Apply a drop of light machine oil occasionally on the ledge and wall of the table opening to facilitate the changing of table rings. -
Page 53: Periodical Maintenance
Never place the V-belt under excessive strain, as this can overload the motor and damage the bearings, spindle or belt. 5.3 KEY HANDLE FOR CONTROL CABINET Using special key handle (A), as supplied by WINTER, open the control cabinet as shown.(Fig. 5.2) Fig. 5.1 Page 53 of 54... -
Page 54: Trobule Shooting
WINTER Spindle Moulder SF 45 DIGIT CHAPTER 6. TROBULE SHOOTING TROUBLE POSSIBEL CAUSE SOLUTION Machine will not start. 1. Fuse blown or circuit breaker tripped. 1. Replace fuse or reset circuit breaker. 2. Cord damaged. 2. Have cord replaced by authorized service person.
Need help?
Do you have a question about the SS-510 Series and is the answer not in the manual?
Questions and answers