MDB GREEN CLIMBER LV300 Pro EPA Operation And Maintenance Manual
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MDB GREEN CLIMBER LV300 Pro EPA Operation And Maintenance Manual

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Summary of Contents for MDB GREEN CLIMBER LV300 Pro EPA

  • Page 1 LV300 Pro EPA...
  • Page 2 Manual Version Rev. 03 of 04/11/2020...
  • Page 3 A non-exhaustive list of operations that can cause damage to the product is identified by the "PLEASE NOTE" labels on the product and in this publication. MDB cannot envisage every possible circumstance that may involve a potential danger.
  • Page 4 If a tool, procedure, working method or operating technique not specifically recommended by MDB is used, you need to make sure it is safe for you and others. You must also make sure that the product is not damaged or made unsafe by the operation, lubrication, maintenance or repair procedures that you intend to carry out.

  • Page 5: Table Of Contents

    Operations and Maintenance Manual TABLE OF CONTENTS FOREWORD ......................4 1. GENERAL INFORMATION ............... 5 1.1 IDENTIFICATION OF THE "OPERATIONS AND MAINTENANCE MANUAL" 5 PURPOSE OF THE MANUAL ............... 5 STORAGE ....................6 GENERAL INFORMATION ................6 WARRANTY AND INFORMATION REGARDING RESPONSIBILITY ..9 MANUFACTURER ID ..................
  • Page 6 TECHNICAL ASSISTANCE ................ 79 3.2.1 RELAYS AND FUSES POSITIONING DIAGRAM ......... 83 3.2.2 PROBLEM SOLVING GUIDE ................87 3.2.3 MDB AUTHORISED WORKSHOPS ..............90 ATTACHMENT A ..................93 ATTACHMENT B ..................94 B.1 FOREWORD ......................95 B.2 HOW TO FIX THE EQUIPMENT ................96 B.3 USE OF THE LV 300 PRO EPA WITH SHREDDER ..........

  • Page 7: Foreword

    Operations and Maintenance Manual FOREWORD MDB S.r.l. Would like to thank you for having chosen this machine. This manual provides all necessary information regarding the use and necessary instructions to carry out correctly the main operations of use and maintenance, both ordinary and scheduled, of the LV 300 PRO EPA machine.

  • Page 8: General Information

    1.1 IDENTIFICATION OF THE "OPERATIONS AND MAINTENANCE MANUAL" The “Operation and Maintenance Manual” is a document issued by MDB S.r.l. and must be considered an integral part of the machine. COPYRIGHT MDB S.r.l. owns the copyright of this operation and maintenance manual. This manual is intended for personnel using the LV 300 PRO EPA machine.

  • Page 9: Storage

     Use the manual so that it does not undergo any kind of deterioration;  Do not remove, add, change or write on any parts of this document; updates will be made exclusively by MDB S.r.l.;  Store the manual in an area protected against damp so that its lifetime is not compromised;...
  • Page 10 ➢ Due to modifications, variations and/or installation of accessories not authorised by MDB S.r.l. ➢ MDB S.r.l. may not be held responsible for damage caused by:  Natural disasters;  Revolts and riots;  Lack of maintenance or incorrect maintenance;...
  • Page 11 Operations and Maintenance Manual Replacing a part at the right time not only allows the machine’s operation to meet expectations, but also prevents more serious damage and/or personal injuries. Using original spare parts maintains the machine’s quality over time and entitles you to the product’s WARRANTY for the period for which it is provided.

  • Page 12: Warranty And Information Regarding Responsibility

    Items not covered by the warranty are: - Items that are part of the machine, but that are not manufactured by MDB (such as: tracks, transmission belts, bearings, gearboxes, etc.): these are only covered by the warranty provided by their respective manufacturers.
  • Page 13 Warranty request A warranty request must be made in writing to MDB by the dealer, within 4 weeks from the fault, specifying: name and address of the user; type, model, serial number, date of sale, date of the fault, number of hours of operation, circumstances and alleged causes.

  • Page 14: Manufacturer Id

    Operations and Maintenance Manual MANUFACTURER ID MDB S.r.l. Name : C.da Sant’Onofrio, 6/A – LANCIANO (CH) - Head office : ITALIA Tel.: +39 0872.50221 Fax : +39 0872.50231 info@mdbsrl.com E-mail : 01960690699 VAT number : 1.6.1 TECHNICAL ASSISTANCE Technical assistance is always provided by the manufacturer. For further information, please call: +39 0872.50221...

  • Page 15: Machine Id

    Operations and Maintenance Manual MACHINE IDENTIFICATION DATA The LV 300 PRO EPA is identified by the CE marking drawn up according to the specifications of European Directive 2006/42/EC, of Legislative Decree no. 17/2010 implementing the Machinery Directive in Italy, and Legislative Decree 81/08 and subsequent amendments, the Consolidated Law on Safety in the Workplace implementing the European directives in this regard.

  • Page 16: Description Of The Machine

    Operations and Maintenance Manual DESCRIPTION OF THE MACHINE 1.8.1 TECHNICAL DATA DESCRIPTION Machine height 1040 Minimum machine width 1140 Maximum machine width 1540 Machine length 1840 Machine weight Maximum working slope with ° open tracks Type and model of engine YANMAR 3TNV80F-SDSA Rated power of the engine 16.4...
  • Page 17 Operations and Maintenance Manual 1.8.2 WORK ENVIRONMENT LIGHTING The machine has two lighting devices at the front to improve the machine’s visibility in the work area and not to light the work area at night. The machine must only be used during the day, with sufficient visibility for the operator to see the work area for a radius of at least 100 m.
  • Page 18 Operations and Maintenance Manual 1.8.3 GENERAL DESCRIPTION OF THE MACHINE AND ITS OPERATION The LV 300 PRO EPA is made up of: S355 and S700 steel base frame. Welded structure; Tracks; Hydraulic oil tank; Diesel tank; Hood; Roll-bar; Rear cover panel; Air filter;...
  • Page 19 Operations and Maintenance Manual LV 300 PRO EPA C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel. (+39) 0872.50221 – Fax (+39) 0872.50231 E-mail: info@mdbsrl.com – Web: www.mdbsrl.com...
  • Page 20 The front of the machine is equipped with fast coupling for the attachment of equipment exclusively designed and built by MDB. Equipment authorized by the MDB to be applied to the LV 300 PRO EPA are: Flail Snowblower C.da Sant’Onofrio, 6/A...
  • Page 21 Operations and Maintenance Manual Finish mower Post mower Wood chipper C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel. (+39) 0872.50221 – Fax (+39) 0872.50231 E-mail: info@mdbsrl.com – Web: www.mdbsrl.com...
  • Page 22 Operations and Maintenance Manual Forestry Shredder UT100F The LV 300 PRO EPA can easily work on any type of terrain - even with considerable slopes - thanks to its extremely low centre of gravity. It has, in fact, been subjected to a stability test by simulating a transverse slope of over 56°...

  • Page 23: Operating Conditions

    MDB’s technical department that will perform the necessary checks and reply, confirming the application or otherwise. Those who apply equipment not provided for by MDB to the LV 300 PRO EPA, without first requesting authorization and receiving an official response, exempts MDB from any constructive and functional responsibility regarding the machine.

  • Page 24: Work Position

    The operator in charge of the LV 300 PRO EPA machine must be trained and informed regarding its operations by the MDB dealer before use. The end user is responsible for the application of the laws of the country of origin for the proper use of the equipment.
  • Page 25 Operations and Maintenance Manual  DIRECTIVES FOR THE IMPROVEMENT OF THE SAFETY AND HEALTH OF WORKERS DURING WORK 80/1107/CEE, 82/605/CEE, 83/477/CEE, 86/188/CEE, 88/642/CEE, 89/391/CEE, 89/654/CEE, 89/655/CEE, 89/656/CEE, 90/269/CEE, 90/270/CEE, 90/394/CEE, 90/679/CEE, 93/88/CEE, 95/63/CE, 97/42/CE, 98/24/CE, 99/38/CE, 99/92/CE, 2001/45/CE, 2003/10/CE, 2003/18/CE, 2004/40/CE, 92/58/CEE, 2002/44/CE, 2006/25/CE, as applicable;...
  • Page 26 Operations and Maintenance Manual  EN ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs  EN ISO 4254-7:2010 - Agricultural Machinery — Safety — Part 7: Combine harvesters, forage harvesters and cotton harvesters; ...

  • Page 27: Transport

    Operations and Maintenance Manual 2. USING THE LV 300 PRO EPA TRANSPORT The LV 300 PRO EPA is shipped to the buyer adequately protected against impact during transport. Once arrived at destination, the attachment points on the machine must be used to position it. These are located in the areas indicated in the photos below. C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) –...

  • Page 28: Using The Machine

    Operations and Maintenance Manual USING THE MACHINE The LV 300 PRO EPA has a single control system by means of remote control. The thermal engine of the vehicle must be switched on in order to operate the machine. First make sure that the red battery isolator lever (Fig. 1) has been turned clockwise Fig.
  • Page 29 Operations and Maintenance Manual CONTROL PANEL 1: Fig. 2 Move the switch to ON by means of the key switch (20); The control unit diagnoses the status of the entire system, followed by the preheating phase, and then prepares the engine for starting. Engine start-up can take place in two ways: holding down the "START"...
  • Page 30 Key inserted in the OFF position. Turn the key clockwise and click it in 1 in the ON position. The message MDB appears on the display of the control unit and all the lights come on as shown in the figure.
  • Page 31 Operations and Maintenance Manual A- ENGINE START-UP WITH THE KEY FROM THE CONTROL PANEL To power up the engine with the key, proceed as follows: Turn the key clockwise making it click the 2nd click and bring it to the START position.
  • Page 32 Operations and Maintenance Manual Caution! Vary the speed and load of the engine during the first hour of operation. Short periods of maximum engine speed and load are recommended. Avoid prolonged operation with minimum and maximum speed and load during the next four to five hours. Work can now be started using the remote control (fig.
  • Page 33 Operations and Maintenance Manual CONNECTING THE TRANSMITTER TO THE RADIO RECEIVER Take the "TX" radio transmitter (detail no.13 on page 15), with the transmitter off: • Insert a charged battery into the transmitter. • Check that the STOP mushroom-shaped button is not activated and there are no other active commands.
  • Page 34 Operations and Maintenance Manual Press and hold down the green A button of the TX transmitter until TX transmitter and RX receiver are connected. To find out if the connection between the two has been successful, check the display of the radio transmitter TX and that of the receiver RX (fig.
  • Page 35 Operations and Maintenance Manual RADIO REMOTE CONTROL LED INDICATORS The radio remote control is equipped with LEDs that signal the following to the user: The operating status • Malfunctions • Type of fault • TRANSMITTER The transmitter is equipped with 3 LEDS indicating the operator: - Operating status - Malfunctions...
  • Page 36 Operations and Maintenance Manual RECEIVER The receiver is equipped with 7 LEDs indicating: - Operating status - Malfunctions - Type of faults and diagnostic functions - Power status - Connection status INDICATION Normally off during operation. Error B Red/green for the duration of the data error on (Red/green LED) channel B.
  • Page 37 Operations and Maintenance Manual BATTERY CHARGE STATUS The battery charge status is indicated by the YELLOW LED. YELLOW LED off means that the battery is charged If the YELLOW LED is flashing regularly, it indicates that the battery is low and the transmitter must be switched off to replace the battery with a charged one.
  • Page 38 Operations and Maintenance Manual Once the engine is switched on, after having made sure that the transmitter and the radio receiver have established contact at the pre-set frequency, the machine can start to move by means of the front controls of the remote control (fig. 7). Fig.
  • Page 39 Operations and Maintenance Manual BACKWARD FORWARD TURNING RIGHT FORWARD TURNING LEFT C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel. (+39) 0872.50221 – Fax (+39) 0872.50231 E-mail: info@mdbsrl.com – Web: www.mdbsrl.com...
  • Page 40 Operations and Maintenance Manual REVERSE TURNING LEFT BACKWARD TURNING RIGHT COUNTER ROTATION TO THE RIGHT C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel. (+39) 0872.50221 – Fax (+39) 0872.50231 E-mail: info@mdbsrl.com – Web: www.mdbsrl.com...
  • Page 41 Operations and Maintenance Manual COUNTER ROTATION TO THE LEFT (*) BEFORE CARRYING OUT THE COUNTER-ROTATION COMMAND, ALWAYS MOVE THE JOYSTICK LEVER TO THE IDLE (CENTRAL) POSITION. C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel. (+39) 0872.50221 – Fax (+39) 0872.50231 E-mail: info@mdbsrl.com –...
  • Page 42 Operations and Maintenance Manual TX RADIO TRANSMITTER CENTRAL CONTROL FUNCTIONS MACHINE SPEED ADJUSTMENT SET THE DIRECTION OF THE MACHINE LIFT/LOWER EQUIPMENT ATTACHMENT PLATE INCREASE/REDUCE THE TRACK WIDTH OF THE MACHINE RIGHT/LEFT MOVEMENT OF THE EQUIPMENT ATTACHMENT PLATE 2 - ADJUSTING THE SPEED TURN CLOCKWISE: MAXIMUM SPEED TURN ANTICLOCKWISE: MINIMUM SPEED C.da Sant’Onofrio, 6/A...
  • Page 43 Operations and Maintenance Manual 3 - TRAJECTORY OF THE MACHINE The trajectory function allows the machine to advance straight or more or less towards left or right, depending on how far knob no. 2 is turned clockwise or anticlockwise. This function is necessary when the machine travels over steep terrain to move it in the correct direction, without this being affected by the disconnected terrain.
  • Page 44 Operations and Maintenance Manual TX RADIO TRANSMITTER LOWER CONTROL FUNCTIONS EQUIPMENT ON/OFF: ON - OFF Press the button for at least 3 seconds to switch on the equipment. Turn to OFF before connecting the radio remote control. INSERTING THE FLOATING OR FIXED MOVEMENT OF THE EQUIPMENT ATTACHMENTPLATE (position n.
  • Page 45 Operations and Maintenance Manual Caution! With equipment mounted on the machine, there is a hazard to the operator’s body and face from blunt objects being projected from the front area of the machine. Always use the PPE indicated in this manual and on the labels on the machine.
  • Page 46 Operations and Maintenance Manual MAX 100 m Danger! Make sure that there are no persons and/or animals in the work area before starting work and manoeuvring the machine. Mark out the work area so that people and/or animals cannot enter. Failure to comply with this safety procedure could cause risk of serious injury and/or death to persons or animals.
  • Page 47 Operations and Maintenance Manual When the machine moves as shown in the figure, it creates a gap between the supporting rollers and the track, with the risk that the track comes out of its seat. When changing direction in a situation in which the track cannot move sideways because of an obstacle, the track could be...
  • Page 48 Operations and Maintenance Manual Caution! Do not stop the engine suddenly, especially when the engine is at high rpm or the machine is moving at high speed unless in an emergency situation. Let the motor run idle and without load for a short time (at least 5 minutes) before tuning it off;...

  • Page 49: Emergency Operation

    Operations and Maintenance Manual 2.2.1 EMERGENCY OPERATION In the event of a remote control failure, repair the machine on site. If this is not possible, inform the breakdown services so that lifting equipment can be used to take the machine to the nearest authorised workshop. Replace the exhausted battery with the spare one in the special container indicated on page 16 (component n.
  • Page 50 Operations and Maintenance Manual Fig. 9 When the emergency button is pressed it remains down, and the machine’s engine is immediately turned off, blocking any movement. To start the machine again once safe working conditions have been restored: Turn the red emergency button clockwise (fig. 10) C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) –...
  • Page 51 Operations and Maintenance Manual Fig. 10 - The button is now unlocked: to start the engine and resume work, follow the instructions in paragraph 2.2 of this manual. C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel. (+39) 0872.50221 – Fax (+39) 0872.50231 E-mail: info@mdbsrl.com –...

  • Page 52: Description Of The Control Panel1

    Operations and Maintenance Manual 2.2.3.1 DESCRIPTION OF THE CONTROL PANEL1 Water temperature Fuel level indicator Working hours System status indicator EMERGENCY BUTTON KEY SWITCH SCROLL VIDEO PAGE MENU FUEL INDICATOR LIGHT Indicator light on indicates that the fuel level is low or and is in reserve. The system activates the acoustic warning with two beeps when the fuel level drops below 30%.
  • Page 53 Operations and Maintenance Manual RADIO INDICATOR LIGHT Indicator light on indicates that the transmitter and radio receiver are connected and functioning correctly. FRONT LIGHTS INDICATOR Indicator light on indicates that the front lights are on. OIL INDICATOR LIGHT Indicator light on indicates low oil pressure. If this error persists for more than 2 seconds: - three beeps are emitted;...
  • Page 54 CONNECTION OF THE REMOTE CONTROL CABLE CONTROL PANEL DISPLAY OPERATION During normal use, the electronic system of the MDB control panel analyses any anomalies and indicates the operating status of the system on the display. The information that can be visualised on the display are: SYSTEM STATUS OK OR ERROR WHICH CAUSED THE ENGINE SHUT DOWN;...

  • Page 55: Description Of The Control Panel2

    Operations and Maintenance Manual CLOGGED AIR FILTER (ONLY FOR MACHINES WITH 37 kW MOTOR): the system warns with three beeps. The display shows the error that caused the system to shut down. “CLOGGED FILTER NEEDS MAINTENANCE!”; 5. SCHEDULED MAINTENANCE DATE REACHED, THE FOLLOWING MESSAGE IS SHOWN ON THE DISPLAY: “SERVICE NEEDS MAINTENANCE”;...
  • Page 56 Operations and Maintenance Manual POS. TYPE DESCRIPTION Graphic display with amber backlight for LDC 128X46 displaying data on the device BUTTON 1 Increase button, ESC button if held down BUTTON 2 Decrease button, ENTER button if held down OIL LED On: low oil pressure (digital input) BATTERY LED On: low alternator voltage...
  • Page 57 Operations and Maintenance Manual This device has been installed to warn the operator in the event of anomalies, provide information regarding machine working hours and the hours remaining before carrying out scheduled maintenance. Engine revs (RPM): shows the engine revs per minute. Hours counter: shows the hours of operation with the engine running.
  • Page 58 Operations and Maintenance Manual High engine water temperature; Low engine oil pressure; The light on only indicates: Low battery charger alternator voltage; Low battery voltage; Clogged air filter. A programming menu covering several pages is provided to set the instrument correctly.
  • Page 59 Operations and Maintenance Manual Once the desired parameter has been selected, hold down P2 for 5 seconds to enter the edit page. This menu allows to set the following options: Display contrast: this parameter allows to choose a number that identifies the contrast of the liquid crystals, so as to increase the contrast in the event that the display is very clear due to the low temperatures to which the instrument is subjected.
  • Page 60 Operations and Maintenance Manual Steady light on indicates that the engine oil Engine oil level level is low: the engine is switched off to protect it from possible failures. The indicator light turns on when the key selector is on 1. Wait for it to switch off and Spark then start the engine within 5 seconds by plugs...

  • Page 61: Refuelling

    Operations and Maintenance Manual 2.2.4 REFUELLING Once the fuel warning light on the control panel has come on (see paragraph 2.2.3 of this manual), immediately refuelling the machine is recommended. Lift the hood using the elastic pin shown in fig. 11 and fig. 12. Fig.
  • Page 62 Operations and Maintenance Manual Once the fuel tank has been located (detail n. 4, page 16) here in fig. 13, open the cap and top up with fuel using a funnel if necessary, so as to avoid spills of liquid during refuelling.
  • Page 63 Operations and Maintenance Manual LEGEND OF STICKERS ON THE MACHINE WEAR PROTECTIVE WORK GLOVES REFER TO THE OPERATION AND MAINTENANCE MANUAL USE PROTECTIVE FOOTWEAR USE EAR PROTECTION EQUIPMENT USE A PROTECTION HELMUT USE A PROTECTIVE FACEMASK / VISOR USE WORK CLOTHING C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) –...
  • Page 64 Operations and Maintenance Manual CAUTION DANGER FOR HANDS DANGER OF HIGH TEMPERATURE DANGER OF CRUSHING AND COLLISION: DO NOT REMAIN NEAR THE MACHINE. DO NOT MANOEUVRE THE MACHINE FROM THE AREA BELOW IT ON STEEP SLOPES, ALWAYS STAY ABOVE IT. DANGER OF CONTACT WITH MOVING WORKING PARTS.

  • Page 65: Maintenance And Technical Assistance

    MDB does not assume any liability for damage to the machine or for accidents due to inadequate maintenance, inadequate technical assistance or failure to comply with the laws in force.

  • Page 66: Maintenance Manual

    Operations and Maintenance Manual WORKING TIME COUNTER The MDB control unit has a working time counter. The machine must be taken to the nearest technical assistance centre to undergo routine maintenance. (*) Assistance centres authorized by MDB S.r.l. are listed at the end of this manual.
  • Page 67 Operations and Maintenance Manual AT THE END OF EVERY WORKDAY Name Action Cooling fluid Electrical system warning lights Engine oil Hydraulic oil Regulator and engine speed lever Fuel level Motor All safety devices Fuel filter/water separator EVERY 50 HOURS OF OPERATION OR AT LEAST ONCE EVERY 6 MONTHS Name Action Radiator flaps...
  • Page 68 Operations and Maintenance Manual EVERY 250 HOURS OF OPERATION OR AT LEAST ONCE EVERY 6 MONTHS Name Action Air filter Please note! Maintenance work must be carried out only by skilled personnel. C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel.

  • Page 69: Cleaning

    Operations and Maintenance Manual 3.1.1 CLEANING Important note! Proper cleaning increases the device’s reliability and durability. Use only environmentally friendly, pH-neutral detergents that do not irritate the skin. This allows to protect the environment and prevent oxidation of the device. Only clean in places that are suitable for washing (with oil separators).
  • Page 70 Operations and Maintenance Manual • The nozzle must always be kept at a sufficient distance from the equipment. • The water jet must never be pointed towards:  Electrical or electronic components (water entry).  Plastic components (deformation, fracturing).  Bearing or support points (dirt and lubricant must be removed from the bearing).
  • Page 71 Operations and Maintenance Manual Fig. 15 3.1.1.2 CLEANING OF RADIATOR FLAPS Dirt and dust that adhere to the radiator flaps can reduce its cooling capacity, causing overheating. Check the radiator flaps every 50 hours of work or at least every 6 months and, if necessary, clean them using compressed air (1) at 28 psi (0.19 Mpa, 2 kgf/cm2) or less.

  • Page 72: Visual Inspection

    Operations and Maintenance Manual Caution! Clean the flaps thoroughly using detergent and rinse with tap water if they are very dirty. Caution! NEVER use high-pressure water or compressed air with pressure greater than 28 psi (193 kPa; 19686 mm Water) or a metal brush to clean the radiator flaps.
  • Page 73 Working with a defective emergency stop switch is gross negligence. Do not operate the machine if the emergency button does not work; contact MDB assistance centre immediately. OPERATIONAL CHECK: •...
  • Page 74 Operations and Maintenance Manual • Release the emergency stop button. Operate the levers on the remote control and on the control panel: the machine must not move. • Carry out the steps indicated in paragraph 2.2.1 of this manual: operating the control levers on the remote control or on the control panel, the machine should move.
  • Page 75 3.1.3 LUBRICATION AND LIQUID LEVEL CONTROL Grease every 8 hours and in any case after each wash. Please note! MDB recommends using biodegradable lubricants. Do not mix different lubricants together. Even biodegradable greases must not be released into the environment.

  • Page 76: Level Check, Topping Up Hydraulic Oil

    Operations and Maintenance Manual Caution! If lubricant comes into contact with your eyes, rinse immediately with clean water and contact a doctor or go to the hospital! If lubricant comes into contact with your skin, clean the affected area with clean water.
  • Page 77 This means a reduction in costs for the user company, but also a reduction in costs for the disposal of waste oils, as well as a reduction in pollution. Oil maintenance must be carried out each year by the MDB authorised support centre. C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) –...

  • Page 78: Checking And Topping Up Coolant

    • Checking the oil’s purity. • Replacing the filter. Hydraulic oil Please note! MDB recommends the use of ENIOSO 46 or PANOLIN HLP SYNTH 46 oil. Please note! Maintenance and oil changes must be carried out as described in paragraph 3.1.4 of this manual.
  • Page 79 Operations and Maintenance Manual Fig. 15 To top up, unscrew the plug, pour the coolant up to the maximum level, screw the plug back on. Caution! Do not continue to use the machine if there is a leak in the cooling circuit or the liquid level is too low, as it could create irreparable failures to the machine.

  • Page 80: Checking And Topping Up Engine Oil

    (2) upper limit: 5.5 litres (3) lower limit: 3.6 litres Please note! MDB recommends using 10 W 40 oil. C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel. (+39) 0872.50221 – Fax (+39) 0872.50231 E-mail: info@mdbsrl.com...

  • Page 81: Track Maintenance

    Operations and Maintenance Manual Caution! If the oil level is too low or the oil pressure warning light comes on (see paragraph 2.2.3 of this manual), locate the cause and solve it. The machine must not be used until the problem is solved, failure to do so could risk irreparable damage to the engine.
  • Page 82 Operations and Maintenance Manual TENSIONING THE TRACKS Remove the casing of the undercarriage: The tracks must be tensioned if there is movement. Clamping must be carried out at 20 Nm as shown in the Figure. To carry out correct tightening, loosen the locking nut and tighten it again once the adjustment has been made This check must be carried out daily, especially when the tracks are new and the rubber covering the ground chain starts to wear (pay particular attention during the first 10 hours...

  • Page 83: Technical Assistance

    When the counter shows a use of 0 to 10 hours, the machine owner must start to plan machine maintenance. Keep a logbook of the maintenance carried out. All maintenance and repair operations must be recorded in the logbook and must be signed and stamped by the authorized MDB service centre. Technical assistance symbols Functional test...
  • Page 84 Operations and Maintenance Manual FIRST TECHNICAL ASSISTANCE AFTER 50 HOURS OF OPERATION OR 6 MONTHS Name Action Check and adjust the V-belt of the cooling system fan Engine oil EVERY 50 HOURS OF OPERATION OR AT LEAST ONCE A YEAR Name Action Check and adjust the V-belt of the cooling...
  • Page 85 Operations and Maintenance Manual EVERY 250 HOURS OF OPERATION OR AT LEAST ONCE A YEAR Name Action Tracks: wear, link condition, pinions, lower rollers Tighten the track screws Alternator belt Reversible radiator fan compressor filter C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel.
  • Page 86 Operations and Maintenance Manual EVERY 500 HOURS OF OPERATION OR AT LEAST ONCE A YEAR Name Action Remote control Electrical lines/hydraulic pipes, tighten the screw clamps Control levers, control bars Alternator belt Fuel filter Fuel filter/water separator Air filter C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) –...
  • Page 87 Operations and Maintenance Manual EVERY 1000 HOURS OF OPERATION OR AT LEAST ONCE A YEAR Name Action Radiator fluid Hydraulic hoses Hydraulic oil filter cartridge Adjust the engine intake/exhaust valve clearance C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel. (+39) 0872.50221 – Fax (+39) 0872.50231 E-mail: info@mdbsrl.com –...
  • Page 88 Operations and Maintenance Manual EVERY 1500 HOURS OF OPERATION OR AT LEAST ONCE EVERY 2 YEARS Name Action Hydraulic oil Hydraulic oil tank Fuel injectors Crankcase ventilation system EVERY 2000 HOURS OF OPERATION OR AT LEAST ONCE EVERY TWO YEARS Name Action Grinding of valves and seats...

  • Page 89: Relays And Fuses Positioning Diagram

    Operations and Maintenance Manual 3.2.1 RELAY AND FUSE POSITIONING DIAGRAM The "MidiVal" fuse upstream of the entire electrical system protects the vehicle's electrical network: The 70 A power relay that powers the spark plugs during ignition. C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel.
  • Page 90 Operations and Maintenance Manual The accelerator outward and return fuses (linear actuator). They are located downstream of the relays that manage them: The two relays that manage the accelerator: C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel. (+39) 0872.50221 – Fax (+39) 0872.50231 E-mail: info@mdbsrl.com –...
  • Page 91 Operations and Maintenance Manual FUSE CONTROL UNIT ATS-25 Rif. Descrizione Power supply of the Cleaner outputs (Pin 13 Fan, Pin 42 Compressor) Power supply of the Engine part (Pin 2 Relay external glow plugs, Pin 14 EV ignition, Pin 16 EV holding, Pin 28 Starter, Pin 36 Diesel pump and alternator pre-excitation) Value 5A, Protection of the internal power supply of the control unit (Internal relays and Instrument D100 ATS-25)
  • Page 92 Operations and Maintenance Manual ATS25-MDB CONTROL UNIT 40 POLES CONNECTOR 1. Positive output under panel 2. Spark plug output (2A) 3. CAN H 4. CAN L 5. Horn command input (+) 6. Not connected 7. Motor start command input (+) 8.
  • Page 93 Operations and Maintenance Manual IMET REMOTE CONTROL Card with 20 relays for LAC (PCB131) receivers The C3 and C4 relays can be configured as Horn and flashing lights by closing the contacts on the specific bridges Card with 14 relays for LDC receivers Card with 16 relays for LDC (PCB101) receivers C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) –...

  • Page 94: Problem Solving Guide

    Operations and Maintenance Manual 3.2.2 PROBLEM SOLVING GUIDE START PROBLEM CAUSE SOLUTION Release the Emergency button pressed emergency button Battery contact key not Insert/connect battery inserted/connected contact key Machine does not start Out of fuel Fill the tank Fuse blown Replace damaged fuse Brakes locked / hydraulic oil Go forward and backward...
  • Page 95 Operations and Maintenance Manual REMOTE CONTROL PROBLEM CAUSE SOLUTION Flat battery Recharge the battery Radio remote control Connect transmitter - connection not made receiver Release the Emergency button pressed Radio remote control not emergency button working Use a transmitter with the Transmitter with different same serial number as the serial number from receiver...
  • Page 96 Operations and Maintenance Manual TRACKS PROBLEM CAUSE SOLUTION Tracks excessively worn Replace the tracks Metal track structure broken Track has come off Insufficient track tension Tension the tracks Rubber worn Tension the tracks Insufficient track tension Tracks loose Tensioning system broken Contact the dealer BEEPER / HORN PROBLEM...
  • Page 97 Operations and Maintenance Manual 3.2.3 MDB AUTHORISED WOR C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel. (+39) 0872.50221 – Fax (+39) 0872.50231 E-mail: info@mdbsrl.com – Web: www.mdbsrl.com...

  • Page 98: Attachment A

    Operations and Maintenance Manual ATTACHMENT A C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel. (+39) 0872.50221 – Fax (+39) 0872.50231 E-mail: info@mdbsrl.com – Web: www.mdbsrl.com...

  • Page 99: Attachment B

    Operations and Maintenance Manual ATTACHMENT B HOW TO USE THE SHREDDER C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) – ITALY Tel. (+39) 0872.50221 – Fax (+39) 0872.50231 E-mail: info@mdbsrl.com – Web: www.mdbsrl.com...

  • Page 100: Foreword

    The SHREDDER is one of these. The user must remember that only the equipment listed on p. 17 and p. 18 can be applied to the LV 300 PRO EPA. MDB S.r.l. may not be held responsible if equipment other than that listed and contained in this manual or in any case not authorized by MDB is applied to the LV 300 PRO EPA.

  • Page 101: How To Fix The Equipment

    Operations and Maintenance Manual B.2 HOW TO FIX THE EQUIPMENT TO THE MACHINE If the LV 300 PRO EPA machine is delivered with the SHREDDER disconnected from the machine, proceed as follows to apply the SHREDDER to the LV 300 PRO EPA: 1- align the LV 300 PRO EPA with the shredder;...
  • Page 102 Operations and Maintenance Manual attach the hydraulic hoses as shown in Fig. Fig. 16 4- position the attachment plate of the orange-coloured shredder (a) against the plate of the LV 300 PRO EPA (b), resting the guides of the plate of the shredder (c), on the upper part of the plate of the LV 300 PRO EPA (Fig.
  • Page 103 Operations and Maintenance Manual Fig. 17 5- lift the lever so as to allow complete locking of the SHREDDER to the LV 300 PRO EPA plate (fig. 18); Fig. 18 The LV 300 PRO EPA SHREDDER is now ready for use. C.da Sant’Onofrio, 6/A 66034 Lanciano (CH) –...

  • Page 104: Use Of The Lv 300 Pro Epa With Shredder

    Operations and Maintenance Manual Follow the operations described above for coupling in reverse order to unhook the equipment from the LV 300 PRO EPA. B.3 USE OF THE LV 300 PRO EPA WITH SHREDDER The controls and use of the LV 300 PRO EPA machine with Shredder are those described for the basic machine, see Chapter 2.2 of the following manual.
  • Page 105 Operations and Maintenance Manual Danger! Never stand or manoeuvre the machine from below it on sloping terrain as the machine could overturn. Always stand or manoeuvre the machine from above. Caution! With the equipment attached, there is danger of contact with moving parts at the front of the machine.

  • Page 106: Logbook

    Operations and Maintenance Manual LOGBOOK ROUTINE MAINTENANCE MACHINE MODEL LV 300 PRO EPA SERIAL NUMBER YEAR OF MANUFACTURE Date Maintenance after 10 hours of operation Performed by Signature and Stamp Date Maintenance after 50 hours of operation Performed by Signature and Stamp Date Maintenance after 500 hours of operation Performed by...
  • Page 107 Operations and Maintenance Manual Date Maintenance every 10 hours of operation Performed by Signature and Stamp...
  • Page 108 Operations and Maintenance Manual...
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  • Page 111 Operations and Maintenance Manual...
  • Page 112 Operations and Maintenance Manual Date Maintenance every 50 hours of operation Performed by Signature and Stamp...
  • Page 113 Operations and Maintenance Manual...
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  • Page 115 Operations and Maintenance Manual Date Maintenance every 125 hours of operation Performed by Signature and Stamp...
  • Page 116 Operations and Maintenance Manual...
  • Page 117 Operations and Maintenance Manual Date Maintenance every 250 hours of operation Performed by Signature and Stamp...
  • Page 118 Operations and Maintenance Manual...
  • Page 119 Operations and Maintenance Manual Date Maintenance every 500 hours of operation Performed by Signature and Stamp...
  • Page 120 Operations and Maintenance Manual Date Maintenance every 1000 hours of operation Performed by Signature and Stamp...
  • Page 121 Operations and Maintenance Manual Date Maintenance every 2000 hours of operation Performed by Signature and Stamp...
  • Page 122 Operations and Maintenance Manual Date Maintenance every 2500 hours of operation Performed by Signature and Stamp...

  • Page 123: Unscheduled Maintenance

    Operations and Maintenance Manual UNSCHEDULED MAINTENANCE Date Reason for the maintenance Performed by Signature and Stamp 118 of 119...
  • Page 124 Operations and Maintenance Manual Date Reason for the maintenance Performed by Signature and Stamp 119 of 119...

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