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Assembly and operating instructions
GB/en
VAV terminal unit
TVLK
LABCONTROL
Read the instructions prior to performing any task!

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Summary of Contents for Trox Technik VAV TVLK

  • Page 1 Assembly and operating instructions GB/en VAV terminal unit TVLK LABCONTROL Read the instructions prior to performing any task!
  • Page 2 TROX GmbH Heinrich-Trox-Platz 47504 Neukirchen-Vluyn Germany Telephone: +49 (0) 2845 202-0 Fax: +49 (0) 2845 202-265 E-mail: trox-de@troxgroup.com Internet: www.troxtechnik.com CD10015, 2, GB/en 01/2024 © TROX GmbH 2023 VAV terminal unit TVLK...
  • Page 3 General information General information Safety notes Symbols are used in this manual to alert readers to Information about installation and commissioning areas of potential hazard. Signal words express the instructions degree of the hazard. This installation and commissioning manual enables Comply with all safety instructions and proceed carefully operating or service personnel to use the variable air to avoid accidents, injuries and damage to property.
  • Page 4 General information Safety notes as part of instructions Safety notes may refer to individual instructions. In this case, safety notes will be included in the instruc- tions and hence facilitate following the instructions. The above listed signal words will be used. Example: Loosen the screw.
  • Page 5: Table Of Contents

    Table of contents Safety ..............6 6.5.2 C values ..........1.1 Correct use ..........6 Maintenance ........... 21 1.2 Safety signs ..........6 7.1 System owner's responsibility ....1.3 Dangers when handling the unit ....6 7.2 Maintenance ..........21 1.3.1 Electric shock hazards ......
  • Page 6: Safety

    Safety Dangers when handling the unit Safety 1.2 Safety signs The following symbols and signs are usually found in 1.1 Correct use the work area. They apply to the very location where The VAV terminal unit from the TVLK type is used for they are found.
  • Page 7: Electric Shock Hazards

    Safety System owner's responsibility 1.3.1 Electric shock hazards In particular: The system owner must be aware of the applicable  Electric current occupational health and safety regulations and carry out a risk assessment to determine any additional DANGER! hazards that may exist or result from the specific working conditions at the installation location.
  • Page 8: Qualified Staff

    Safety General safety measures 1.5 Qualified staff Protective gloves WARNING! Danger of injury due to insufficiently qualified individuals! Incorrect use may cause considerable injury or Protective gloves protect hands from friction, abrasions, damage to property. punctures, deep cuts, and direct contact with hot sur- faces.
  • Page 9: Transport, Storage And Packaging

    Transport, storage and packaging Packaging Transport, storage and packaging Safety notes on handling the unit CAUTION! Danger of injury from sharp edges and sheet metal parts. – Always wear protective gloves when handling the unit. NOTICE! Risk of damage to the unit! –...
  • Page 10: Product Description

    Product description Labelling on unit > Rating plate Product description Clamping device (frictional connection) 3.1 Product overview Fig. 2: Display with clamping device Shaft with marking for position indication Damper blade Fig. 1: TVLK product overview 3.4 Labelling on unit 1a Removable sensor tubes 3.4.1 Rating plate 1b Bluff body...
  • Page 11: Adjustment Sticker

    Product description Labelling on unit > CE marking / declaration of incorporation 3.4.2 Adjustment sticker In accordance with the Machinery Directive, partly com- pleted machinery obtains a Declaration of Incorporation. The adjustment sticker documents the factory setting This Declaration of Incorporation confirms that the basic and the test steps stored for these variants.
  • Page 12: Installation

    Installation General installation information > Installation of sound attenuators, fire damper... Installation 4.1 Safety 4.2.1 Installation of sound attenuators, fire dampers and heat exchangers Personnel: If additional components are arranged upstream of a HVAC technician  regulating device in the airflow direction, the clearances Protective equipment: specified in the table must be observed.
  • Page 13: Installation Orientation

    Installation General installation information > Airflow direction 4.2.2 Installation orientation For terminal units with diaphragm pressure transducers, the installation orientation of the control component (TROX Universal or EASYLAB controller) must be taken into account. The actual installation orientation must be compared with the variants on the sticker.
  • Page 14: Upstream Conditions

    Installation General installation information > Upstream conditions 4.2.4 Upstream conditions The volume flow rate accuracy of the unit applies to a straight upstream section of the duct. Bends, junctions or a narrowing or widening of the duct cause turbulence that may affect measurement. The upstream conditions explained below must be adhered to in order to achieve the specified volume flow rate accuracy.
  • Page 15: Fixing/Suspension

    Installation Connecting the air duct 4.3 Fixing/suspension General installation information When designing and constructing ventilation and air  conditioning systems, take into account the require- ments of VDI 6022, in particular: – Hygienic, clean installation of all components and their air distribution surfaces. –...
  • Page 16 Installation Connecting the air duct Dimensions and number of holes in accordance with  EN 12220. Position the ducting exactly. Do not pull the dis-  tances together via the flange connection. Fig. 12: Plastic spigot Installation on ducting in accordance with DIN 8077 ...
  • Page 17: Electrical Connection

    Electrical connection Installation instructions Electrical connection Observe wiring guidelines and project-specific circuit  diagrams. 5.1 Safety notes The electrical connection may only be made after  complete installation of the unit. For units with a 24 V supply voltage, observe the ...
  • Page 18: Commissioning And Operation

    Commissioning and operation Commissioning > Functional test Commissioning and opera- 6.3.2 Parameterisation by others and set- tings tion Subsequent adjustment of settings 6.1 Factory preparation Subsequent adjustments to the volume flow rate oper- TROX VAV terminal units are prepared, calibrated and ating range may require manufacturer-specific adjust- tested at the factory.
  • Page 19: Operation

    Commissioning and operation Volume flow rate measurement > C values Supply voltage or the compressed air supply is Attention: During the measurement, the actuator of the  switched on. control component must be switched off, e.g. via a spe- cial function of a service tool or by switching off the Measuring hoses between differential pressure ...
  • Page 20 Commissioning and operation Volume flow rate measurement > C values TVLKwith bluff ØD [mm] C value body TVLK 250-100 25.00 TVLK 250-110 24.31 TVLK 250-140 21.53 TVLK 250-160 13.33 TVLK 250-180 15.14 C value in relation to l/s, (for air density 1.2 kg/m³ at 20 °C) 2) TVLK: with four parallel measuring hoses made up until approx.
  • Page 21: Maintenance

    Maintenance Maintenance service Maintenance Note: When reinstalling, push the sensor tubes back in completely and make sure that the meas- 7.1 System owner's responsibility uring hoses are not kinked. Check all screws for firm seating and retighten them, if necessary. WARNING! Check electrical feeder cables for damage and Only authorised specialist personnel are allowed...
  • Page 22: Faults

    Faults Troubleshooting Faults 8.1 Troubleshooting To troubleshoot the problem, check and log the following points. Take appropriate action if necessary. In case of inquiries to TROX Service, please send the fault log. System/area: TROX VAV terminal unit type (see adjustment sticker): Control component (see adjustment sticker): Operating mode (see adjustment sticker):...
  • Page 23 Faults Troubleshooting Description applicable Check control operation Setpoint control within the control range of the VAV terminal unit and its  control component. If the setpoint value is not reached from the control mode, check whether an override control (Closed, q , qv , Open) suppresses the normal control vmin...
  • Page 24: Decommissioning

    Decommissioning Disposal Decommissioning 9.2 Disassembly Before you start disassembly: If the unit is no longer used, it has to be removed and disposed of in an environmentally friendly manner. Switch off the unit and secure it against being  switched on accidentally. Physically disconnect the unit from the power supply ...
  • Page 25: Technical Data

    Technical data Control component/attachments Technical data 10.1 General data Nominal sizes 250 mm Volume flow rate range 30 – 546 l/s or 108 – 1967 m³/h (The volume flow rate range depends on the ordered size of the bluff body or Venturi nozzle.) Volume flow rate control range (controller with Approx.
  • Page 26: Index

    Index Index Adjustment..............11 Maintenance.............. 21 Airflow direction..........10 , 13 Minimum differential pressure........25 Application..............6 Misuse................. 6 Area of application............Attachments.............. 25 Nominal volume flow rate.......... 11 CE marking..............11 Operating mode............11 Characteristic............. 11 Operating temperature..........25 Checking delivered goods for completeness....
  • Page 27 Index Unauthorised use............6 Wiring Upstream conditions..........Installation instructions......... 17 Use................6 Volume flow rate calculation........19 Volume flow rate measurement......... 19 VAV terminal unit TVLK...
  • Page 28 TROX GmbH +49 (0) 2845 202-0 Heinrich-Trox-Platz +49 (0) 2845 202-265 47504 Neukirchen-Vluyn E-mail: trox-de@troxgroup.com Germany www.troxtechnik.com © TROX GmbH 2023...

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