CCS CC-PJ-0707 Instruction Manual

Control Unit for LED Light Units
Compact Controller
C C - PJ - 0 7 0 7
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
1 Name and Function of Each Part
Power indicator lamp ( Green )
Lights when the power is turned ON
Error indicator lamp ( Red )
Flashes when an error occurs.
Intensity control switch x10
Roughly adjusts the light intensity
Intensity control switch x1
Finely adjusts the light intensity
Mode setting switch
Sets the luminescence mode
DIN rail bracket
Mounts onto the DIN rail
Accessory
Flat-blade screwdriver
Use to operate the switches
2 Important Information for Equipment Safety
This product has been designed with full consideration of safety. However, incorrect
usage of the product may result in fire, electric shock, or other serious damages. Please
ensure to follow the conditions below.
The following symbols are used in this instruction guide to indicate and classify
the relative importance of warnings and cautions.
I n d i c a t e s t h a t i n c o r r e c t
Warning
usage may result in serious
injury or death.
The following symbols in the instruction guide indicate and classify the precautions.
DO NOT TOUCH DO NOT SUBJECT
PROHIBITED DISASSEMBLY
PROHIBITED WITH WET HANDS TO MOISTURE
These symbols indicate prohibited actions.
Do not disassemble or modify the product.
Doing so may result in fire or electric shock.
Make sure that the product is free of moisture or any
liquid. Exposure to water may result in fire or electric
shock.
Do not touch the power c ords and c onnect the
peripherals during lightning. This may result in electric
shock.
Do not place product under direct sunlight or in a high
humidity environment. Doing so may result in fire due
to internal temperature rise.
Always place product on a stable and flat location. Not
doing so may result in the product falling or toppling, which
may cause bodily injury and the product to malfunction.
Connect only applicable Spot Lights. Not doing so
may cause overcurrent and the device may overheat
or ignite.
Do not bend or jam cables when wiring product.
Doing so may cause product failure.
Verify the polarity of terminals before connecting
cables.
To avoid product surface discoloration or eterioration,
do not wipe product with volatiles such as paint
thinner or benzene.
Front
Rear
Cables
Power cable
Connect to 24V DC power supply
Output cable
Connect to the Spot Light
External signal connector
Connect to the external signal cable
(Optional item, sold separately)
-1-
- Read Before Use -
I n d i c a t e s t h a t i n c o r r e c t
Caution
usage may result in injury or
property damage.
MANDATORY
ACTIONS
This symbol indicates required actions.
Warning
Do not touch the connectors or switches with wet
hands. Doing so may result in electric shock.
DISASSEMBLY
PROHIBITED
Tur n of f the power switch when c onnecting or
d i s c o n n e c t i n g t h e p r o d u c t a n d p e r i p h e r a l s .
Otherwise it may cause fire or electric shock.
DO NOT SUBJECT
TO MOISTURE
If abnor mal c ondition oc c ur s suc h as f uming,
heat, smell, noise, or so on, stop using the product
immediately, and turn off the power switch. A fire or
PROHIBITED
electric shock may result if the product is kept used.
Caution
Please use designated power sources with stable
voltage. Sharing a power source with inver ters,
motors, etc. may cause malfunction.
PROHIBITED
Do not bundle product cables with high-voltage lines
or power lines. Doing so may cause the product to
malfunction. Keep the product cables as far away
PROHIBITED
from such lines as possible.
Make sure to hold and pull from the connectors when
disconnecting the cables. Not pulling from the connectors
may damage the cable and result in fire or electric shock.
PROHIBITED
Before moving the product, disconnect all connecting
cables. Damaging the cables may result in fire or
electric shock.
PROHIBITED
Use a dr y cloth to remove dust or other foreign
matter from the plug electrodes. Failure to do so may
result in fire.
PROHIBITED
Do not use extended cables that are longer than 5m
for light output or longer than 10m for power input.
Over extended cables will lower the light intensity
since the voltage will drop due to the DC resistance
PROHIBITED
of the cable.
-2-
3 Installation on to DIN Rail
How to mount
Hook the tips located
on t he upper par t of
the main body to the
DIN rail. While pushing
d ow n t h e m ain b o dy
i n t h e d i r e c t i o n o f
arrow , push it in the
1
direction of arrow .
2
* Do not install the product to locations where the cables are bent or twisted.
4 Wire Connection
Before connection, make sure that the power is turned OFF.
Warning
Making connections with the power ON may result in a fire or electric shock.
1 Connect the Spot Light to the output
connector of the product
*Connect only the following applicable Spot Lights.
Output cable
AWG23, 3-wire, L=1m, Black
Cable
(Optional cable extension up to 5m)
Connector
Pin assignment 1: SENSE, 2: Output+, 3: Output-
HLV3-14, HLV3-2-1/2, and HLV3-22-2-1220 series,
Applicable
Spot Lights
HLV series (HLV-27 series is excluded)
2 Connect the 24V DC power supply to
the power cable of the product
Power cable
Cable AWG23, 2-wire, L=2m, Gray
Wiring Brown: +24V, Blue: GND
3 To take in external signal to the product,
connect the external signal cable
External signal cable model: NFCB2-CC-3
(Optional item, sold separately)
External signal cable
Cable AWG25, 2-wire, L=3m, Navy
Wiring White: Input +, Black: Input-
5 Operating Instructions
Operate the rotary switch using the flat-blade screwdriver
included in the package.
The value becomes inconsistent when the rotary switch is
positioned in between the scale. Make sure that the arrow
of rotary switch is aligned with the scale.
Turn ON the power
1
Turn ON the power. The power lamp is lit while the power is ON.
Select the luminescence mode
2
Using the mode setting switch, select the luminescence mode from
the following: Constant ON mode, ON/OFF mode, Strobe mode.
Constant lighting
To continuously keep the light emission on, adjust the mode
setting switch to the
0
ON/OFF mode
To light in ON/OFF mode, adjust the mode setting switch to
the position as shown on the right. The luminescence
1
DO NOT TOUCH
WITH WET HANDS
will synchronize with the HIGH external signal.
Strobe mode
MANDATORY
ACTIONS
To light in strobe mode, select and adjust the mode setting
switch between positions
(Luminescence time: 50µs to 40ms). The LED will be
MANDATORY
ACTIONS
illuminated according to the time selected by the mode
setting switch after the external trigger signal input.
Mode setting switch
Constant
Status
lighting
MANDATORY
ACTIONS
Setting the light intensity
3
Adjust the light intensity using the intensity control switch. Total of 100 levels of light intensity adjustments is
MANDATORY
ACTIONS
possible (intensity control switch x10 adjusts the light intensity at every 10th level while the intensity control
switch x1 adjusts the light intensity at single unit level).
MANDATORY
ACTIONS x10 0
Intensity
control switch
x1 0
Light intensity level 1
MANDATORY
ACTIONS
Dark
Errors and solutions
4
MANDATORY
ACTIONS
The output will be stopped if any of the following errors occurs. Also, the error indicator lamp will flash red.
To restore the output, remove the cause of the error and then either cycle the power supply or change
MANDATORY
the setting of the mode setting switch.
ACTIONS
Error details A Light that is not applicable is connected. A temperature error occurred, e.g., due to a faulty part.
How to dismount
W h i l e p u s h i n g t h e m a i n
body up in the direc tion
1
of arrow , pull it in the
3
direction of arrow
2
SMP-03V-B (JST)
HLV2 series,
-3-
position as shown on the right.
to as shown on the right
2 9
0 1 2 3 4
Strobe mode
ON/OFF
mode
50μs 100μs 250μs 500μs
* LED is illuminated faintly at the minimum value.
0 0 0 4 4 4 4 4 5
1 2 3 5 6 7 8 9 0
2 3 4 46 47 48 49 50 51
-4-
4
3
.
4
External signal cable
(Optional item,
sold separately)
Power cable
Output cable
Spot Light
1
4
3
2
5 6
4 7
3 8
9
2
1 0
5 6 7 8 9
1ms 4ms 10ms 40ms
5 5 5 9 9 9 9
1 2 3 6 7 8 9
52 53 54 97 98 99 100
Bright