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CCS DIL-5000-WV User Manual

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Please contact CCS Inc. for product information, and further information.
Headquarters
Shimodachiuri-agaru, Karasuma-dori, Kamigyo-ku,Kyoto 602-8011 Japan
Phone : +81-75-415-8284 Fax : +81-75-415-8278
E-mail : intlsales@ccs-inc.co.jp
Description in this user manual is based on the information as of June 2007.
Copyright(c) 2007 CCS Inc. All Rights Reserved.
KZ01115
-T001-001
Model
DIL - 5000 - WV
User Manual
Thank you for purchasing this CCS's Interface unit for In-Sight5000 series. In
order to properly use this product, please read this User Manual before using and
keep it for your future references.
Interface unit for Cognex
In-Sight5000 series

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Summary of Contents for CCS DIL-5000-WV

  • Page 1 Interface unit for Cognex In-Sight5000 series Model DIL - 5000 - WV User Manual Please contact CCS Inc. for product information, and further information. Thank you for purchasing this CCS’s Interface unit for In-Sight5000 series. In Headquarters order to properly use this product, please read this User Manual before using and Shimodachiuri-agaru, Karasuma-dori, Kamigyo-ku,Kyoto 602-8011 Japan keep it for your future references. Phone : +81-75-415-8284 Fax : +81-75-415-8278 E-mail : intlsales@ccs-inc.co.jp...
  • Page 2 The interface unit enables LED lights to strobe (only when external control is provided). *No overdrive function is provided. Operation panel Channel L1 is used for 12V DC output, while Channel L2 is used for 24V DC output. Both channels are available for individual light control. External control Compatible In-Sight5000 Series (mfd. by Cognex) In-Sight5100, In-Sight5100C, In-Sight5110, In-Sight5400, In-Sight5400C, External control by In-Sight Explorer In-Sight5400R, In-Sight5401, In-Sight5403, In-Sight5410, In-Sight5410R, In-Sight5411, In-Sight5413, Troubleshootings Checking the interface unit and Its Accessories Before installing products, please check that all the items shown below are included Main specifications in your product package. If any of these items are missing, please contact CCS Inc. (please refer to the back cover) Specifications M4 fixing screws Interface unit Trunk cable (for light) User Manual (4 pieces) Dimensional diagrams In-Sight5000 型式 DIL-5000-WV RoHS Directive 取扱説明書 In-Sight5000 Warranty information Contents of this user manual may be changed without prior notice. Illustrations used in this user manual may differ from actual products. CCS maintains the copyright on this user manual. Unauthorized transfer or reproduction is strictly prohibited.
  • Page 3 Always ground power cord. Otherwise it may result in electric shock. Indicates incorrect usage may result in injury or equipment Caution SHOCK HAZARD damage. Be sure to use lights connected to the product within its rating. Using lights excessing the rating may result in a malfunction of the Examples of safety alert marks product. INSTRUCTED Do not connect lights other than CCS lights to this product. Doing so symbols indicate cautions (also including danger and warning). may result in a malfunction. Connecting any lights other than CCS lights Specific examples are shown in diagrams. to the product will void the warranty. (A diagram on the left indicates fire warning). PROHIBITED FIRE HAZARD Do not connect this product to any products other than In-Sight5000 symbols indicate prohibition. series vision sensor. Specific examples are shown in diagrams.
  • Page 4 Name and functions of each part Name and functions of each part Name and functions of each part Front view Connectors Interface unit Pin No. Description Pin No. Description +24V RS-232C TRIGGER(+) (RXD) RS-232C TRIGGER(-) (TXD) Input connector Channel indication lamp (plug side) RXD: Used to receive from a PC. Operation panel External control indication lamp TXD: Used to transmit to a PC. Operation panel Pin No. Description Pin No. Description +24V Operation button Digital window RS-232C TRIGGER(+) (TXD) S-232C TRIGGER(-) (RXD) Output connector Rear view (socket side) RXD: Used to receive from In-Sight.
  • Page 5 How to mount How to mount Connecting wires Connecting wires Please install products to locations with following conditions. Before connection, check to be sure that the power supply is turned Caution Caution Incorrect installation location may cause product failure. OFF. Making connections with the power supply ON may result in a fire or an electric shock. Installation location On a flat and stable location with minimal vibration. Cable connections Places free from corrosive or combustible gas. Places that are not subject to sudden temperature changes. Interface unit Places where products can be grounded. Connect LED light cable Compliance with IP67 protection Interface unit Break out cable Mounting procedure In-Sight5000 series Mounting onto In-Sight5000 series M4 fixing screw provided (4 pieces) Be sure to mount this interface unit to Ethernet In-Sight5000 series...
  • Page 6 Operating instructions Operating instructions Operating instructions Preparation to capture images Operation procedure 1. Mount this Interface unit and LED light. Procedure for operation using the operation panel 2. Turn the power supply ON. This procedure is used to make setting of light control rate through operating the 3. Changing the In-sight5000 series vision sensor setting and light intensity. buttons on the operation panel of this interface unit. Please refer to a next chapter "Operation procedure" for controlling methods. Initial state Meaning of indication by arrow Operation panel control procedure (For detail, please refer to information on page 10.) Just press the Press and hold button. the button. Just press either Press and hold button. either button No display on the window Interface unit Continuous light Blinking External control operation procedure. (For detail, refer to information on page 13.) In-Sight5000 series Channel selection LED light External control equipment Pressing any of the three buttons will display “128” on the window. such as a PLC or a PC External control using the In-Sight Explorer Image Figure (For detail, refer to information on page 16.) Press the “ ” or “ ” button to select L1 or L2. Before using In-Sight5000 series vision sensor, please read information regarding to settings and specifications in its User manual thoroughly.
  • Page 7 Operating instructions Operating instructions Light control rate setting Error display Pressing the MENU button will shift to light control rate setting sequence. The window displays the overcurrent error of L1. If this error is detected, the light will be turned OFF forcedly. In this case, turn OFF the power supply, and then rectify the error. To reset the error, turn ON the power supply again. If the figure displayed on the digital window blinks, the setting will be enabled. The window displays the overcurrent error of L2. If this error is detected, the light will be forcedly turned OFF. In this case, turn OFF the power supply, and then rectify the error. To reset the error, turn ON the power supply again. Press the “ ” or “ ” button to make setting of light control data. The setting can be made in steps of “1” each time when the button is pressed. The window displays the overpower error of L1 and L2. If this error is detected, the light will be forcedly turned OFF. In this case, turn OFF the power supply, and then rectify the error. To reset the error, turn ON the power supply again. Pressing and holding either button will enable setting in steps of “10”. Light control data can be set in steps of “0” to “256”. The window displays the voltage error of the power supply. If this error is detected, the light will be forcedly turned OFF. In this case, turn OFF the power supply, and then rectify the error. To reset the error, turn ON the power supply again. Other display Press the MENU button to finalize the light control data.
  • Page 8 Operating instructions Operating instructions 1. Mode selection (M) External control operation procedure Selecting stationary light or strobe light. Performing the external control through serial communications (RS-232C). Mode No. Control method Protocol Selecting stationary light Note: Data bit length 8 bit Selecting strobe light Using an extension I/O module enables flexible setting of the Stop bit protocol according to operating environments. To carry out Parity check None direct serial communications with this interface unit, make setting Mode command of protocol as listed in the table on the left. For this purpose, use Baud rate 115200 bps Header Code...
  • Page 9 Operating instructions Operating instructions 3. Light control and light pulse width setting (R) External control by In-Sight Explorer This function makes it possible to register light control data (L1 and L2) and light pulse width set values by scene as well as a maximum of 8 scene data. The scene data registered are saved in Initial setting of In-Sight Explorer this interface unit. Function Setting procedure 1. Boot up the In-Sight Explorer. (1) Select “Open the job” in the “File” menu list. Light control Setting data in the range of 0 step: Light control rate; 0% data 0 to 256 steps with the PWM 256 steps: Light control rate; 100% control system. Default value: 128 steps, Light control rate 50% Light pulse Setting pulse width for strobe The light pulse width can be set in the range of 16 to 100,000μs. However, Setting need to be a width light.
  • Page 10 Operating instructions Operating instructions 2. Input setting with an external control equipment 3. Make serial port setting. (1) Select “Discrete I/O Setting”, then “Input Setting” in the “Sensor” menu. (1) Select “Serial Port Setting” in the “Sensor” menu. (2) Setting of the Protocol on the “Serial Port Setting” window. (2) Select an external control equipment to be recognized by “Input Module” in the 1) Select “Text” in the “Mode menu” list. “Discrete Input Setting” menu. 2) Enter “10” In the Input Terminal Symbol box “LF”. To use the extension I/O module 1450 or 1460 from Cognex; 3) Enter “-1” In the Output Terminal Symbol box “CRLF”. Select “Extension I/O Module”. To use any external control equipment other than that aforementioned; Select “Standard”. Note: Using an extension I/O module enables flexible setting of the p r oto c o l. To c a r r y o u t di r e c t serial communications with this inter face unit, make setting of protocol as shown on the window...
  • Page 11 Operating instructions Operating instructions 4. Output setting To use other external control equipment (1) Select “Discrete I/O Setting”, then “Output Setting” in the “Sensor” menu. Check to be sure that “Standard” is selected in the “Output Module” menu list. Select “Acquisition Start” in the “Type” menu list of the Line1. (2) For use the trigger port “No. 1” or “No. 2”, the output setting will vary depending on which external control equipment been recognized. Consequently, please make this setting according to operating environments. After the completion of setting, click the “OK” button. 1) When the Trigger Port “No. 0” is used *High-speed output (HSOUT1) from the In-Sight5000 is used as the trigger. Note: Please refer to page 15 for response time after receiving trigger. To use the extension I/O module 1450 or 1460 from Cognex Check to be sure that “Extension I/O Module” is selected in the “Output Module” menu list. Select “Acquisition Start” in the “Type” menu list of the trigger HSOUT1. When the Trigger Port No. 1 is selected, the HSOUT1 cannot be used in equipment other than this interface unit. For the use of the extension I/O module 1450 or 1460 from Cognex, thoroughly read its User manual. After the completion of setting, click the “OK” button.
  • Page 12 Operating instructions Operating instructions 2) When the Trigger Port “No. 0” is used Setting Job window Mode selection Strobe setting *It uses external control equipment, such as an extension I/O module or a PLC, directly as a trigger. In order to use external control equipment output, such as a pull-down type PLC, as a trigger: Connect “TRG+” to +24V and “TRG-” to output. If the output turns Display of ON, “TRG-” will be pulled down to 0V, and the input photocoupler will scene selected turn ON. In order to use external control equipment output, such as a pull-up type PLC, as the trigger: Display of list of Connect “TRG+” to output and “TRG-” to 0V. If the output turns ON, Function scenes buttons “TRG+” will be pulled up to 24V, and the input photocoupler will turn Call the Scene If the extension I/O module 1450 or 1460 from Cognex is used, connect the “PIN 2” of the terminal block of the extension I/O module to “TRG+” and “PIN 3” to “TRG-”. Default values: Light control; 128, Light pulse width; 100000, Emission timing; 0, Delay time; 0000 Trigger input circuit diagram List of setting job functions 4.7k Function Description TRG + Mode selection Used to select light control method. : Always Always Used for stationary light. : Strobe Enabled Strobe Enabled Used for strobe light (with no overdrive).
  • Page 13 Operating instructions Operating instructions Panel display while in external control mode: Scene data Meaning of indication by arrow The set values of light control data (Light1, Light2) and pulse duration can be registered by scene. Furthermore, a maximum of 8 scene data can be registered. Just press the Just press either Press and hold button. button. the button. The scene data registered are saved in the internal memory of the DIL interface unit. Continuous Blinking Save and call of scene data light Light control data can be checked Example: Save scene data on the digital window while in external control mode. DIL interface unit Pressing any of the buttons on the operation panel will turn ON the L1 and Ext indication (Internal memory) lamps, and it displays the light control data of L1 on the digital window. Job window Registering a selected scene Selecting a scene Scene data...
  • Page 14 Troubleshootings Troubleshootings Troubleshootings If you have any problems during product usage, please look up the cause in this chart. Symptom What to inspect, and repair If the situation does not improve, or unexpected situation occurs, please contact CCS In case of operation panel In case of external control Inc. (please refer to the back cover) (serial communications) Light is dark. Is the light control setting correct ? Symptom What to inspect, and repair Check the setting method, and then resetting of the light control data. In case of operation panel In case of external control Reference page: p. 11 Reference page: p. 15 (serial communications) There is a possibility of product failure. Is the shutter timing of the In-Sight5000 Lights not Is the power supply turned ON? Please contact CCS Inc. (please refer to series vision sensor, out of light pulse? illuminating. Is the light-side cable connected to an output connector for the light corresponding the back cover) Make setting of delay time with the serial to the type? communication command. Reference page: p. 6 Reference page: p. 14 Is the trunk cable (for the light) properly Is the break out cable properly Malfunctioning Is the break out cable properly connected? connected? connected? Check for the connector Check for the connector connection, and then rectify the connection.
  • Page 15 Main specifications Main specifications Main specifications Dimensional diagrams (mm) Model DIL-5000-WV Input Voltage 24V DC (-10 to +5%) DIL-5000-WV Power Consumption 38.4W Output Voltage L1: 12V DC (-3 to +5%) L2: 24V DC (-10 to +5%), however, between output +/- and circuit ground Output Power A total of two channels: 28W max. Withstand Voltage Between input connector and frame ground: 4-M5(Through-hole) 360V AC for one second 10mA max. cutoff current For mounting Insulation Resistance Between input connector and frame ground: 500V DC, 1MΩ min. Light Control PWM control system: 62.5 kHz ±5% Control Method Manual: Control with the use of pushbutton switches on the operation panel (0 to 256 steps) External: Control via serial communication (RS-232C) Strobe Light Strobe light by external trigger (with no overdrive provided)
  • Page 16 China RoHS Directive is formally known as "Management Methods for Controlling Pollution by CCS Inc. will repair or replace the product free of charge if its radiant quantity Electronic Information Products", which was implemented on March 1, 2007 in China. Same as...