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Marel M1100 User Manual

Packing & grading scale
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User's Guide
Version U2 & C2-3.3
M1100
Packing & Grading Scale
Marel hf.
Austurhraun 9 i IS-210 Gardabaer i ICELAND
Tel: +354 563 8000 i Fax: +354 563 8001
info@marel.is i www.marel.com

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  • Page 1 User’s Guide Version U2 & C2-3.3 M1100 Packing & Grading Scale Marel hf. Austurhraun 9 i IS-210 Gardabaer i ICELAND Tel: +354 563 8000 i Fax: +354 563 8001 info@marel.is i www.marel.com...
  • Page 2 Information in this document is subject to change without further notice, and does not represent a commitment by Marel hf. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying or otherwise, without the prior written permission of Marel hf.
  • Page 3 The scale is a high-precision weighing instrument and is sensitive to shock. ATTENTION! Marel scales are Class I equipment and MUST have a protective earthing connection for safe operation. ONLY USE A EARTHED MAINS CONNECTION...
  • Page 4 Marel hf.

  • Page 5: Table Of Contents

    Contents Introduction ....................3 BOUT THIS UIDE Conventions ........................ 4 Improvement Recommendations ................4 Warranty Information ....................4 The M1100 Scale ....................5 BOUT THE CALE Packing Memories ...................... 5 Grading Memories ...................... 6 Multiple Range Weighing................... 6 ....................6 NITIAL NSPECTION ..................6...
  • Page 6 ................39 PPENDIX RROR CODES B  R ..40 PPENDIX ESPONSE IMES RANSMISSION ATES AND RINTOUTS C  CAN C ..............42 PPENDIX ONNECTIONS D  T ..........43 PPENDIX ECHNICAL PECIFICATIONS Glossary of Terms Index ii • Contents M1100, U2 & C2-3.3...

  • Page 7: Introduction

    The M1100 Packing & Grading Scale, User’s Guide contains operating instructions for the M1100 scale and describes in detail all basic functions the user should be familiar with. The M1100 Packing & Grading Scale, User’s Guide is divided into four chapters: •...

  • Page 8: Conventions

    Marel hf., Austurhraun 9, IS-210 Gardabaer, Iceland; tel (+354)- 563-8000, fax (+354)-563-8001, attn. Service Center, email service@marel.com. Warranty Information Marel hf. will not warrant any equipment that has not been used according to specifications. 4 • Introduction M1100, U2 & C2-3.3...

  • Page 9: The M1100 Scale

    This user’s guide applies to the marine scale (M1100-U2) and the land based scale (M1100-C2). Except for the marine calibration procedure (see page 16), both types are operated in exactly the same way.

  • Page 10: Grading Memories

    Range Operation” on page 21 for more details. Initial Inspection Prior to use, inspect the scale for damages incurred during shipment. If the scale has been damaged, contact Marel hf. or your local Marel service center immediately. Installing the Scale Before you apply power to the scale, check the following: •...

  • Page 11: Default Settings

    The following communication options are available for the M1100 scale: • . The M1100 is specially designed to operate in a networked environment (CANopen). When the scale is connected to this type of network, the network can supply the power.

  • Page 12: Cleaning

    20 minutes. Rinse the detergent off. Marel has developed the detergent Frima fip 6 in cooperation with Icelandic cleaning agents manufacturer Frigg hf. Frima fip 6 is an alkaline foaming detergent suitable for use in all branches of the food industry and specially designed to minimize the damaging effect of a harsh wash-down environment on Marel’s equipment.
  • Page 13 Training staff It is important that new cleaning personnel receive proper training and are made aware of areas on the machinery which are difficult to clean. User’s Guide The M1100 Scale • 9...

  • Page 14: Indicators And Controls

    Indicators and Controls Figure 1 M1100 Indicator, front view. Top cover Over indicator Rating plate Unit of weight indicator Max2/Power down indicator Keyboard, arrow Packing indicator Keyboard, MENU Grading indicator Keyboard, arrow DOWN Net indicator Keyboard, PRINT Under indicator Keyboard,...

  • Page 15: Weight Display

    A deviation of one division is indicated by two simultaneous lights. Note! Due to local restrictions in some market areas and limitations caused by scale capacity, all units may not be available. User’s Guide The M1100 Scale • 11...

  • Page 16: Net Indicator

    The arrow keys are used to select packing or grading memories. They are also used to enter numerical values and to select menu items when the scale is in Setup Mode. Figure 10 Arrow, DOWN Arrow. 12 • The M1100 Scale M1100, U2 & C2-3.3...

  • Page 17: Menu Key

    If automatic zero tracking is set (by activating a software switch, see p. 34), the scale will automatically track small variations in the zero point. The maximum tracking rate is 0.5 divisions per second. User’s Guide The M1100 Scale • 13...
  • Page 18 14 • The M1100 Scale M1100, U2 & C2-3.3...

  • Page 19: Basic Operation

    The counters can therefore be used to check if an unauthorized calibration has taken place. Operation The M1100 scale is very easy to use. The scale has up to fifteen packing memories, each of which can be programmed with the following information: •...

  • Page 20: Marine Calibration

    See “Editing a Memory” on page 27 for more details. Marine Calibration The motion compensation of the M1100 marine scale must be calibrated every once in a while to ensure the weighing results are accurate and stable.
  • Page 21 • when the displayed weight is inaccurate, even when the scale has a correct zero. • when the scale is unable to assume the initial zero point, even with an empty platform. • It is a good maintenance rule to check the calibration routinely by placing a weight on the weighing platform to verify that the Weight Display shows a steady and accurate weight.

  • Page 22: Functions

    Functions The following sections are an overview of the basic M1100 functions the user should be familiar with: • the Tare function, normal, automatic, and preset tare • the Zero function • using the multiple range weighing option • selecting a packing memory •...
  • Page 23 Normal Tare To enter Tare Place a tray (the tare weight) on the platform, and press the TARE indicator lights up to show that a tare is in use, and the Weight Display shows zero. Subsequently, the weight on the platform is shown on the Weight Display.

  • Page 24: Zero

    MENU ZERO keys simultaneously. (See “Zero Key” on page 13 for more details on the Zero function.) In order to use Preset Tare, the S12 software switch must be set to ON. 20 • Basic Operation M1100, U2 & C2-3.3...

  • Page 25: Multiple Range Operation

    30 kg scale. When the scale switches to the high range, the Max2 indicator in the bottom left corner of the M1100 indicator lights up. The scale remains in the higher range, even if the load on the platform...

  • Page 26: Packing Memory - Functions

    Press the key to remove the message. MENU This message ( - Invalid recording attempt) also appears, if you try to record an unstable or out-of-range weight. 22 • Basic Operation M1100, U2 & C2-3.3...

  • Page 27: Grading Memory - Functions

    To record a weight automatically Enable this option by turning on the application switch (see page 34). The scale will automatically record the last stable and within limits weight on the platform when you remove the weight from the platform. Grading Memory –...
  • Page 28 To use normal grading Use the arrow keys to scroll to the grading memory you wish to use. The grading memory is active as soon as its name appears on the Config Display. 24 • Basic Operation M1100, U2 & C2-3.3...
  • Page 29 Select a grading method ( Specify grade limits for one or more grading memories (see “The Lo1 Command” on page 30 for more details). The scale is now ready to start weighing. When you have selected a grading memory, the grade, if the weight is equal to or above grade limit , is displayed on the Config Display as shown below:...

  • Page 30: Unit Of Weight

    ZERO initial zero by turning the power off and then on again, or by pressing the arrow, the keys simultaneously. MENU ZERO 26 • Basic Operation M1100, U2 & C2-3.3...

  • Page 31: Editing A Memory

    Editing a Memory By using the edit commands described in the following sections you can enter new settings for the packing and grading memories or change the existing settings. Edit Commands – Packing The edit commands for the packing memories are listed in the table below.
  • Page 32 Press the to return to Edit Mode where you MENU can select one of the other edit commands. Press the a second time to return to Operating MENU Mode. 28 • Basic Operation M1100, U2 & C2-3.3...

  • Page 33: Edit Commands - Grading

    Edit Commands – Grading For each grading memory you can specify a unit of weight and 9 lower grade limits, The following table lists the edit commands for the grading memories. Table 2 Edit commands – Grading. Command: Description: Unit. To set the unit of weight for the grades;...
  • Page 34 , is displayed on the Weight Display. Press again The grading method starts to flash, PRINT indicating that it can be changed to a new value. Use the arrows to change the grading method. DOWN 30 • Basic Operation M1100, U2 & C2-3.3...
  • Page 35 Press to confirm your selection. PRINT Press the to return to Edit Mode where you MENU can select one of the other grading commands. Press the a second time to return to Operating MENU Mode. User’s Guide Basic Operation • 31...
  • Page 36 32 • Basic Operation M1100, U2 & C2-3.3...

  • Page 37: Advanced Functions

    Advanced functions Setup Mode The Setup Mode gives access to the more advanced functions of the M1100 scale, for example various service commands. To enter the Setup Mode ♦ Press the key and the simultaneously ZERO TARE A message, , prompting for a password (see “Password” on page...

  • Page 38: Password

    There are eight application switches available: • Zero tracking (see “Zero Key” on page 13) • Automatic tare (“Automatic Tare” on page 19) • Automatic recording • Extended mode, fifteen packing memories 34 • Advanced functions M1100, U2 & C2-3.3...
  • Page 39 Return to the Setup Menu by pressing the MENU Due to local restrictions in some market areas, switches 5 through 7 may not be accessible by the user. More information on the application switches is available in M1100 Packing & Grading Scale, Calibration Instructions. User’s Guide...
  • Page 40 10.0 Command (CAN ID) Use this command to view and set the CAN identification number if the M1100 scale is (to be) connected to other equipment via a CAN connection: Select the command with the arrow keys, and press to display the current ID on the Weight Display.

  • Page 41: Battery Operation

    Battery Operation About the Battery The M1100 scale can be used with a battery . Alkaline batteries size D (IEC LR20) are recommended. Rechargeable batteries can also be used, but normally with reduced operating time. WARNING! When using rechargeable batteries: •...

  • Page 42: Saving Battery Power

    (more than a couple of months). The Max2 indicator in the bottom left corner of the M1100 Indicator blinks while the scale is in power down mode.

  • Page 43: Appendices

    E-92 Invalid marine calibration. Repeat calibration Calibration weight not detected E-93 Invalid initial zero Make sure the platform is empty Note: If the error persists contact Marel hf. or your local Marel agent for assistance. User’s Guide Appendices • 39...

  • Page 44: Appendixb  Response Times , Transmission Rates And Printouts

    2.045 lb g01 yy-yyyy 5.6 oz p04 yy-yyyy 2.76 kg g05 yy-yyyy (2.76 kg xxx)yy-yyyy where x = packing or grading memory number y = computer code (type, checksum and sequence number) 40 • Appendices M1100, U2 & C2-3.3...
  • Page 45 • Response times and transmission rates: The tables below show the available response times for M1100 scales. Response Response Fixed rate Response B mode time printout Response A Variable fast ~ 0.5 seconds 4.9 Hz response variable Fast response ~ 0.5 seconds 4.9 Hz...

  • Page 46: Appendixc  Can Connections

    Appendix C  CAN Connections The M1100 scale offers the option of CAN connections to other equipment, hoppers for example. Use of the CAN connections is described below. To view CAN network status Press the and the UP arrow MENU simultaneously.

  • Page 47: Appendixd  Technical Specifications

    Appendix D  Technical Specifications Manufacturer: Marel hf. Indicator Type: M1100-U2, marine scale; 2 defines the software application. M1100-C2, land based scale; 2 defines the software application. Enclosure: Designed for washdown; AISI 316 stainless steel; degree of protection exceeds IP67.
  • Page 48 Example: Max1 = 3 kg, e = 1 g (low weighing range, high resolution) Max2 = 6 kg, e = 2 g (high weighing range, low resolution) 44 • Appendices M1100, U2 & C2-3.3...
  • Page 49 Metric Units Avoirdupois Units e =d e =d e =d 300 g 0.1 g (0.6 lb) 9.6 oz 0.005 oz Single range 600 g 0.2 g (1.5 lb) 24 oz 0.01 oz 1500 g 0.5 g 3 lb 0.001 lb 48 oz 0.02 oz 3000 g...
  • Page 50 1 lb 4000 kg 1 kg 8000 lb 2 lb 6000 kg 1 kg 15000 lb 2 lb Dimensions: Model xxxNx Model xxxSx Platform PL2010 Model xxxLx Platform PL2010 (model xxBLx with battery) 46 • Appendices M1100, U2 & C2-3.3...
  • Page 51 Model xxxSx Platform PL3000 Model xxxLx Platform PL3000 (model xxBLx with battery) Model xxxSx Platform PL4000 Model xxxLx Platform PL4000 (model xxBLx with battery) User’s Guide Appendices • 47...
  • Page 52 The M1100 Type and U 2 P L 2 - 30 kg DK Model: (M1100 U2PL2-30kg DK) Optional Land Code Optional unit of weight Rated Weight Platform 0 None 1 18 x 25 PL1xxx 2 25 x 30 PL2xxx 3 30 x 40 PL3xxx...

  • Page 53: Glossary Of Terms

    Glossary of Terms Accept indicator On the M1100 Indicator. Lights up with a green light, if the weight on the platform is within the set weight limits (only in packing mode). Calibration For marine calibration see Motion compensation. Commands See Edit and Setup Mode commands.
  • Page 54 Over indicator On the M1100 Indicator. Lights up with an orange light, if the weight on the platform is above the set upper weight limit (only in packing mode). Packing memory An area in the M1100 computer programmed with parameters used for the packing: weighing unit, upper and lower weight limits.
  • Page 55 Under indicator On the M1100 indicator. Lights up with a red light, if the weight on the platform is under the set lower weight limit (only in packing mode). Upper weight limit A value indicating the maximum value for an acceptable weight.
  • Page 56 52 • M1100, U2 & C2-3.3...

  • Page 57: Index

    Index Description of M1100 5 Detergents, choosing 8 Disinfectants 9 Disposing of battery 37 A/D converters 35 Down arrow 10, 33 Accept indicator 10, 11 Acidity 8 Advanced functions 33 Application switches 34 Applying power 6 Edit commands Automatic change of weighing range 21...
  • Page 58 Under 10, 11 Over indicator 10, 11 Unit of weight 10, 11 Weight Target 11 Zero 10, 11, 26 Initial start of M1100 15 Initial start of scale 16 Packing indicator 10, 12, 16, 22 Initial zero Packing memory 5, 11, 15...
  • Page 59 Target weight programming 5 Top cover 10 Transmission rates 40 Transmission, continuous 34 Type identification 48 Typographical conventions 4 Under indicator 10, 11 Unit of weight indicator 10, 11 Up arrow 33 Upper limit 5 Use Hi(gher range) 21 Use Lo(wer range) 21 Using battery 37 Using keys in Setup Mode 33 Visual cues 4...

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