Related Manuals for GAS GAS JADE X WP1
Summary of Contents for GAS GAS JADE X WP1
- Page 2 Failure to comply with these warnings and instructions may cause SERIOUS INJURY, DEATH, or DAMAGE TO YOUR PRODUCT. PRE-RIDE SAFETY CHECK Be sure to read this manual carefully before using your DVO suspension. Throughout this manual, reference is made that “an accident” could occur. Any accident may cause damage to the product, 1.
- Page 3 Service Overview Contents This manual will guide you step by step performing a full service to your Topaz shock. Please follow each instruction carefully to achieve the best and safest results. Damper Service ......Page 6-14 *Always wear your safety gear while working on suspension products.
- Page 4 Damper Service EYE HAZARD Rotate the spring preload collar counter- Gently clamp the shock housing in a clockwise to decrease tension on the vice with the shaft/eyelet facing up/ spring, and remove the lower spring vertical. Use a 24mm wrench to loosen clip.
- Page 5 Damper Service (continued) Use a 3mm allen wrench to remove Remove the damper end cap and the reservoir to housing bolts, and then bottom out bumper and discard. A new remove the reservoir from the upper damper endcap and bottom out bumper housing and set aside.
- Page 6 Damper Service (continued) Carefully use a razor blade to cut and remove the glide ring from the piston. I n s t a l l t h e s h a f t b u l l e t t o o l (#140-M080-S) on the shaft and apply a light coat of grease.
- Page 7 Damper Service (continued) Apply a light coat of Loctite 243 Blue Place the CV compression assembly to the piston bolt threads and allow to into the housing, taking care not to cure. Clamp the damper shaft into the d a m a g e t h e o - r i n g s . T h r e a d t h e 14mm shaft clamps, and reinstall the assembly by hand, and then torque to piston bolt group.
- Page 8 Damper Service (continued) Damper Bleed Install the valve puller and slowly press Fix the shock in the vice in an upright, the bladder cap into the reservoir aged position as shown, and remove enough to expose the clip groove. the bleed screw. (Ensure that the bladder remains straight during this process).
- Page 9 Damper Bleed (continued) Rebuild Kit Contents Reinstall the red HSC knob and bent washer. Reinstall the black LSC knob and torque bolt to 0.6N.m using a 2mm allen wrench. Reinstall the spring preload collar and spring spacer, followed by the spring. Guide the spring clip into place, and then slightly compress the spring while pressing down on the clip so that it fully...
- Page 10 Spare Parts List Notes ITEM NO. PART NUMBER DESCRIPTION QTY. 257-WP03 Air Cap Jade X-WP / Topaz 2-WP 209-1002-WP Reservior Body Jade X-WP 1569012 Bladder Kit Jade X/ Topaz 2 1429020 DU Bushing Kit 1429011-WP Shaft Eyelet Jade X-WP Long 191-1001T-SP Upper Housing Trunnion Jade X 1421011-WP...
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