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Related Manuals for GAS GAS TXe 2019
Summary of Contents for GAS GAS TXe 2019
- Page 2 No passengers are allowed This vehicle is not for public roads Use always protective equipment, always wear a helmet 2019 GAS GAS All rights reserved Reprinting and reproduction of any kind, either in whole or in part, is prohibited without the written permission of the copyright holder.
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Page 3: Table Of Contents
Owner's Manual Contents Thank you to the costumer ..............4 Important notice ..................4-5 Warranty terms ...................5-7 Recommendations ................. 8 Battery recommendations ..............8-9 Battery precautions ................9-10 Battery charging ................10-12 Frequent questions ................12 Technical data..................13 Location of components ..............14-16 Maintenance chart ................ -
Page 4: Thank You To The Costumer
Owner's Manual Thank you to the costumer By choosing the new GAS GAS TXe 2019 you have just joined the great GAS GAS team, and as a user of the number one brand of off-road motorcycles, you deserve the distinguished care that we would like to offer you, both after pur- chasing your GAS GAS and in the explanations that we set out in this manual. -
Page 5: Important Notice
GAS GAS does, however, reserve the right to make changes without prior notice to the consumer and without incur- ring any kind of liability. - Page 6 Owner's Manual Warranty terms During the first six months after the delivery of the repaired good, the seller shall be liable for any lack of conformity which motivated the repair. Any defects detected in the product must be brought to the attention of a GG authorized dealer within the warranty period.
- Page 7 Owner's Manual Warranty terms fuses, carbon brushes, footrest rubbers, tyres, chambers, cables and other rub- ber components. b) Lubricants (e.g. oil, grease, etc.) and operating fluids (e.g. battery fluid, cool- ant, etc.). c) Inspection, adjustment and other maintenance work, as well as all types of cleaning work.
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Page 8: Recommendations
Transmission oil: 370cc, Battery recommendations The bike Gas Gas Trial TXe i s provided by a LiPo 50,4V / 58,8V max. / 33Ah. battery that feeds the motor. This type of battery is free from the known “memory effect” and it can be charged even if it is not completely discharged. -
Page 9: Battery Precautions
I. In case of detecting deterioration in the conductors of the electrical system, disconnect the vehicle and contact an authorized Gas Gas technical service for repair. M. Avoid direct contact of the electrical system of your vehicle with water, mud or similar. -
Page 10: Battery Charging
Owner's Manual Battery charging Components needed to charge the battery: A - Battery B - Charger C – Charger cable to the home network To charge the battery, follow the steps below: The connection for charging the battery is in the upper front part of the motorcycle (1). - Page 11 Owner's Manual Battery charging You can also charge the battery by removing it from the motorcycle. One of the points that differentiate this vehicle from the others is that its batteries are easily removable and transportable to charge them wherever you want. Follow the steps below: NEVER REMOVE BATTERIES WITH MOTORCYCLE SWITCHED ON - Make sure that the motorcycle is switched off by the button located on the...
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Page 12: Frequent Questions
Owner's Manual Battery charging REMEMBER TO CLOSE ALWAYS TAPE OF THE RECHARGE PORT (7) TO AVOID DIRTYNESS. TO EXTEND THE LIFE OF YOUR BATTERY, AVOID HALF LOADS. ¡WAIT THE LED BECOMES GREEN! Frequent questions ¿ Why is autonomy reduced when it is very cold? - Below 0 °... -
Page 13: Technical Data
30 NM max REFRIGERATION Cooling liquid BATTERY LiPo 50,4v / 58,8V max / 33Ah TRANSMISSION TYPE 6 gears, GAS GAS* Four / Six system (patented) CLUTCH Hydraulic system diaphragm 1/3discs CHASIS Tubular frame made with Cr-Mo SWINGARM Aluminium. Progressive system by links FRONT FORK TECH with aluminium chamber, Ø39mm left-167mm free travel... -
Page 14: Location Of Components
Owner's Manual Location of components 10 11 12 13 14 15 16 17 * Image of the TXe 2019 Number Name Number Name Front mudguard Front brake disc guard Front brake caliper Front brake disc Front suspension outer tube Chain guide... - Page 15 Owner's Manual Location of components 23 24 25 26 27 28 * Image of the TXe 2019 Number Name Number Name Rear light Swing arm Rear tyre air valve Rear brake lever Chassis Skid plate Radiator Water pump Front light...
- Page 16 Owner's Manual Location of components 33 34 35 36 37 38 39 40 41 42 46 47 48 Number Name Number Name Seat cover Handlebar Left foot peg Left suspension regulation Gear shift pedal Right foot peg Controller Stop Radiator cover Throttle mechanism cover Battery lever Throttle grip...
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Page 17: Maintenance Chart
Owner's Manual Maintenance chart The maintenance and adjustment operations shown in the chart are easy and necessary to carry out to ensure that the motorcycle is kept in good condition. MAINTENANCE CHART Check/ Part Adjust Replace/Change Clean Grease/Lubricate Inspect Rear shock absorver Every year Every 2 years Transmision oil... - Page 18 Owner's Manual Maintenance chart MAINTENANCE CHART Check/ Adjust Replace/Change Grease/Lubricate Part Clean Inspect Go to Official Service when damage or wear Every muddy or Battery power wiring Every use dusty race Go to Official Service when damage or wear Wiring hardness 30 hours Go to Official Service when damage or wear...
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Page 19: Serial Number
This is marked on the rigth-hand side of the steering tube. It indicates the frame number under which the vehicle is registered. The new GAS GAS TXe 2019, has marked phisicaly the serial number on the rigth side of steering column (B), this number identifies the motorbike and must coincide with the vehicle documentation. -
Page 20: Control Panel
Owner's Manual Control panel The ligths switch is located on the upper part of the left side of the bike, close to the steering column. This ligth switch has two options, on (1) and off (2). The general switch is located on the upper part of the rigth side of the bike, close to the steering column. -
Page 21: Start-Up Protocol
Owner's Manual Starting vehicle protocol To iniciate the starting of the bike follow the below steps: The first step will be to actuate the general switch located on the upper part of the rigth side of the bike (1). This switch has two options, ON (2) and OFF (3). Select the option ON, this option switches on the general power of the bike. -
Page 22: Stop Protocol
Owner's Manual Stopping vehicle protocol To iniciate the stopping of the bike follow the below steps: respect the order of the steps: The first step will be to actuate on the switch located on the rigth side of the handlebar, select switch on lower position (1), this will stop the elctric motor of the bike (btu still the general power is on). -
Page 23: Lever Settings
Owner's Manual Handle bar lever setting Minimum 3mm The clutch control should be set to the required distance and the lever must not have a set of less than 3 mm. Never remove this freeplay. Minimum 3mm Like the clutch, the front brake lever should be at the ideal distance for operation the lever must not have a set of less than 3 mm. -
Page 24: Filling The Crankcase
Owner's Manual Getting empty the crank cases The crankcase drain plug is located at the bottom left-hand side. A hole in the crankcase guard enables easy drainage. Radiator filling up Coolant -30º C To fill radiator, use special coolant for light alloy engines. To fill in the radiator remove the cap (A). -
Page 25: Clutch Discs And Spring
Owner's Manual Disc & spring clutch After any clutch actuation circuit disassembly and assembly (A). operations, any traces of air can be removed trougth the bleeder. (B) The circle indicates where the engine oil is filled up. After many hours of use, check for possible wear of the clutch discs. The minimum measurement for correct operation is 9.87 mm 9.92 +/- 0.02 14+/-0.1... -
Page 26: Front Suspension
Owner's Manual Front suspension * Air chamber level For an average weight of 75 kg, we preload the spring by 5 turns. * Measurement without spring and with compressed hydraulic rod. The front suspension is adjusted manually. (A) Rigth (hydraulic extension) (B) Left (spring preload) In the lower part of the suspension there are the following adjustmnents: Rigth (hydraulic compression) --- only for TXT GP models... - Page 27 Owner's Manual Rear shock absorver The preload of the shock absorber is adjusted by rotating the toothed rings (C) with two special spanners. Starting from the standard preload of 7 mm , tighten or loosen, depending on the weight of the rider, reaching as a maximum 9 mm of preload (see spring and preload table).
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Page 28: Rear Suspension
Owner's Manual Swing arm joints It is important to remove and to check regularly the condition of the swingingarm bearings and supports. Clean, check and grease regularly the joint adjustments of the lower part of the rear suspension. Joints lubrication Use special oil or grease for: 1) Clutch and brake lever joints. -
Page 29: Lubrication Points
Owner's Manual Lubrication points 3) Also the rear brake pedal (bearings). 4) Grease the fixings and springs of the footrest. 5) Clean & grease often the secondary transmission chain, because it’s exposed to very hard conditions and constant friction. 6) Lubricate the extrem of the rigth side of the handlebar with a little bit of oil to make the throtle control slides smothly. -
Page 30: Chain And Wheel Tension Adjustment
Due to that it’s very important to keep the tires in a good conditions and replace them when necesary by the original recommended by GAS GAS. Assembly and replacement of the tires: it’s recomended to replace the tires by a profesional staff with a proper machine and adecuate experience to actuate correctly. - Page 31 Owner's Manual Pressure and status of the tires. The tire tread depth must be checked regularly. Take in account that the deepper is the tread the bigger is the grip of the tire, specialy in a bad conditions. After puncture the tire the bike must be stopped as soon as possible for removing the tire and check it.
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Page 32: Brakes
Owner's Manual Pressure and status of the tires. Fig. 2 Check the condition of the tires to obtain the optimum grip from them. Fig.2 – Good condition. Rear tire: 4,00 x 18” TRIAL (tube less) Check regularly the tire pressure. Front wheel pressure: 1,2 bar - normal **0,420 bar –... - Page 33 Owner's Manual Brakes ATENTION: Don’t touch or manipulate the brake after long or hard use, this could produce burn injuries due to high temperature. The brake pads wear away, front and rear, must be checked regularly to mantein an efficient braking performance in every situation. To eliminate traces of air from the brake circuit, the calipers are equipped with bleeders.
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Page 34: Ignition Electrical System
BA TTERY GAUGE DC/DC CONV ERTER DC/DC LIGTHS FUSE LIGHT SWITCH FR ONT LI GHT REAR LI GHT 12V WIRIN BA TTERY MAIN FUSE MAIN RE LAY CT. BA BA Fuse 1A IGN. FUSE COOL ING FA NS WIRING FAN1 TOP AUX BOT AUX KEY SW. -
Page 35: Tightening Torque
Owner’s manual Tightening torque PART NAME Front wheel shaft Fixing swingarm to frame Fixing up shock absorver Fixing down shock absorver Fixing link lever to frame Handlebar clamp Clutch & front brake lever 7-10 Fixing radiator Front supension bracket Brake pedal Rear caliper retainer Rear wheel shaft Fixing rear caliper /caliper guide screw... -
Page 36: Storage
Owner’s manual Storage STORAGE When the motorcycle needs to be stored for a long period of time, you should: - Clean deeply the motorcycle. - Start and run the engine for about 5 minutes to heat the transmission oil and then drain it (see the ‘Draining the crankcase’ section on p. 21). - Put in new transmission oil. -
Page 37: Troubleshooting
Owner’s manual Troubleshooting NOTA This is not an exhaustive list of faults, just some of the most common. FAILURE CAUSE SOLUTION - Clutch does not detach. -Contact specialist garage. Gears do not engage - Bent or seized shift fork -Change shift fork. - Seized gear in transmission. - Page 38 Owner’s manual Troubleshooting FAILURE CAUSE SOLUTION 6 Excessively soft shock - Insufficient oil in front fork. - Add oil to front fork to reach proper level. - Insufficiently viscous oil in front fork. - Drain oil from fork and refill with oil of suitable absorption - Bent front fork.
- Page 39 Owner’s manual Troubleshooting FAILURE CAUSE SOLUTION 11 Interface of battery level does - Connect the battery 100% charged to the bike. - The battery is not connected to the not get on. bike. - The KEW SW swithc is in - Select at the KEY SW the position ON.
- Page 40 Owner’s manual Troubleshooting FAILURE CAUSE SOLUTION 15 The radiator fan does not - The battery is not connected to the - Connect the battery 100% charged to the bike work. bike - The KEW SW swithc is in OFF - Select at the KEY SW the position ON. position.
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Page 41: Final Thoughts
In some parts of this manual, information is provided about work to be carried out in a GAS GAS authorised garage. For this reason and in order to increase the life of your motorcycle, periodic checks of the motorcycle must only be carried out by experts in GAS GAS’s After-Sales Service... - Page 42 Owner’s manual Certificate of inspection and delivery Certificate and delivery inspection Model/Year: ----------------------------------------------------------------------------------------------------------------------- VEHICLE Frame number: ----------------------------------------------------------------------------------------------------------------------- This product has been correctly assembled and we certify that all of the components and installations function accordingly: Name: ------------------------------- Dealer nº ----------------------- Invoice nº...
- Page 43 Owner’s manual Declaration of conformity EC Declaration of Conformity The manufacturer: TORROT ELECTRIC EUROPA, S.A. C/ Unicef nº17 17190 SALT (Girona) ESPAÑA Hereby declares that the following products: Product description: Model designation: Year of manufacture: 2019 Comply with all of the relevant requirements of Electrical safety tests on the charger battery according to EN-60335-1:2012 and EN-60335-2-29:2009 (Low Voltage Directive 2014/35/CE) Comply with Short circuit test on the battery according to the article 7.3.2 of the rule IEC/EN 62133-2:2017.
- Page 44 TORROT ELECTRIC EUROPA, S.A. C/Unicef nº17, Pol. Ind. Torremirona 17190 Salt (Girona) España...
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