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Boom Barrier
Operating Manual
Original document
EN

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Summary of Contents for Dormakaba Boom Barrier

  • Page 1 Boom Barrier Operating Manual Original document...
  • Page 2: Table Of Contents

    Right-handed/left-handed Boom 6.10 Emergency release Control board details Wiring details Power source Safety sensor connection Synchronized Boom Barrier Programming Setting Details Display Details Programming Setting Control parameter adjustment Behavior upon commissioning 7.10 Behavior in the event of a power failure 7.11...
  • Page 3: About This Document

    Installation Manual 1 About this document 1.1 Validity These instructions are valid for the Boom barrier unit. 1.2 Target group The target group for this document comprises the unit operator and qualified technical personnel. 1.3 Content and purpose These operating instructions describe the assemblyand installation as well as the operation and maintenance of the unit.
  • Page 4: Danger Categories

    Installation Manual 1.6 Danger categories DANGER Describes an imminent danger resulting in serious injury or death. WARNING Describes a potentially dangerous situation that may result in serious injury or death. CAUTION Describes a potentially dangerous situation that may result in minor injury. NOTICE Describes a potentially damaging situation in which the product or something in its vicinity may be damaged or that could result in malfunction.
  • Page 5: Safety

    Prior to placing an order, a project risk assessment must be completed, and the Risk of injury through modifications to the unit. CAUTION – modifications to the unit may give rise to new, previously unforeseen risks. Modifications to hardware and software or to the mechanical components must only be carried out in consultation with dormakaba...
  • Page 6 18650. We recommend that this inspection be conducted as part of regular technical maintenance. To safeguard the safe operation of the unit throughout its useful life, DORMAKABA also requires an expert inspection to be performed outside of the aforementioned scope. The country-specific standards and guidelines must be observed outside the scope of the specified application.
  • Page 7 The expert instructs the operator to rectify the defects or deviations. The operator requests an estimate from the relevant partner of dormakaba. 2.2.1.3 In the event of serious defects, a note must be entered in the test book recommending that the unit be de-commissioned.
  • Page 8: Declaration Of Conformity

    3 Declaration of Conformity...
  • Page 9: Product Description

    Boom (Optional 2.5 m to 5 m) 4.2 Use of the product Boom Barrier are used to access controls and to ensure that vehicle pass individually. Access authorization can be controlled in conjunction with an access control system. 4.3 Liability Modifications to hardware and software or to the mechanical components must only be carried out in consultation with dormakaba.
  • Page 10: Labelling

    Installation Manual 4.4 Labelling www.dormakaba.com/in-en Identification Plate Serial number Product name Model number Production Year and month Supply voltage Rated watts Protection class Mass of barrier Manufacturer's address in full Logo CE marking Every unit has an identification plate. If not fitted by the manufacturer, the identification plate will be affixed by the assembling technician following installation.
  • Page 11 Installation Manual The identification plate is affixed in three places: Packing list Shipping papers Unit: see the graphic below Location of identification plate...
  • Page 12: Technical Data

    Installation Manual 4.5 Technical Data Standard Units DKB2500 DKB3000 DKB3500 DKB4000 DKB4500 DKB5000 DKB6000 Boom Length in mm 2500 3000 3500 4000 4500 5000 6000 Mechanism Automatic Drive 24V BLDC Motor Opening Closing Time 1.5 - 5 sec Power Supply 230 V AC Power Consumption 40 W...
  • Page 13: Technical Details

    Installation Manual 4.6 Technical Details Top cover Housing BLDC 24V DC Motor Spring for balancing boom Control board Boom holding plate Emergency brake lever SMPS MCB 6A Floor fixing SS 304 plate...
  • Page 14 Installation Manual Boom length SL NO Model Length(mm) DKB-2500 2500 DKB-3000 3000 DKB-3500 3500 DKB-4000 4000 DKB-4500 4500 DKB-5000 5000 DKB-6000 6000...
  • Page 15: Function Description

    5 Function Description Boom Barriers serve as control a vehicle traffic. By raising and lowering of the barrier boom the passage is granted or obstructed. For a boom length of 4,000mm we recommend the use of a fixed or swinging support. The controller offers the possibility to activate the barrier by radio remote control.
  • Page 16: Tools

    Installation Manual 6.3 Tools 6.3.1 Standard tools Screwdriver (crosshead) Screwdriver (slotted): electrical connection Allen wrench key set with extension Hexagon socket screw key set Wire stripper Crimping tool for wire sleeve and tube terminals 6.3.2 Installation tools Percussion drill Stone drill Ø 8mm + 12 mm Spirit level Measuring tape 5m Drilling machine with agitator...
  • Page 17: Boom Balancing

    Installation Manual 6.5 Boom Balancing M8 Nuts are in both side of the B Springs springs Model Coil Dia -4 qty Coil Dia- 4.5 qty Coil Dia- 5 qty Total Spring DKB-2500 DKB-3000 DKB-3500 DKB-4000 DKB-4500 DKB-5000 DKB-6000...
  • Page 18: Floor Fixing

    Installation Manual 6.6 Floor fixing Barrier M12 nut M12 Washer Anchor bolt M12 6.7 Drilling template Fastening point(245X190) Cable routing 100 A – Direction of road...
  • Page 19: Boom Installation

    Installation Manual 6.8 Boom Installation 6.8.1 Boom Holder installation video 5mm Key Boom Holder M6X50 Allen cap screw Insert the two keyways in main shaft and insert the boom holder then tighten the M6X50 Allen cap screw 20NM torque.
  • Page 20 6.8.2 Boom Fixing Boom Boom Holder Plate M8 Washer SS M8X50 Hex bolt SS M8 Nylock Nut SS...
  • Page 21: Right-Handed/Left-Handed Boom

    Installation Manual 6.8.3 Articulated boom fixing 6.9 Right-handed/left-handed Boom Right-handed barrier Left-handed barrier...
  • Page 22: Emergency Release

    6.10 Emergency release During a power failure, unlock the barrier by pulling the lever. Now the barrier boom can be moved by hand in the direction of "open”.
  • Page 23: Control Board Details

    Installation Manual 7 Control board details 7.1 Wiring details 1.24V (+) / I/P (-) SMPS Output to board input. 2. Motor BK-Black(+), BR-Brown(-) Connect the wire’s. 3. IR Sensor BOOM Safety sensors. 4.Motor wire’s As per color code has to connect. GR-Green, Y-Yellow, BL-Blue, OR- Orange, BK-Black, BR-Brown.
  • Page 24: Power Source

    7.2 Power source Danger: Electricity, Electrical Hazard Risk of electric shock Switch off the power supply Check for the absence of power Powered by 230V AC, 50/60 Hz. L- phase N- Neutral E- Earth...
  • Page 25: Safety Sensor Connection

    7.3 Safety sensor connection Safety sensor connection...
  • Page 26: Synchronized Boom Barrier

    7.4 Synchronized Boom Barrier 7.4.1 Synchronized Boom Barrier Wiring Master-to-slave Power wiring...
  • Page 27 Master-to-slave communication wiring Master and slave Safety sensor wiring...
  • Page 28: Programming Setting Details

    7.5 Programming Setting Details • Mode selection Press for mode selection • UP Press for up • DOWN Press for Down...
  • Page 29: Display Details

    Installation Manual 7.6 Display Details M : ON/OFF ON/OFF M means motor, ON/OFF is motor status ON or OFF. D: UP/DN D is Direction, Motor rotating direction UP or Down. SP : 1-5 SP-Speed level, Control the speed 1-5, 1– Very slow Speed, 2 – Slow speed 4– Medium Speed, 4 –...
  • Page 30: Control Parameter Adjustment

    As per Boom length must program by following simple steps. Press the mode selection button. In Display it shows UP DIR: CW, should be CW. Again, press the mode selection button. In Display its shows Speed Lev: 1-5, Following Table have to adjust the speed using UP/Down button.
  • Page 31: Maintenance

    8 Maintenance 8.1 General maintenance information CAUTION Risk of injury due to technical faults. Technical faults can result in uncontrolled movements of the unit. Faults on electrical units can also result in an electric shock. Before maintenance work, disconnect the unit from the power supply. Maintenance work must only be performed by technically qualified personnel.
  • Page 32: Packaging

    8.2.2 Cleaning inside of the barrier WARNING! Risk of electric shock when cleaning Risk of electric shock when cleaning with water. Deactivate the unit before cleaning. CAUTION! Risk of Crush Hazard when cleaning When cleaning ensure all connections or proper Maintenance work must only be performed by technically qualified personnel Never clean the inside of the housing with steam or high-pressure cleaners.
  • Page 33: Transport

    The shipment has to be inspected for transportation damage immediately after receipt. In case of any damage record the type and extent on the delivery receipt or refuse acceptance. Inform dormakaba immediately in the event of damage. 10.2 Load lifting WARNING! Risk of injury by lifting heavy loads! Lifting heavy loads may cause serious injuries.
  • Page 34 India Private Limited Mahindra World City, Plot No. 48/3, 8th Avenue, Anjur Village, Chengalpattu District, Tamil Nadu, 603002, India Customer Service Number: 1 800 121 6414 Email id: enquiry.india@dormakaba.com www.dormakaba.com/in-en www.dormakaba.com/in-en...

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